Photovoltaic module shaping device

Abstract

The utility model provides a photovoltaic module shaping device. The photovoltaic module shaping device comprises a rack; the transmission assembly is a conveying line used for transmitting the photovoltaic assembly; the shaping assembly is arranged at the end part of the photovoltaic assembly and is used for carrying out glue extrusion and warping shaping on the photovoltaic assembly between the frame and the end part of the solar cell panel; comprising a support, an outer frame positioning assembly and a solar cell panel glue extruding and shaping assembly, the outer frame positioning assembly comprises an outer frame jacking unit arranged below the support and an outer frame pressing unit correspondingly arranged above the support. The solar cell panel glue extruding and shaping assembly comprises a cell panel supporting unit and a cell panel edge pressing unit correspondingly arranged above the support. According to the utility model, the sealant between the solar cell panel and the outer frame can be quickly and effectively extruded and shaped through the shaping assembly, so that the situations of less sealant and warping of the cell panel are avoided. And by matching with a reasonable gluing amount, the situation of glue overflow can be avoided, and the shaping efficiency of the photovoltaic module is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic components, and in particular relates to a photovoltaic component shaping device. Background Art

[0002] Photovoltaic modules are an important solar power generation device that can convert sunlight into electrical energy. Photovoltaic modules are assembled from multiple parts such as solar cells, photovoltaic glass, back panels, and frames. The frames of photovoltaic modules are generally made of aluminum or stainless steel, mainly used to protect the edges of solar panels, improve the impact resistance and vibration resistance of photovoltaic modules, and prevent deformation of photovoltaic modules. The frame needs to be connected to the edge of the solar panel through sealant, but after gluing, it is easy for the four ends of the frame to have insufficient glue, overflowing glue, broken glue, or a large back gap between the solar panel and the frame, thus affecting the quality of the photovoltaic module. Therefore, in order to avoid this situation, after gluing, it is necessary to squeeze glue, fill glue, or wipe glue after manual inspection, which is time-consuming and labor-intensive, and manual operation is also highly dependent on manual experience, resulting in low overall shaping efficiency. Utility Model Content

[0003] In order to solve the deficiencies of the prior art, the utility model provides a photovoltaic module shaping device, which realizes fast and effective glue squeezing and shaping between the solar cell panel and the frame of the photovoltaic module.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] Photovoltaic module shaping device, including

[0006] frame;

[0007] Transmission components: conveyor lines used to transport photovoltaic modules;

[0008] Shaping assembly: arranged at the end of the frame, used for squeezing glue and shaping the frame and solar panel of the photovoltaic assembly; comprising a bracket, an outer frame positioning assembly arranged on the bracket, and a solar panel glue squeezing and shaping assembly; the outer frame positioning assembly comprises an outer frame top supporting unit arranged below the bracket and an outer frame pressing unit correspondingly arranged above the bracket; the solar panel glue squeezing and shaping assembly comprises a solar panel lifting unit arranged below the bracket and a solar panel edge pressing unit correspondingly arranged above the bracket.

[0009] Preferably, the frame is provided with an XY adjustment mechanism, including an XY guide rail and a base plate mounted on the XY guide rail, and the shaping component is placed on the base plate.

[0010] Preferably, guide components for aligning photovoltaic components are provided on four sides of the transmission line.

[0011] Preferably, the guide assembly comprises a guide cylinder and a guide plate connected to the guide cylinder, and guide wheels are provided at both ends of the guide plate.

[0012] Preferably, the outer frame top supporting unit is arranged on the outside of the solar panel lifting unit, and the outer frame top supporting unit comprises a top supporting cylinder and a top supporting frame arranged on the top supporting cylinder, and the cross section of the top supporting frame is arranged in an L shape.

[0013] Preferably, the solar panel holding unit comprises a holding plate, and a gap is provided between the outer side of the holding plate and the inner side of the top holding frame.

[0014] Preferably, the outer frame pressing unit comprises a pressing cylinder and a pressing frame connected to the pressing cylinder, and the inner side of the pressing frame is connected to a floating plate via an elastic mechanism.

[0015] Preferably, the solar panel edge pressing unit comprises an edge pressing plate inserted into the lower pressing frame, and the edge pressing plate is arranged directly above the supporting plate.

[0016] Preferably, the guide assembly located on the vertical side of the transmission direction of the transmission line is arranged between the shaping assemblies on the same side.

[0017] The beneficial effect of the utility model is that the utility model can quickly and effectively squeeze the sealant between the solar panel and the outer frame through the shaping component, thereby avoiding the situation of insufficient glue. By matching a reasonable amount of glue squeezing, the occurrence of glue overflow can also be well avoided, greatly improving the shaping efficiency of the photovoltaic component. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 : Schematic diagram of the overall structure of the utility model.

[0019] Figure 2 : Schematic diagram of the structure of the plastic component of the utility model.

[0020] Figure 3 : The structural schematic diagram of the plastic unit of the utility model. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the present invention more clear, the following Figure 1-3 It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0022] The utility model discloses a photovoltaic component shaping device, including a frame 1, a transmission component 2 arranged above the frame, and the transmission component 2 is a conveyor line for transmitting photovoltaic components 3. The ends of the frame 1 are provided with shaping components 4 for squeezing glue between the frame and the end of the solar panel of the photovoltaic component and shaping the warping of the end of the solar panel. The four sides of the transmission line are provided with guiding components for straightening the photovoltaic components, and the four sides here correspond to the front, rear, left and right sides of the photovoltaic components respectively. Among them, the guiding component arranged on the vertical side of the transmission direction is arranged between the shaping components 6 on the same side. The guiding component includes a guiding cylinder 51 and a guiding plate 52 connected to the guiding cylinder 51, and guiding wheels 53 are arranged at both ends of the guiding plate 52.

[0023] The shaping assembly includes a bracket, an outer frame positioning assembly and a solar panel glue extrusion shaping assembly arranged on the bracket. The outer frame positioning assembly includes an outer frame top supporting unit arranged below the bracket and an outer frame pressing unit correspondingly arranged above the bracket; the solar panel glue extrusion shaping assembly includes a solar panel lifting unit arranged below the bracket and a solar panel edge pressing unit correspondingly arranged above the bracket.

[0024] Specifically, the outer frame supporting unit is arranged outside the solar panel supporting unit, and the outer frame supporting unit includes a supporting cylinder 43 and a supporting frame 44 arranged on the supporting cylinder 43, and the cross section of the supporting frame 44 is L-shaped.

[0025] The solar panel lifting unit includes a lifting plate 42, and a gap is set between the outer side of the lifting plate 42 and the inner side of the top supporting frame 43. The gap means that the two can still complement each other when they are as close as possible. In this embodiment, the gap is set to 4-5mm. A lifting cylinder 41 is set below the lifting plate 42.

[0026] The outer frame pressing unit includes a pressing cylinder 45 and a pressing frame 46 connected to the pressing cylinder 45. The inner side of the pressing frame 46 is connected to a floating plate 461 through an elastic mechanism 462, and the elastic mechanism is a spring. The pressing frame 46 is arranged above the top supporting frame 44, and acts together with the top supporting frame 44 to position the outer frame up and down.

[0027] The panel pressing unit includes a pressing plate 48 inserted into the lower pressing frame 46. The pressing plate 48 is arranged directly above the supporting plate 42. The two interact with each other to press the solar panel to squeeze glue and shape the ends. This action also solves the problem of excessive gaps between the backs of the four ends of the solar panel and the frame caused by the assembly process.

[0028] As a preferred embodiment, in the case where the above structure remains unchanged, an XY adjustment mechanism 6 is provided on the frame 1 to better match the specifications and sizes of different photovoltaic modules. The shaping component 4 is placed on the XY adjustment mechanism 6, which can realize reciprocation in the X and Y directions. The XY adjustment mechanism 6 includes an XY guide rail and a base plate mounted on the XY guide rail, and the shaping component 4 is placed on the base plate. Specifically, it includes an X guide rail 65 and a movable plate 61 arranged on the X guide rail 65, a Y guide rail 62 is arranged on the movable plate 61, and the base plate is placed on the Y guide rail 62. Limiting columns 64 are provided at both ends of the X guide rail 65 and the Y guide rail 62.

[0029] In order to better understand the present invention, the overall principle is described below with reference to a preferred embodiment:

[0030] The photovoltaic component to be shaped is transmitted to the frame through the transmission line, and the guide cylinder 51 works to align the photoresist component through the guide wheel. The shaping component is moved to the four ends of the photovoltaic component through the XY adjustment mechanism 6. The outer frame pressing unit works to press and position the outer frame of the photovoltaic component. The lifting plate 42 rises to support the solar panel, and at the same time, the floating form of the floating plate 461 is used to limit the position to a certain extent. Then, the edge pressing plate 48 works to press the solar panel down and cooperate with the lifting plate 42. It plays the action of squeezing up and down, squeezing the sealant between the solar panel and the outer frame, so that the sealant flows to the end, so that the solar panel and the outer frame are tightly combined, and then completed. After that, each mechanism is reset to wait for the shaping of the next photovoltaic component.

[0031] The utility model avoids manual shaping of the glue amount, reduces shaping costs, and has a good shaping effect.

[0032] The glue squeezing action of the utility model can well control the glue squeezing amount by controlling the glue squeezing pressure, thereby combining with the glue squeezing equipment to obtain the glue squeezing amount during the glue squeezing to ultimately avoid the occurrence of glue overflow and glue shortage. The specific calculation of the glue squeezing amount does not belong to the protection focus of the utility model, so it will not be repeated here.

[0033] Finally, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. that appear in the text indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0034] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. Photovoltaic module shaping device, characterized in that: include frame; Transmission components: conveyor lines used to transport photovoltaic modules; Shaping assembly: arranged at the end of the frame, used for performing glue squeezing and warping shaping between the frame and the end of the solar panel of the photovoltaic assembly; comprising a bracket and an outer frame positioning assembly and a solar panel glue squeezing and shaping assembly arranged on the bracket; the outer frame positioning assembly comprises an outer frame top supporting unit arranged below the bracket and an outer frame pressing unit correspondingly arranged above the bracket; the solar panel glue squeezing and shaping assembly comprises a solar panel holding unit arranged below the bracket and a solar panel edge pressing unit correspondingly arranged above the bracket.

2. The photovoltaic module shaping device according to claim 1, characterized in that: The frame is provided with an XY direction adjustment mechanism, which includes an XY guide rail and a bottom plate mounted on the XY guide rail, and the shaping assembly is placed on the bottom plate.

3. The photovoltaic module shaping device according to claim 2, characterized in that: Guiding components for aligning photovoltaic components are arranged on the four sides of the conveyor line.

4. The photovoltaic module shaping device according to claim 3, characterized in that: The guide assembly comprises a guide cylinder and a guide plate connected to the guide cylinder, and guide wheels are arranged at both ends of the guide plate.

5. The photovoltaic module shaping device according to claim 1, characterized in that: The outer frame top supporting unit is arranged on the outer side of the solar panel lifting unit, and the outer frame top supporting unit comprises a top supporting cylinder and a top supporting frame arranged on the top supporting cylinder, and the cross section of the top supporting frame is arranged in an L shape.

6. The photovoltaic module shaping device according to claim 5, characterized in that: The battery panel holding unit comprises a holding plate, and a gap is arranged between the outer side of the holding plate and the inner side of the top holding frame.

7. The photovoltaic module shaping device according to claim 6, characterized in that: The outer frame pressing unit comprises a pressing cylinder and a pressing frame connected to the pressing cylinder, and the inner side of the pressing frame is connected to a floating plate via an elastic mechanism.

8. The photovoltaic module shaping device according to claim 7, characterized in that: The battery panel edge pressing unit comprises an edge pressing plate inserted into the lower pressing frame, and the edge pressing plate is arranged just above the supporting plate.

9. The photovoltaic module shaping device according to claim 4, characterized in that: The guiding assembly located at the vertical side of the transmission direction of the conveying line is arranged between the shaping assemblies on the same side.

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