Transformer coil shaping device and method

By designing the multi-angle shaping and internal coil protection system of transformer coil shaping equipment, the problems of inefficiency of existing equipment and coil warping are solved, and more efficient and better plastic shaping effects are achieved.

CN119181589BActive Publication Date: 2025-02-18QUANNAN KANGJU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411698807.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-18
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

When existing transformer coil shaping equipment shaping the transformer surface is inefficient, and the internal coil of the transformer is prone to warping, resulting in poor shaping effect.

Method used

A transformer coil shaping device is designed, including a mobile station, a protection component, a top pressure component and an inflatable component. Through the motor drive gear system and airbag device, multi-angle shaping of the transformer coil and protection of the internal coil are achieved.

Benefits of technology

It improves the efficiency and effect of transformer coil shaping, avoids coil warping, ensures a good suit of coils and support, and improves the performance of plastic shaping equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of transformer processing equipment, and specifically, to a transformer coil shaping equipment and method. It includes a machine body and a transformer coil, a protective component is provided above a moving platform, a pressure top component is provided above the protective component, the pressure top component moves down to the top of the transformer coil to press its surface, and an inflation component is provided below the protective component. When the second cylinder drives the step plate to move down in a vertical direction to press and limit the top coil of the transformer coil, the rack provided at the bottom of the step plate drives the half gear to mesh and rotate, and the half gear drives the eccentric wheel to rotate to push the sealing column, and the sealing column slides on the inner wall of the column barrel. Since the sealing column and the column barrel are in a sealed state, the sealing column squeezes the air inside the column barrel during the movement, and when the airbag is filled with air to reach a preset pressure, the shaping efficiency of the device is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of transformer processing equipment, and in particular to a transformer coil shaping device and method. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, secondary coil and iron core. After the transformer coil is manufactured, it needs to be shaped by a shaping device to prevent the coil from contacting the outer casing and causing damage to the equipment.

[0003] There are many existing technologies for transformer coil shaping equipment, such as:

[0004] Chinese Patent Publication No. CN115101330B discloses a transformer coil shaping and clamping device, including a fixed support plate, an opening is set in the center of the fixed support plate, the fixed support plate is connected to a movable bottom plate through a lifter, the movable bottom plate is used to set the transformer coil, that is, the transformer coil can be lifted and lowered, and the upper surface of the fixed support plate is provided with a plurality of clamping blocks in the circumferential direction of the transformer coil, the clamping blocks are used to shape and clamp the transformer coil, and an air bag is provided between the transformer coil and the clamping block, and the air bag is connected to an air injection valve and a pressure exhaust valve. Through the multiple clamping blocks, the shaping of the transformer coil can be completed at one time, and during the shaping process, the air bag can ensure that each position of the transformer coil is evenly stressed, thereby avoiding the phenomenon of structural deformation.

[0005] The existing transformer coil shaping equipment currently requires operators to adjust the direction of the transformer at multiple angles during the shaping process of a transformer with an arc-shaped surface so that all the coils on its surface can be shaped. The shaping process is inefficient. Moreover, during the shaping process, the internal coil of the transformer is easily warped due to the radial force, which makes it impossible for the coil to be smoothly mounted on the pre-set support, resulting in poor coil shaping effect.

[0006] Therefore, a transformer coil shaping device and method are proposed. Summary of the invention

[0007] The object of the present invention is to provide a transformer coil shaping device and method to solve the problems raised in the above background technology.

[0008] To achieve the solution to the above technical problems, one of the purposes of the present invention is to provide a transformer coil shaping device, including a body and a transformer coil, a moving platform is provided in the body, a motor is provided at the bottom of the moving platform, the output end of the motor passes through the moving platform and a main gear is provided at the end, a sub-gear is vertically meshed on the side of the main gear, a lead screw is provided at the end of the sub-gear, and a clamping plate is provided on the surface of the lead screw, the clamping plate is used to clamp and fix the transformer coil placed on the surface of the moving platform, a protection component is provided above the moving platform, the protection component moves to the inside of the transformer coil to protect the coil, a top pressing component is provided above the protection component, the top pressing component moves down to the top of the transformer coil to press its surface, an inflatable component is provided below the protection component, the inflatable component is used to block the moving path of the coil inside the transformer coil when fixing the transformer coil, a shaping component is provided outside the transformer coil, and the shaping component is used to shape the coil on the surface of the transformer coil.

[0009] As a further improvement of the technical solution, the protection component includes a first gas rod arranged on the top of the machine body, the piston rod at the end of the first gas rod is provided with a base plate, the surface of the base plate is provided with a through groove, four inner supporting arc blocks are provided under the base plate, the inner supporting arc blocks are symmetrical, and the outer surface of the inner supporting arc blocks is provided with an air bag, the air bag is adapted to the size of the inner circle of the transformer coil, and a fixing component is provided between the inner supporting arc blocks, and the fixing component is used to squeeze the air bag to fix and limit the transformer coil.

[0010] As a further improvement of the present technical solution, the fixing assembly includes a support plate arranged at the bottom of the base plate, a moving rod is provided at the end of the support plate, a fixing block is provided at the end of the moving rod, an elastic member is provided on the surface of the moving rod, and both ends of the elastic member are respectively connected to the fixing block and the support plate.

[0011] As a further improvement of the technical solution, the top pressing assembly includes a second cylinder arranged on the top of the machine body, the piston rod at the end of the second cylinder is provided with a step plate, an extension block is provided at the center of the step plate, and the extension block moves in a through groove opened on the surface of the base plate.

[0012] As a further improvement of the present technical solution, arc grooves are provided on both side end faces of the extension block, the depth of the arc grooves gradually decreases in the vertical upward direction, the arc grooves are adapted to the ends of the moving rods, racks are provided on both sides of the extension block, the racks are symmetrical, and inflatable components are provided on both sides of the racks.

[0013] As a further improvement of the present technical solution, the inflation assembly includes a half gear arranged on one side of the rack, and when the rack moves in the vertical direction, it drives the half gear to mesh and rotate. An eccentric wheel is provided at the end of the half gear, and the eccentric wheel rotates coaxially with the half gear.

[0014] As a further improvement of the technical solution, a column tube is provided on one side of the eccentric wheel, a sealing column is slidably provided on the inner wall of the column tube, the end of the sealing column is in contact with the surface of the eccentric wheel, a return spring is provided between the sealing column and the column tube, and in a natural state, the eccentric wheel is horizontal, and the end of the column tube is connected to the airbag through a rubber tube.

[0015] As a further improvement of the present technical solution, the shaping component includes a movable track arranged outside the transformer coil, a movable trolley is provided on the surface of the movable track, an electric telescopic rod is provided at the end of the movable trolley, a movable frame is provided at the end of the electric telescopic rod, a rotating roller is provided inside the movable frame, a pressure roller is provided outside the rotating roller, and a spring body is provided between the rotating roller and the pressure roller.

[0016] A second object of the present invention is to provide a transformer coil shaping method, comprising any one of the transformer coil shaping devices described above, comprising the following steps:

[0017] S1. Place the transformer coil on the surface of the moving platform, control the motor to drive the main gear to rotate, and make the secondary gear drive the lead screw to rotate, so that the clamping plates on the surface of the lead screw move in relative directions, and fix the arc-shaped transformer coil quadrant;

[0018] S2, controlling the protection component to move downward in the vertical direction to the inside of the transformer coil to protect the internal coil, while the protection component fixes the inner wall of the transformer coil, and controlling the shaping component to perform annular shaping on the outer coil of the fixed transformer coil;

[0019] S3. Control the pressure top assembly to move downward to press the top of the transformer coil, so that the pressure top assembly always keeps in close contact with the top of the transformer coil to prevent the top of the coil from being loose. At the same time, during the downward movement of the pressure top assembly, the inflation assembly is driven to inflate the inside of the protection assembly to achieve the shaping of the internal coil of the transformer coil.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the transformer coil shaping device, the piston rod at the end of the first gas rod drives the base plate to move downward, so that the inner supporting arc block arranged below the base plate moves to the inside of the transformer coil. The air bag arranged on the surface of the inner supporting arc block resists the radial force generated when the outer surface of the transformer coil is squeezed, so as to avoid the internal coil of the transformer coil from warping during the shaping process, affecting the adaptation effect of the transformer in the later stage, thereby protecting the internal coil of the transformer coil during the shaping process and improving the coil shaping effect.

[0022] 2. In the transformer coil shaping equipment, when the rack is driven to move downward in the vertical direction by the extension block, the arc groove at the end of the extension block presses the moving rod during the movement, so that the moving rod pushes the elastic member to move in the directions of separation on both sides, so that the fixed block fixes the inner wall of the transformer coil, and the electric telescopic rod at the end of the moving trolley is adjusted so that the telescopic rod at the end of the electric telescopic rod drives the moving frame to move in the horizontal direction until the pressure roller provided inside the moving frame fits to the outside of the transformer coil. Since a spring body is provided between the rotating roller and the pressure roller, the shaping force can be adjusted in a buffering manner to avoid deformation and damage of the coil on the surface of the transformer coil due to excessive force.

[0023] 3. In the transformer coil shaping equipment, when the second cylinder drives the step plate to move downward in the vertical direction to press and limit the top coil of the transformer coil, the rack provided at the bottom of the step plate drives the half gear to engage and rotate, and the half gear drives the eccentric wheel to rotate to push the sealing column. The sealing column slides on the inner wall of the column barrel. Since the sealing column and the column barrel are in a sealed state, the sealing column squeezes the air inside the column barrel during the movement. The air flows from the port of the column barrel through the rubber tube to the inside of the airbag. When the air inside the airbag is filled with air to reach the preset pressure, the shaping efficiency of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the structure of the inflatable component of the present invention;

[0026] Figure 3 It is a schematic diagram of the structure of the protection component of the present invention;

[0027] Figure 4 It is a schematic diagram of the structure of the top pressing assembly of the present invention;

[0028] Figure 5 For the present invention Figure 1 Schematic diagram of point A;

[0029] Figure 6 A cross-sectional view of a base plate of the present invention;

[0030] Figure 7 is a cross-sectional view of an inflatable component of the present invention;

[0031] Figure 8 It is a schematic diagram of the overall structure of the present invention;

[0032] Fig. 9 It is a schematic diagram of the splint structure of the present invention.

[0033] The meaning of each number in the figure is:

[0034] 100, machine body; 101, transformer coil;

[0035] 200, moving platform; 201, motor; 202, main gear; 203, secondary gear; 204, lead screw; 205, clamping plate;

[0036] 300, protection assembly; 301, first gas rod; 302, base plate; 303, inner supporting arc block; 304, air bag; 305, moving rod; 306, fixed block; 307, elastic member;

[0037] 400, top pressing assembly; 401, second cylinder; 402, step plate; 403, extension block; 404, arc groove; 405, rack;

[0038] 500, shaping assembly; 501, moving track; 502, moving trolley; 503, electric telescopic rod; 504, moving frame; 505, rotating roller; 506, spring body; 507, pressure roller;

[0039] 600, inflation assembly; 601, half gear; 602, eccentric wheel; 603, column tube; 604, sealing column; 605, return spring. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] One of the purposes of the present invention is to provide a transformer coil shaping device, referring to Figure 1-Figure 9As shown, it includes a body 100 and a transformer coil 101, a moving platform 200 is arranged in the body 100, a motor 201 is arranged at the bottom of the moving platform 200, an output end of the motor 201 passes through the moving platform 200 and a main gear 202 is arranged at the end, a sub-gear 203 is arranged vertically on the side of the main gear 202, a screw rod 204 is arranged at the end of the sub-gear 203, and a clamping plate 205 is arranged on the surface of the screw rod 204, and the clamping plate 205 is used to clamp and fix the transformer coil 101 placed on the surface of the moving platform 200, and a protective component 300 is arranged above the moving platform 200 to protect The protective component 300 moves to the inside of the transformer coil 101 to protect the coil. A pressure top component 400 is provided above the protective component 300. The pressure top component 400 moves down to the top of the transformer coil 101 to press its surface. An inflatable component 600 is provided below the protective component 300. The inflatable component 600 is used to block the movement path of the coil inside the transformer coil 101 when the transformer coil 101 is fixed. A shaping component 500 is provided outside the transformer coil 101. The shaping component 500 is used to shape the surface coil of the transformer coil 101:

[0042] In the process of shaping the transformer surface coil, it is often impossible to shape the inner ring. The coil is easily warped inside, which makes it impossible for the coil to be smoothly mounted on the pre-set support, resulting in poor coil shaping effect. Therefore, the protection component 300 includes a first gas rod 301 arranged on the top of the body 100, and the piston rod at the end of the first gas rod 301 is provided with a base plate 302. The surface of the base plate 302 is provided with a through groove, and four inner supporting arc blocks 303 are provided under the base plate 302. The inner supporting arc blocks 303 are symmetrical, and the outer surface of the inner supporting arc blocks 303 is provided with air bags 304, which are adapted to the size of the inner ring of the transformer coil 101, and a fixing component is provided between the inner supporting arc blocks 303. The fixing component is used to squeeze the airbag 304 to fix and limit the transformer coil 101. During the shaping process of the outer surface of the transformer coil 101, the piston rod at the end of the first air rod 301 drives the base plate 302 to move downward, so that the inner supporting arc block 303 arranged under the base plate 302 moves to the inside of the transformer coil 101. The airbag 304 arranged on the surface of the inner supporting arc block 303 resists the radial force generated when the outer surface of the transformer coil 101 is squeezed, thereby avoiding the internal coil of the transformer coil 101 from warping during the shaping process, affecting the adaptation effect of the later transformer, thereby protecting the internal coil of the transformer coil 101 during the shaping process and improving the coil shaping effect.

[0043] In the process of shaping the transformer, when the surface of the transformer coil 101 is in an arc shape, the transmission shaping device needs to perform compression shaping operations on the coils in different directions during the process of compacting and shaping the coil, which is inefficient. Therefore, the fixing component includes a support plate arranged at the bottom of the base plate 302, a moving rod 305 is arranged at the end of the support plate, a fixing block 306 is arranged at the end of the moving rod 305, an elastic member 307 is arranged on the surface of the moving rod 305, and the two ends of the elastic member 307 are respectively connected to the fixing block 306 and the support plate. The shaping component 500 includes a support plate arranged at the bottom of the transformer coil 10 1, a moving track 501 is provided on the surface of the moving track 501, an electric telescopic rod 503 is provided at the end of the moving track 502, a moving frame 504 is provided at the end of the electric telescopic rod 503, a rotating roller 505 is provided inside the moving frame 504, a pressing roller 507 is provided outside the rotating roller 505, a spring body 506 is provided between the rotating roller 505 and the pressing roller 507, when the extension block 403 drives the rack 405 to move downward in the vertical direction, the arc groove 404 at the end of the extension block 403 presses the moving rod 305 during the movement, so that the moving rod 305 pushes the elastic The parts 307 move in the direction of separation on both sides, so that the fixing block 306 fixes the inner wall of the transformer coil 101 and further protects the inside of the coil. When the transformer coil 101 is fixed, the main gear 202 is driven to rotate in the opposite direction by starting the motor 201, so that the auxiliary gear 203 drives the screw rod 204 to rotate, and the clamping plate 205 provided on the surface of the screw rod 204 moves away from each other, and the moving platform 200 is controlled to move downward, so that the transformer coil 101 is in a suspended fixed state. At this time, the electric telescopic rod 503 at the end of the moving trolley 502 is controlled to make the electric telescopic rod 50 The telescopic rod at the end 3 drives the moving frame 504 to move in the horizontal direction until the pressure roller 507 provided inside the moving frame 504 is attached to the outside of the transformer coil 101. Since a spring body 506 is provided between the rotating roller 505 and the pressure roller 507, the shaping force can be adjusted in a buffering manner to avoid deformation and damage of the transformer coil 101 due to excessive force. When the adjustment is completed, the moving trolley 502 is controlled to move on the surface of the moving track 501. Therefore, the ring can be shaped without dead angles, and the angle can be kept consistent during the shaping process to improve the shaping effect.

[0044] In the process of shaping the external coil of the transformer coil 101, in order to prevent the top coil from being loose, the top pressing assembly 400 includes a second cylinder 401 arranged on the top of the body 100, and the piston rod at the end of the second cylinder 401 is provided with a step plate 402, and an extension block 403 is provided at the center of the step plate 402. The extension block 403 moves to the through groove opened on the surface of the base plate 302, and controls the piston rod at the end of the second cylinder 401 to drive the step plate 402 to move in the vertical direction until the bottom of the step plate 402 moves to the surface of the transformer coil 101. In the process of shaping the transformer coil 101, the step plate 402 always remains in contact with the top of the transformer coil 101 and compacted, thereby preventing the top of the coil from being loose.

[0045] In the process of shaping the transformer coil 101, in order to improve the shaping effect of the internal coil of the transformer coil 101, arc grooves 404 are provided on both sides of the extension block 403, and the depth of the arc grooves 404 gradually decreases along the vertical upward direction. The arc grooves 404 are adapted to the ends of the moving rods 305. Racks 405 are provided on both sides of the extension block 403. The racks 405 are symmetrical. Inflatable components 600 are provided on both sides of the racks 405. The inflatable components 600 include a half gear 601 provided on one side of the rack 405. When the rack 405 moves in the vertical direction, the half gear 601 is driven. The gear 601 meshes and rotates, and an eccentric wheel 602 is provided at the end of the half gear 601. The eccentric wheel 602 rotates coaxially with the half gear 601. A column 603 is provided on one side of the eccentric wheel 602. A sealing column 604 is provided on the inner wall of the column 603 for sliding. The end of the sealing column 604 is in contact with the surface of the eccentric wheel 602. A return spring 605 is provided between the sealing column 604 and the column 603. In the natural state, the eccentric wheel 602 is horizontal, and the end of the column 603 is connected to the airbag 304 through a rubber tube. When the second cylinder 401 drives the step plate 402 to move downward in the vertical direction, The extension block 403 drives the rack 405 to move downward in the vertical direction. During the downward movement of the rack 405, the rack 405 drives the half gear 601 to mesh and move. During the rotation, the half gear 601 drives the eccentric wheel 602 to rotate coaxially. Since the eccentric wheel 602 is horizontal in the natural state, when the half gear 601 rotates to 180 degrees, the eccentric wheel 602 is still horizontal. During this process, the eccentric wheel 602 pushes the sealing column 604 when it rotates, and the sealing column 604 slides on the inner wall of the column barrel 603. Since the sealing column 604 and the column barrel 603 are in a sealed state Therefore, the sealing column 604 squeezes the air inside the column tube 603 during the movement, and the air flows from the port of the column tube 603 to the inside of the airbag 304 through the rubber tube. Therefore, when the air inside the airbag 304 is filled with air to reach the preset pressure, the preset pressure can ensure that the internal coil of the transformer coil 101 is compressed and shaped. Since the sealing column 604 will not continuously inflate the airbag 304, there is no need for the one-way airbag 304 to explode due to excessive gas. Therefore, the internal coil of the transformer coil 101 can be quickly shaped, thereby improving the shaping efficiency of the device.

[0046] When in use, the transformer coil 101 is placed on the surface of the mobile platform 200, and the control motor 201 drives the main gear 202 to rotate, so that the auxiliary gear 203 drives the screw rod 204 to rotate, so that the clamping plate 205 on the surface of the screw rod 204 moves in a relative direction, and the quadrant of the arc-shaped transformer coil 101 is fixed and limited. The piston rod at the end of the first gas rod 301 drives the base plate 302 to move downward, so that the inner supporting arc block 303 set under the base plate 302 moves to the inside of the transformer coil 101, and the air bag 304 set on the surface of the inner supporting arc block 303 presses the surface of the transformer coil 101 The radial force generated during external extrusion is resisted to prevent the internal coil of the transformer coil 101 from warping during the shaping process, which affects the adaptation effect of the transformer in the later stage, thereby protecting the internal coil of the transformer coil 101 during the shaping process and improving the coil shaping effect. The piston rod at the end of the second cylinder 401 is controlled to drive the step plate 402 to move in the vertical direction until the bottom of the step plate 402 moves to the surface of the transformer coil 101. During the shaping process of the transformer coil 101, the step plate 402 always keeps in close contact with the top of the transformer coil 101, thereby preventing the top of the coil from being loose.

[0047] When the extension block 403 drives the rack 405 to move downward in the vertical direction, the arc groove 404 at the end of the extension block 403 presses the moving rod 305 during the movement, so that the moving rod 305 pushes the elastic member 307 to move in the direction of separation on both sides, so that the fixing block 306 fixes the inner wall of the transformer coil 101. When the transformer coil 101 is fixed, the main gear 202 is driven to rotate in the opposite direction by starting the motor 201, so that the auxiliary gear 203 drives the screw rod 204 to rotate, and the clamping plate 205 provided on the surface of the screw rod 204 moves away from each other. , control the moving platform 200 to move downward, so that the transformer coil 101 is in a suspended fixed state, adjust the electric telescopic rod 503 at the end of the moving trolley 502, so that the telescopic rod at the end of the electric telescopic rod 503 drives the moving frame 504 to move in the horizontal direction, until the pressure roller 507 provided inside the moving frame 504 is attached to the outside of the transformer coil 101. Since a spring body 506 is provided between the rotating roller 505 and the pressure roller 507, the shaping force can be adjusted in a buffering manner to avoid deformation and damage of the transformer coil 101 due to excessive force;

[0048] When the second cylinder 401 drives the step plate 402 to move downward in the vertical direction to press and limit the top coil of the transformer coil 101, the rack 405 provided at the bottom of the step plate 402 drives the half gear 601 to engage and rotate, and the half gear 601 drives the eccentric wheel 602 to rotate to push the sealing column 604, and the sealing column 604 slides on the inner wall of the column barrel 603. Since the sealing column 604 and the column barrel 603 are in a sealed state, the sealing column 604 squeezes the air inside the column barrel 603 during the movement, and the air flows from the port of the column barrel 603 through the rubber tube to the inside of the airbag 304. Therefore, when the air inside the airbag 304 is filled with air to reach a preset pressure, the preset pressure can ensure the external force for pressing and shaping the internal coil of the transformer coil 101, thereby improving the shaping efficiency of the device.

[0049] A second object of the present invention is to provide a transformer coil shaping method, comprising any one of the above transformer coil shaping devices, comprising the following steps:

[0050] S1. Place the transformer coil 101 on the surface of the moving platform 200, control the motor 201 to drive the main gear 202 to rotate, and make the secondary gear 203 drive the screw rod 204 to rotate, so that the clamping plate 205 on the surface of the screw rod 204 moves in a relative direction, and the quadrant of the arc-shaped transformer coil 101 is fixed and limited;

[0051] S2, controlling the protection component 300 to move downward in the vertical direction to the inside of the transformer coil 101 to protect the internal coil, while the protection component 300 fixes the inner wall of the transformer coil 101, and controlling the shaping component 500 to perform annular shaping on the fixed outer coil of the transformer coil 101;

[0052] S3, control the top pressing assembly 400 to move downward to press the top of the transformer coil 101, so that the top pressing assembly 400 always keeps in close contact and compaction with the top of the transformer coil 101 to prevent the top of the coil from being loose. At the same time, during the downward movement of the top pressing assembly 400, drive the inflation assembly 600 to inflate the inside of the protection assembly 300 to achieve the shaping of the internal coil of the transformer coil 101.

[0053] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A transformer coil shaping device, characterized in that: The invention comprises a machine body (100) and a transformer coil (101), wherein a moving platform (200) is arranged in the machine body (100), a motor (201) is arranged at the bottom of the moving platform (200), an output end of the motor (201) passes through the moving platform (200) and a main gear (202) is arranged at the end thereof, a secondary gear (203) is arranged on the side of the main gear (202) in vertical meshing relation, a screw rod (204) is arranged at the end of the secondary gear (203), a clamping plate (205) is arranged on the surface of the screw rod (204), and the clamping plate (205) is used to clamp and fix the transformer coil (101) placed on the surface of the moving platform (200), and a protective component (304) is arranged above the moving platform (200). 0), the protection component (300) moves to the inside of the transformer coil (101) to protect the coil, a top pressing component (400) is provided above the protection component (300), the top pressing component (400) moves down to the top of the transformer coil (101) to press the surface thereof, an inflation component (600) is provided below the protection component (300), the inflation component (600) is used to block the movement path of the coil inside the transformer coil (101) when the transformer coil (101) is fixed, and a shaping component (500) is provided outside the transformer coil (101), the shaping component (500) is used to shape the surface coil of the transformer coil (101); The protection component (300) comprises a first gas rod (301) arranged at the top of the machine body (100); a piston rod at the end of the first gas rod (301) is provided with a base plate (302); a through groove is provided on the surface of the base plate (302); four inner supporting arc blocks (303) are provided below the base plate (302); the inner supporting arc blocks (303) are symmetrical; an air bag (304) is provided on the outer surface of the inner supporting arc block (303); the air bag (304) is symmetrical to the inner ring of the transformer coil (101); The sizes are adapted, a fixing component is provided between the inner supporting arc blocks (303), the fixing component is used to squeeze the airbag (304) to fix and limit the transformer coil (101), the fixing component comprises a support plate provided at the bottom of the base plate (302), a moving rod (305) is provided at the end of the support plate, a fixing block (306) is provided at the end of the moving rod (305), an elastic member (307) is provided on the surface of the moving rod (305), and the two ends of the elastic member (307) are respectively connected to the fixing block (306) and the support plate; The pressure top assembly (400) comprises a second cylinder (401) arranged at the top of the machine body (100); a piston rod at the end of the second cylinder (401) is provided with a step plate (402); an extension block (403) is provided at the center of the step plate (402); the extension block (403) moves to a through groove opened on the surface of the base plate (302); The end surfaces of both sides of the extension block (403) are provided with arc grooves (404), the depth of the arc grooves (404) gradually decreases in the vertical upward direction, the arc grooves (404) are adapted to the ends of the moving rods (305), racks (405) are provided on both sides of the extension block (403), the racks (405) are symmetrical, and inflation components (600) are provided on both sides of the racks (405); The inflation component (600) includes a half gear (601) arranged on one side of the rack (405). When the rack (405) moves in the vertical direction, it drives the half gear (601) to mesh and rotate. An eccentric wheel (602) is arranged at the end of the half gear (601). The eccentric wheel (602) rotates coaxially with the half gear (601). A column (603) is arranged on one side of the eccentric wheel (602). A sealing column (604) is slidably arranged on the inner wall of the column (603). The end of the sealing column (604) is in contact with the surface of the eccentric wheel (602). A return spring (605) is arranged between the sealing column (604) and the column (603). In a natural state, the eccentric wheel (602) is horizontal, and the end of the column (603) is connected to the airbag (304) through a rubber tube.

2. The transformer coil shaping device according to claim 1, characterized in that: The shaping component (500) comprises a moving track (501) arranged outside the transformer coil (101); a moving trolley (502) is arranged on the surface of the moving track (501); an electric telescopic rod (503) is arranged at the end of the moving trolley (502); a moving frame (504) is arranged at the end of the electric telescopic rod (503); a rotating roller (505) is arranged inside the moving frame (504); a pressure roller (507) is arranged outside the rotating roller (505); and a spring body (506) is arranged between the rotating roller (505) and the pressure roller (507).

3. A transformer coil shaping method is implemented, comprising the transformer coil shaping device according to any one of claims 1 to 2, characterized in that: The steps include: S1, placing the transformer coil (101) on the surface of the moving platform (200), controlling the motor (201) to drive the main gear (202) to rotate, causing the secondary gear (203) to drive the screw rod (204) to rotate, causing the clamping plate (205) on the surface of the screw rod (204) to move in relative directions, and fixing and limiting the quadrant of the arc-shaped transformer coil (101); S2, controlling the protection component (300) to move downward in a vertical direction to the inside of the transformer coil (101) to protect the internal coil, while the protection component (300) fixes the inner wall of the transformer coil (101), and controlling the shaping component (500) to perform annular shaping on the outer coil of the fixed transformer coil (101); S3, controlling the top pressing component (400) to move downward to press the top of the transformer coil (101), so that the top pressing component (400) always keeps in close contact with the top of the transformer coil (101) and is compacted, thereby preventing the top of the coil from being loosened; at the same time, during the process of the top pressing component (400) moving downward, the inflation component (600) is driven to inflate the inside of the protection component (300), thereby achieving the shaping of the internal coil of the transformer coil (101).

Citation Information

Patent Citations

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