A dust removal device for a release film

By employing a combination design of a double-sided adsorption mechanism, a cleaning mechanism, and a film winding mechanism in the release membrane dust removal device, the problem of low dust removal efficiency of electrostatic dust removal devices is solved, achieving efficient cleaning and stable transmission.

CN116408306BActive Publication Date: 2026-05-05JIANGSU KENING NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU KENING NEW MATERIAL CO LTD
Filing Date
2023-05-05
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

After prolonged use, existing electrostatic dust removal devices often result in dust adhering to the electrostatic rollers easily re-adheding onto the release film, leading to low dust removal efficiency and inconvenient cleaning.

Method used

The first and second adsorption mechanisms are used to remove dust from the upper and lower surfaces of the release film, respectively. Combined with the cleaning mechanism and dust removal components, the dust is collected in the grooves of the rubber belt and electrostatic adsorption belt and cleaned by the stirring rod and brush. The flattening mechanism prevents the film from curling up and the film winding mechanism prevents excessive winding.

Benefits of technology

It improves the dust removal efficiency of release film, prevents dust from re-adhering, simplifies the cleaning process, and ensures the stability of release film transmission and smooth roll-up operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses an easy-to-clean release film dust removal device, belonging to the technical field of release film dust removal equipment. A first adsorption mechanism and a second adsorption mechanism are respectively provided on the support frame. The first and second adsorption mechanisms are each equipped with a cleaning mechanism and a dust removal component, respectively. The cleaning mechanism is connected to the dust removal component. A flattening mechanism is provided on the first plate of the base, and the flattening mechanism is rotatably connected to the support frame. A film winding mechanism is provided on the support frame, and the film winding mechanism is connected to the second adsorption mechanism. This invention simultaneously removes dust from the upper and lower surfaces of the release film through the first and second adsorption mechanisms. Dust on the release film accumulates in the grooves between the rubber belt and the electrostatic adsorption belt. The stirring rod and fixing rod in the cleaning mechanism can knead the gel, which can better clean the dust in the grooves. The brush on the first sliding plate can better clean the dust in the grooves between the rubber belt and the electrostatic adsorption belt during sliding, improving the dust removal efficiency of the release film.
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Description

Technical Field

[0001] This invention belongs to the technical field of release membrane dust removal equipment, specifically relating to a release membrane dust removal device that is easy to clean. Background Technology

[0002] Release film, also known as release liner, is typically made by treating plastic films with plasma, coating them with fluorine, or applying silicone release agents to the surface of the film material to increase their release force. This allows the film to exhibit extremely light and stable release force against various organic pressure-sensitive adhesives. Release film is now widely used in packaging, printing, insulation products, sealing materials, reflective materials, waterproof materials, pharmaceuticals, sanitary paper, adhesive products, die-cutting and stamping processes, and other industries. After production, dust removal equipment is needed to remove dust adhering to the surface of the release film, eliminating floating dust and ensuring product quality, while also ensuring the smooth operation of subsequent roll forming.

[0003] Existing dust removal technologies typically utilize electrostatic adsorption. However, after prolonged use, the dust adhering to the electrostatic roller will re-adhere to the release film. Directly pressing the release film with the electrostatic roller for dust removal will affect the film. Furthermore, the electrostatic roller requires shutdown and cleaning after prolonged operation, which is time-consuming and inconvenient, resulting in low dust removal efficiency. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a release membrane dust removal device with high dust removal efficiency and easy cleaning.

[0005] The technical solution adopted to solve the above technical problems is as follows: A base is provided inside the shell, a support frame is provided on the base, a first roller for transporting release film is rotatably installed on the support frame, a first adsorption mechanism for adsorbing dust on the upper surface of the release film and a second adsorption mechanism for adsorbing dust on the lower surface of the release film are respectively provided on the support frame, the first adsorption mechanism is located above the second adsorption mechanism, a cleaning mechanism for cleaning dust and a dust removal component are respectively provided on the first adsorption mechanism and the second adsorption mechanism, the cleaning mechanism is connected to the dust removal component, a flattening mechanism for flattening both sides of the release film is provided on the first plate of the base, the flattening mechanism is rotatably connected to the support frame, the flattening mechanism is located above the first roller and is connected to the first adsorption mechanism, a film winding mechanism for winding the release film is provided on the support frame, the film winding mechanism is located below the first roller and is connected to the second adsorption mechanism;

[0006] The dust removal assembly comprises: a second fixed cylinder fixedly mounted on a support frame; a second rotating shaft rotatably mounted on the support frame; a first support plate and a third fixed plate fixedly mounted inside the second fixed cylinder; the second rotating shaft rotatably connected to the first support plate and the third fixed plate respectively; a third rotating shaft rotatably mounted on the third fixed plate; a first fixed plate at the top of the third fixed plate; a third gear at one end of the second rotating shaft; the third gear engaging with slots on the chain; a fifth gear located inside the second fixed cylinder on the second rotating shaft; a fourth gear meshing with the fifth gear on the third rotating shaft; and two other gears at both ends of the third rotating shaft. The first eccentric shaft and two second fixed plates are fixedly installed inside the second fixed cylinder. The two second fixed plates are slidably connected to the two sides along the vertical direction. The second slide groove on each second slide is slidably connected to the first eccentric shaft along the horizontal direction. One end of each second slide is rotatably connected to one end of the first connecting rod. The other end of each first connecting rod is rotatably connected to the side plate. Each side plate is slidably connected to the second rotating shaft. Each side plate is fixedly connected to the first slide. Each first slide is slidably connected to the first slide groove on the first fixed plate. Each first slide is evenly provided with brushes for cleaning dust in the grooves of the rubber belt.

[0007] Furthermore, the structure of the first adsorption mechanism is the same as that of the second adsorption mechanism. The first adsorption mechanism and the second adsorption mechanism are symmetrical about the horizontal center line where the release film is located. The first adsorption mechanism is as follows: a motor for driving the third roller to rotate is provided on the housing; a second roller is rotatably mounted on the support frame; the second roller is connected to the third roller through a conveyor belt; an electrostatic adsorption belt for collecting dust is provided on the outside of the conveyor belt; a rubber belt that contacts the release film is provided on the outside of the electrostatic adsorption belt; grooves are uniformly processed on the rubber belt; a first gear for driving the second adsorption mechanism is provided at one end of the third roller; a first pulley at one end of the third roller is connected to the flattening mechanism through a first belt; a second pulley at the other end of the third roller is connected to the cleaning mechanism through a second belt; and a third pulley at the other end of the third roller is connected to the flattening mechanism through a third belt.

[0008] Furthermore, the centerline of the second roller is parallel to the centerline of the third roller, and the second roller is located above the third roller.

[0009] Furthermore, the cleaning mechanism comprises: a first fixed cylinder fixedly installed on a support frame, gel placed inside the first fixed cylinder, the open end of the first fixed cylinder in contact with a rubber belt, a first rotating shaft rotatably installed on the support frame, a second gear provided at one end of the first rotating shaft, the second gear being connected to the dust removal component via a chain, slots provided on the chain engaging with the second gear, a fourth pulley provided at the other end of the first rotating shaft, the fourth pulley being connected to the second pulley via a second belt, stirring rods located inside the first fixed cylinder being evenly arranged in the circumferential direction on the outer side wall of the first rotating shaft, and fixed rods being evenly arranged on the inner side wall of the first fixed cylinder, the fixed rods and stirring rods being staggered.

[0010] Furthermore, the flattening mechanism comprises: two fourth rotating shafts rotatably mounted on the support frame; one of the fourth rotating shafts is equipped with a fifth pulley connected to the first belt drive; the other fourth rotating shaft is connected to the third pulley via a third belt drive; each fourth rotating shaft is equipped with a disc for fixedly mounting a second eccentric shaft; a first sleeve is provided on the first flat plate; a first connecting shaft is slidably connected inside the first sleeve; a second support plate is provided at the upper end of the first connecting shaft; springs are provided on the outer circumference of the first connecting shaft and the first sleeve; one end of the spring is connected to the first flat plate, and the other end is connected to the bottom of the second support plate; two slide rods are slidably connected in the two third slide grooves on the second support plate; the fourth slide groove on each slide rod is slidably connected to the second eccentric shaft; the two slide rods are connected by a second connecting rod; and pressure plates for flattening both sides of the release film are provided at both ends of the second connecting rod.

[0011] Furthermore, the film winding mechanism is as follows: a fifth rotating shaft is provided on the support frame, and a sixth pulley is provided at both ends of the fifth rotating shaft. Each sixth pulley is connected to the second adsorption mechanism through a fourth belt. A first turntable is provided at both ends of the fifth rotating shaft. Each first turntable is uniformly provided with locking rods in the circumferential direction. A fourth roller for winding the release film is provided on the outer circumference of the fifth rotating shaft. An abutment component is provided on the second plate to contact the release film wound on the outer circumference of the fourth roller. A second turntable is provided at both ends of the fourth roller. Each second turntable is uniformly machined with locking holes in the circumferential direction to engage with the locking rods.

[0012] Furthermore, the contact component comprises: a second sleeve is provided on the second plate, a second connecting shaft is slidably connected inside the second sleeve, a contact plate is provided on the top of the second connecting shaft, the contact plate contacts the release film wrapped around the outer circumference of the fourth roller, and a position sensor that contacts the contact plate is provided on the first plate, and the position sensor is electrically connected to the motor.

[0013] The beneficial effects of the present invention are as follows: (1) The present invention uses a release film through a first adsorption mechanism and a second adsorption mechanism. The first adsorption mechanism and the second adsorption mechanism simultaneously remove dust from the upper and lower surfaces of the release film. During the transportation of the release film, the dust on the release film will accumulate in the groove between the rubber belt and the electrostatic adsorption belt. The stirring rod and the fixing rod in the cleaning mechanism can knead the gel, and the gel can better clean the dust in the groove. The brush on the first slide can better clean the dust in the groove between the rubber belt and the electrostatic adsorption belt during the sliding process, which improves the dust removal efficiency of the release film. At the same time as removing dust, the dust on the first adsorption mechanism and the second adsorption mechanism can be cleaned, which avoids the dust on the first adsorption mechanism and the second adsorption mechanism from re-attaching to the release film; ( 2) In this invention, each fourth rotating shaft drives the second eccentric shaft to rotate eccentrically through the disc in sequence. Each second eccentric shaft slides vertically in the fourth groove of the slide bar. Each slide bar slides horizontally in the third groove of the second support plate. The two slide bars drive the second connecting rod to move horizontally. The two pressure plates on the second connecting rod flatten the two sides of the moving release film respectively to prevent the release film from curling up during the transmission process. (3) In this invention, the release film is wound on the fourth roller. When the release film wound on the fourth roller comes into contact with the contact plate, the contact plate comes into contact with the position sensor. The position sensor detects that the contact plate has reached the predetermined position. The position sensor converts the received information into an electrical signal and sends it to the controller. The controller controls the motor to shut down to prevent the fourth roller from winding too much material and causing an accident. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of one embodiment of the release membrane dust removal device of the present invention, which is easy to clean.

[0015] Figure 2 yes Figure 1 A schematic diagram of the structure without the outer shell.

[0016] Figure 3 This is a structural diagram of the base.

[0017] Figure 4 This is a schematic diagram of the structure of the first roller.

[0018] Figure 5 This is a structural diagram of the support frame.

[0019] Figure 6 yes Figure 2 A structural diagram with the support frame removed.

[0020] Figure 7 yes Figure 6 A structural diagram from another angle.

[0021] Figure 8 This is a schematic diagram of the first adsorption mechanism.

[0022] Figure 9 yes Figure 8 A structural diagram from another angle.

[0023] Figure 10 This is a schematic diagram showing the symmetrical structure of the first adsorption mechanism and the second adsorption mechanism.

[0024] Figure 11 This is a schematic diagram of the structure of rubber belts, electrostatic adsorption belts, and conveyor belts.

[0025] Figure 12 This is a schematic diagram of the rubber belt structure.

[0026] Figure 13 This is a schematic diagram of the electrostatic adsorption band.

[0027] Figure 14 This is a schematic diagram of the conveyor belt structure.

[0028] Figure 15 This is a structural diagram of the cleaning mechanism and dust removal components.

[0029] Figure 16 This is a structural diagram of the cleaning system.

[0030] Figure 17 This is a schematic diagram of the structure of the first fixed cylinder.

[0031] Figure 18 This is a schematic diagram of the first rotating shaft.

[0032] Figure 19 This is a schematic diagram of the dust removal component.

[0033] Figure 20 yes Figure 19 A schematic diagram of the structure with the second fixed cylinder removed.

[0034] Figure 21 yes Figure 20 A schematic diagram of the structure without the first fixing plate.

[0035] Figure 22 This is a schematic diagram of the component structure on the side panel.

[0036] Figure 23 This is a schematic diagram of the components on the third rotating shaft.

[0037] Figure 24 This is a schematic diagram of the flattening mechanism and the film winding mechanism.

[0038] Figure 25 This is a schematic diagram of the flattening mechanism.

[0039] Figure 26This is a schematic diagram of the component structure on the first flat plate.

[0040] Figure 27 yes Figure 25 A partial structural diagram.

[0041] Figure 28 This is a schematic diagram of the slide bar structure.

[0042] Figure 29 This is a schematic diagram of the disk's structure.

[0043] Figure 30 This is a schematic diagram of the pressure plate structure.

[0044] Figure 31 This is a schematic diagram of the film winding mechanism.

[0045] Figure 32 This is a schematic diagram of the component structure on the second plate.

[0046] Figure 33 This is a schematic diagram of the fourth roller.

[0047] Figure 34 This is a schematic diagram of the structure of the first turntable.

[0048] Reference numerals: 1. Housing; 201. Rubber belt; 202. Groove; 203. Electrostatic adsorption belt; 204. Conveyor belt; 205. Second roller; 206. First pulley; 207. First gear; 208. Motor; 209. First belt; 210. Third roller; 211. Second belt; 212. Second pulley; 213. Third pulley; 214. Third belt; 301. Chain; 302. Slot; 303. First shaft 304. Second gear; 305. First fixed cylinder; 306. Stirring rod; 307. Fourth pulley; 308. Fixed rod; 401. Brush; 402. Second fixed cylinder; 403. First sliding plate; 404. Side plate; 405. Third gear; 406. Second rotating shaft; 407. First connecting rod; 408. Second sliding plate; 409. First fixed plate; 410. First chute; 411. Second fixed plate; 412. First support plate; 413. 414. Fourth gear; 415. Third fixed plate; 416. Fifth gear; 417. Second slide groove; 418. First eccentric shaft; 419. Third rotating shaft; 501. Fifth pulley; 502. Fourth rotating shaft; 503. Slide rod; 504. Pressure plate; 505. Second connecting rod; 506. Disc; 507. Second support plate; 508. Third slide groove; 509. Spring; 510. First sleeve; 511. First connecting shaft; 512. Fourth slide groove; 513. Second eccentric shaft; 601. Position sensor; 602. Contact plate; 603. Fourth belt; 604. Fifth pulley; 605. Fifth rotating shaft; 606. First turntable; 607. Second turntable; 608. Fourth roller; 609. Second sleeve; 610. Second connecting shaft; 611. Locking hole; 612. Locking rod; 7. Release film; 8. First roller; 9. Support frame; 10. Base; 11. First plate; 12. Second plate. Detailed Implementation

[0049] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0050] like Figures 1 to 7 As shown, the easy-to-clean release film dust removal device of this embodiment is composed of a housing 1, a first adsorption mechanism, a second adsorption mechanism, a cleaning mechanism, a dust removal component, a flattening mechanism, a film winding mechanism, a release film 7, a first roller 8, a support frame 9, a base 10, a first plate 11, and a second plate 12 connected together.

[0051] A base 10 is provided inside the housing 1, and a support frame 9 is provided on the base 10. A first roller 8 for transporting the release film 7 is rotatably mounted on the support frame 9. A first adsorption mechanism for adsorbing dust on the upper surface of the release film 7 is provided on the support frame 9, and a second adsorption mechanism for adsorbing dust on the lower surface of the release film 7 is provided on the support frame 9. The first adsorption mechanism is located above the second adsorption mechanism. A cleaning mechanism and a dust removal component for cleaning dust are respectively provided on the first adsorption mechanism and the dust removal component. A flattening mechanism for flattening both sides of the release film 7 is provided on the first plate 11 of the base 10. The flattening mechanism is rotatably connected to the support frame 9 and is located above the first roller 8. The flattening mechanism is connected to the first adsorption mechanism. A film winding mechanism for winding the release film 7 is provided on the support frame 9. The film winding mechanism is located below the first roller 8 and is connected to the second adsorption mechanism. The structure of the first adsorption mechanism is the same as that of the second adsorption mechanism. The first adsorption mechanism and the second adsorption mechanism are symmetrical about the horizontal center line where the release film 7 is located.

[0052] like Figures 8 to 14 As shown, the first adsorption mechanism is composed of a rubber belt 201, a groove 202, an electrostatic adsorption belt 203, a conveyor belt 204, a second roller 205, a first pulley 206, a first gear 207, a motor 208, a first belt 209, a third roller 210, a second belt 211, a second pulley 212, a third pulley 213, and a third belt 214 connected together.

[0053] The first adsorption mechanism is as follows: a motor 208 is provided on the housing 1 to drive the third roller 210 to rotate, and a second roller 205 is rotatably mounted on the support frame 9. The center line of the second roller 205 is parallel to the center line of the third roller 210, and the second roller 205 is located above the third roller 210. The second roller 205 is connected to the third roller 210 via a conveyor belt 204. An electrostatic adsorption belt 203 for collecting dust is provided on the outside of the conveyor belt 204. A rubber belt 201 that contacts the release film 7 is provided on the outside of the electrostatic adsorption belt 203. Grooves 202 are uniformly machined on the rubber belt 201. A first gear 207 that drives the second adsorption mechanism is provided at one end of the third roller 210. The first gear 207 that drives the second adsorption mechanism is meshed with the gear of the first adsorption mechanism. A first pulley 206 at one end of the third roller 210 is connected to the flattening mechanism via a first belt 209. A second pulley 212 at the other end of the third roller 210 is connected to the cleaning mechanism via a second belt 211. A third pulley 213 at the other end of the third roller 210 is connected to the flattening mechanism via a third belt 214.

[0054] like Figures 15 to 18As shown, the cleaning mechanism is composed of a chain 301, a slot 302, a first rotating shaft 303, a second gear 304, a first fixed cylinder 305, a stirring rod 306, a fourth pulley 307, and a fixed rod 308.

[0055] The cleaning mechanism consists of: a first fixed cylinder 305 fixedly mounted on a support frame 9, with gel placed inside the first fixed cylinder 305; the open end of the first fixed cylinder 305 contacts a rubber belt 201; a first rotating shaft 303 rotatably mounted on the support frame 9; a second gear 304 is provided at one end of the first rotating shaft 303; the second gear 304 is connected to the dust removal component via a chain 301; slots 302 evenly arranged on the chain 301 engage with the second gear 304; a fourth pulley 307 is provided at the other end of the first rotating shaft 303; the fourth pulley 307 is connected to the second pulley 212 via a second belt 211; stirring rods 306 are evenly arranged circumferentially on the outer wall of the first rotating shaft 303, located inside the first fixed cylinder 305; and fixing rods 308 are evenly arranged on the inner wall of the first fixed cylinder 305, with the fixing rods 308 and stirring rods 306 arranged in a staggered manner.

[0056] like Figures 19 to 23 As shown, the dust removal assembly is composed of a brush 401, a second fixed cylinder 402, a first sliding plate 403, a side plate 404, a third gear 405, a second rotating shaft 406, a first connecting rod 407, a second sliding plate 408, a first fixed plate 409, a first sliding groove 410, a second fixed plate 411, a first support plate 412, a fourth gear 413, a third fixed plate 414, a fifth gear 415, a second sliding groove 416, a first eccentric shaft 417, and a third rotating shaft 418 connected together.

[0057] The dust removal assembly consists of: a second fixed cylinder 402 fixedly mounted on a support frame 9; a second rotating shaft 406 rotatably mounted on the support frame 9; a first support plate 412 and a third fixed plate 414 fixedly mounted inside the second fixed cylinder 402; the second rotating shaft 406 rotatably connected to the first support plate 412 and the third fixed plate 414 respectively; a third rotating shaft 418 rotatably mounted on the third fixed plate 414; a first fixed plate 409 at the top of the third fixed plate 414; a third gear 405 at one end of the second rotating shaft 406, which engages with slots 302 on the chain 301; a fifth gear 415 located inside the second fixed cylinder 402 on the second rotating shaft 406; a fourth gear 413 meshing with the fifth gear 415 on the third rotating shaft 418; and two ends of the third rotating shaft 418 respectively. There is a first eccentric shaft 417. Two second fixed plates 411 are fixedly installed inside the second fixed cylinder 402. Two second slide plates 408 are slidably connected on both sides of the two second fixed plates 411 in the vertical direction. The second slide groove 416 on each second slide plate 408 is slidably connected to the first eccentric shaft 417 in the horizontal direction. One end of each second slide plate 408 is rotatably connected to one end of the first connecting rod 407. The other end of each first connecting rod 407 is rotatably connected to the side plate 404. Each side plate 404 is slidably connected to the second rotating shaft 406. Each side plate 404 is fixedly connected to the first slide plate 403. Each first slide plate 403 is slidably connected to the first slide groove 410 on the first fixed plate 409. Each first slide plate 403 is evenly provided with a brush 401 for cleaning the dust in the groove 202 on the rubber belt 201.

[0058] like Figures 24 to 30 As shown, the flattening mechanism is composed of a fifth pulley 501, a fourth rotating shaft 502, a slide rod 503, a pressure plate 504, a second connecting rod 505, a disc 506, a second support plate 507, a third sliding groove 508, a spring 509, a first sleeve 510, a first connecting shaft 511, a fourth sliding groove 512, and a second eccentric shaft 513.

[0059] The flattening mechanism consists of two fourth rotating shafts 502 rotatably mounted on the support frame 9. One of the fourth rotating shafts 502 is equipped with a fifth pulley 501 that is connected to the first belt 209 for transmission. The other fourth rotating shaft 502 is connected to the third pulley 213 via a third belt 214. Each fourth rotating shaft 502 is equipped with a disc 506 that is fixedly mounted with a second eccentric shaft 513. A first sleeve 510 is provided on the first flat plate 11. A first connecting shaft 511 is slidably connected inside the first sleeve 510. A second eccentric shaft 513 is provided at the upper end of the first connecting shaft 511. The second support plate 507, the first connecting shaft 511 and the outer circumference of the first sleeve 510 are provided with springs 509. One end of the spring 509 is connected to the first flat plate 11 and the other end is connected to the bottom of the second support plate 507. The two third sliding grooves 508 on the second support plate 507 are respectively slidably connected to the sliding rods 503. The fourth sliding groove 512 on each sliding rod 503 is slidably connected to the second eccentric shaft 513. The two sliding rods 503 are connected by a second connecting rod 505. The two ends of the second connecting rod 505 are respectively provided with pressure plates 504 for flattening the two sides of the release film 7.

[0060] like Figures 31 to 34 As shown, the film winding mechanism is composed of a position sensor 601, a contact plate 602, a fourth belt 603, a sixth pulley 604, a fifth rotating shaft 605, a first turntable 606, a second turntable 607, a fourth roller 608, a second sleeve 609, a second connecting shaft 610, a locking hole 611, and a locking rod 612.

[0061] The film winding mechanism is as follows: a fifth rotating shaft 605 is provided on the support frame 9, and a sixth pulley 604 is provided at both ends of the fifth rotating shaft 605. Each sixth pulley 604 is connected to the second adsorption mechanism through a fourth belt 603. A first turntable 606 is provided at both ends of the fifth rotating shaft 605. Each first turntable 606 is uniformly provided with a locking rod 612 in the circumferential direction. A fourth roller 608 for winding the release film 7 is provided on the outer circumference of the fifth rotating shaft 605. A contact component is provided on the second plate 12 to contact the release film 7 wound on the outer circumference of the fourth roller 608. A second turntable 607 is provided at both ends of the fourth roller 608. Each second turntable 607 is uniformly machined with locking holes 611 in the circumferential direction to engage with the locking rod 612.

[0062] The contact component is as follows: a second sleeve 609 is provided on the second plate 12, a second connecting shaft 610 is slidably connected inside the second sleeve 609, a contact plate 602 is provided on the top of the second connecting shaft 610, the contact plate 602 contacts the release film 7 wrapped around the outer circumference of the fourth roller 608, and a position sensor 601 that contacts the contact plate 602 is provided on the first plate 11, and the position sensor 601 is electrically connected to the motor 208.

[0063] The working principle of this embodiment is as follows: (1) Dust removal of the release film: The release film 7 passes between the first adsorption mechanism and the second adsorption mechanism. The motor 208 drives the third roller 210 to rotate. The third roller 210 drives the second roller 205 to rotate through the conveyor belt 204. The conveyor belt 204 drives the rubber belt 201 and the electrostatic adsorption belt 203 to drive the transmission. The third roller 210 drives the first gear 207 to rotate. The first gear 207 drives the second adsorption mechanism to move. Since the first adsorption mechanism and the second adsorption mechanism have the same structure, the principle of the second adsorption mechanism is the same as above. During the transportation process, the dust on the release film 7 will accumulate in the groove 202 between the rubber belt 201 and the electrostatic adsorption belt 203.

[0064] During the transmission process of the rubber belt 201 and the electrostatic adsorption belt 203, the gel in the first fixed cylinder 305 cleans the dust in the groove 202. At the same time, during the rotation of the third roller 210, the second pulley 212 on the third roller 210 drives the fourth pulley 307 to rotate through the second belt 211. The fourth pulley 307 drives the first rotating shaft 303 to rotate, and the first rotating shaft 303 drives the stirring rod 306 to rotate. The stirring rod 306 and the fixed rod 308 can knead the gel, and the gel can better clean the dust.

[0065] The second gear 304 on the first rotating shaft 303 drives the chain 301 to rotate, the chain 301 drives the third gear 405 to rotate, the third gear 405 drives the second rotating shaft 406 to rotate, the second rotating shaft 406 drives the fifth gear 415 to rotate, the fifth gear 415 drives the fourth gear 413 to rotate, the fourth gear 413 drives the third rotating shaft 418 to rotate, the third rotating shaft 418 drives the first eccentric shafts 417 at both ends to rotate eccentrically, each first eccentric shaft 417 slides horizontally in the second groove 416 of the second slide plate 408, each second slide plate 408 slides vertically between the two second fixed plates 411, each second slide plate 408 drives the side plate 404 to slide horizontally on the second rotating shaft 406 through the first connecting rod 407, each side plate 404 drives the first slide plate 403 to slide horizontally in the first groove 410 of the first fixed plate 409, the brush 401 on the first slide plate 403 can better clean the dust in the groove 202 between the rubber belt 201 and the electrostatic adsorption belt 203 during the sliding process.

[0066] Flattening the release film: The first pulley 206 drives one of the fifth pulleys 501 to rotate via the first belt 209, and the third pulley 213 drives the other fifth pulley 501 to rotate via the third belt 214. The two fifth pulleys 501 drive the two fourth shafts 502 to rotate respectively. Each fourth shaft 502 drives the disc 506 to rotate. Each disc 506 drives the second eccentric shaft 513 to rotate eccentrically. Each second eccentric shaft 513 slides vertically in the fourth groove 512 of the slide rod 503. Each slide rod 503 slides horizontally in the third groove 508 of the second support plate 507. The two slide rods 503 drive the second connecting rod 505 to move horizontally. The two pressure plates 504 on the second connecting rod 505 flatten the two sides of the moving release film 7 to prevent the release film 7 from curling up during the transmission process.

[0067] Release film winding: During operation, the second adsorption mechanism drives the sixth pulley 604 to rotate via the fourth belt 603. The sixth pulley 604 drives the fifth rotating shaft 605 to rotate, and the fifth rotating shaft 605 drives the first turntable 606 to rotate. The locking rod 612 on the first turntable 606 engages with the locking hole 611 on the second turntable 607, causing the second turntable 607 to rotate. The second turntable 607 drives the fourth roller 608 to rotate, and the release film 7 is wound around the fourth roller 608. When the release film 7 wound around the fourth roller 608 comes into contact with the contact plate 602, the contact plate 602 comes into contact with the position sensor 601. The position sensor 601 detects that the contact plate 602 has reached the predetermined position and converts the received information into an electrical signal, which is sent to the controller. The controller controls the motor 208 to shut down, and the entire device stops working to prevent the fourth roller 608 from overwinding and causing an accident.

[0068] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.

Claims

1. A release membrane dust collector that is easy to clean, characterized in that: The housing contains a base, on which a support frame is mounted. A first roller for transporting the release film is rotatably mounted on the support frame. The support frame is also equipped with a first adsorption mechanism for adsorbing dust from the upper surface of the release film and a second adsorption mechanism for adsorbing dust from the lower surface of the release film. The first adsorption mechanism is located above the second adsorption mechanism. The first and second adsorption mechanisms are respectively equipped with a cleaning mechanism and a dust removal component for cleaning dust. The cleaning mechanism is connected to the dust removal component. A flattening mechanism for flattening both sides of the release film is mounted on the first flat plate of the base. The flattening mechanism is rotatably connected to the support frame and is located above the first roller. The flattening mechanism is connected to the first adsorption mechanism. A film winding mechanism for winding the release film is mounted on the support frame. The film winding mechanism is located below the first roller and is connected to the second adsorption mechanism. The dust removal assembly comprises: a second fixed cylinder fixedly mounted on a support frame; a second rotating shaft rotatably mounted on the support frame; a first support plate and a third fixed plate fixedly mounted inside the second fixed cylinder; the second rotating shaft rotatably connected to the first support plate and the third fixed plate respectively; a third rotating shaft rotatably mounted on the third fixed plate; a first fixed plate at the top of the third fixed plate; a third gear at one end of the second rotating shaft; the third gear engaging with slots on the chain; a fifth gear located inside the second fixed cylinder on the second rotating shaft; a fourth gear meshing with the fifth gear on the third rotating shaft; and two other gears at both ends of the third rotating shaft. The first eccentric shaft and two second fixed plates are fixedly installed inside the second fixed cylinder. The two second fixed plates are slidably connected to the two sides along the vertical direction. The second slide groove on each second slide is slidably connected to the first eccentric shaft along the horizontal direction. One end of each second slide is rotatably connected to one end of the first connecting rod. The other end of each first connecting rod is rotatably connected to the side plate. Each side plate is slidably connected to the second rotating shaft. Each side plate is fixedly connected to the first slide. Each first slide is slidably connected to the first slide groove on the first fixed plate. Each first slide is evenly provided with brushes to clean the dust in the grooves of the rubber belt. A second roller is rotatably mounted on the support frame. The second roller is connected to the third roller via a conveyor belt. An electrostatic adsorption belt for collecting dust is provided on the outside of the conveyor belt. A rubber belt that contacts the release film is provided on the outside of the electrostatic adsorption belt. Grooves are uniformly machined on the rubber belt. The cleaning mechanism is as follows: a first fixed cylinder is fixedly installed on the support frame, and gel is placed inside the first fixed cylinder; a stirring rod is installed inside the first fixed cylinder.

2. The release membrane dust removal device for easy cleaning according to claim 1, characterized in that, The structure of the first adsorption mechanism is the same as that of the second adsorption mechanism. The first adsorption mechanism and the second adsorption mechanism are symmetrical about the horizontal center line where the release film is located. The first adsorption mechanism is as follows: a motor that drives the third roller to rotate is provided on the housing; a first gear that drives the second adsorption mechanism is provided at one end of the third roller; a first pulley at one end of the third roller is connected to the flattening mechanism through a first belt; a second pulley at the other end of the third roller is connected to the cleaning mechanism through a second belt; and a third pulley at the other end of the third roller is connected to the flattening mechanism through a third belt.

3. The release membrane dust removal device for easy cleaning according to claim 2, characterized in that: The centerline of the second roller is parallel to the centerline of the third roller, and the second roller is located above the third roller.

4. The release membrane dust removal device for easy cleaning according to claim 2, characterized in that, The cleaning mechanism is as follows: a first rotating shaft is rotatably mounted on a support frame, a second gear is provided at one end of the first rotating shaft, the second gear is connected to the dust removal component through a chain, and the chain has slots that engage with the second gear. A fourth pulley is provided at the other end of the first rotating shaft, and the fourth pulley is connected to the second pulley through a second belt. Stirring rods located inside a first fixed cylinder are evenly arranged in the circumferential direction on the outer side wall of the first rotating shaft, and fixing rods are evenly arranged on the inner side wall of the first fixed cylinder. The fixing rods and stirring rods are staggered.

5. The release membrane dust removal device for easy cleaning according to claim 2, characterized in that, The flattening mechanism is as follows: two fourth shafts are rotatably mounted on the support frame. One of the fourth shafts is equipped with a fifth pulley that is connected to the first belt drive. The other fourth shaft is connected to the third pulley via a third belt drive. Each fourth shaft is equipped with a disc that is fixedly mounted on a second eccentric shaft. A first sleeve is provided on the first plate. A first connecting shaft is slidably connected inside the first sleeve. A second support plate is provided at the upper end of the first connecting shaft. A spring is provided on the outer circumference of the first connecting shaft and the first sleeve. One end of the spring is connected to the first plate and the other end is connected to the bottom of the second support plate. Sliding rods are slidably connected in two third sliding grooves on the second support plate. The fourth sliding groove on each sliding rod is slidably connected to the second eccentric shaft. The two sliding rods are connected by a second connecting rod. Pressure plates for flattening both sides of the release film are provided at both ends of the second connecting rod.

6. The release membrane dust removal device for easy cleaning according to claim 1, characterized in that, The film winding mechanism is as follows: a fifth rotating shaft is provided on the support frame, and a sixth pulley is provided at both ends of the fifth rotating shaft. Each sixth pulley is connected to the second adsorption mechanism through a fourth belt. A first turntable is provided at both ends of the fifth rotating shaft. Each first turntable has a locking rod evenly arranged in the circumferential direction. A fourth roller for winding the release film is provided on the outer circumference of the fifth rotating shaft. An abutment component is provided on the second plate to contact the release film wound on the outer circumference of the fourth roller. A second turntable is provided at both ends of the fourth roller. Each second turntable has locking holes evenly machined in the circumferential direction to engage with the locking rod.

7. The release membrane dust removal device for easy cleaning according to claim 6, characterized in that, The aforementioned contact component comprises: a second sleeve on a second plate, a second connecting shaft slidably connected inside the second sleeve, a contact plate on the top of the second connecting shaft, the contact plate contacting the release film wound around the outer circumference of the fourth roller, and a position sensor on a first plate that contacts the contact plate, the position sensor being electrically connected to a motor.

Citation Information

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