Embossing machine with high automation degree

By using an automated system driven by electric push rods, hydraulic cylinders and servo motors in the metal embossing machine, the problems of low safety and low efficiency caused by manual insertion in the prior art are solved, and the automatic embossment of metal pipes is realized Operation improves production efficiency and quality stability.

CN222360796UActive Publication Date: 2025-01-17JIANGSU GUOXIN METAL PROD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421041333.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-17
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing metal embossing machines require manual pulling and inserting metal pipes during the production process, resulting in low safety, low production efficiency and processing quality, and long-term operation leads to high physical consumption.

Method used

An embossing machine with a high degree of automation is designed, using electric push rods and hydraulic cylinder drive pressure plates to emboss the metal pipes, and the screws are driven to rotate through the servo motor to realize automatic insertion and unplugging of the metal pipes and reduce manual intervention.

Benefits of technology

Automatic plugging and unplugging of metal pipes has been achieved, which reduces the rate of work-related accidents, improves production efficiency and processing quality, and reduces quality fluctuations caused by human factors.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222360796U_ABST
    Figure CN222360796U_ABST
Patent Text Reader

Abstract

The utility model discloses an embossing machine with high automation degree, which comprises an operating platform, a support frame, an electric push rod and a feeding frame are arranged on the upper side of the operating platform, the feeding frame is positioned between the support frame and the electric push rod, the rear end of the feeding frame is hinged with the operating platform, an embossing device is arranged on the operating platform right below the support frame, and the operating platform is hinged with the electric push rod. The embossing equipment comprises a base and a pressing plate, a sliding groove is formed in the upper side of the base, a guide rod is fixedly connected to the position, located on the outer side of the sliding groove, of the base, the pressing plate is slidably connected with the guide rod, a hydraulic cylinder is fixedly connected to the lower side of the supporting frame, the output end of the hydraulic cylinder is fixedly connected with the pressing plate, and a mounting base is fixedly connected to the rear end in the sliding groove. A supporting pipe is fixedly connected to the mounting base, a discharging ring is slidably connected to the supporting pipe, and a connecting rod is fixedly connected to the lower side of the discharging ring. By means of the structure, the problems that feeding and discharging safety is low, and production efficiency and machining quality are low when metal pipes are manually pulled and inserted are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of embossing machines, in particular to an embossing machine with a high degree of automation. Background Art

[0002] Metal embossing machine is a kind of equipment used to press different patterns and designs on metal materials. It is usually used for decorative processing of materials such as color steel, aluminum, galvanized sheet, etc.

[0003] In the production of metal tubes, due to aesthetics and usage requirements, equipment with different patterns and textures needs to be pressed on the metal tubes. However, in the existing metal tube embossing production process, the metal tubes need to be manually pulled in and out for loading and unloading, and long-term operation consumes human energy very quickly, causing great damage to the palm epidermis, low safety, and low production efficiency and processing quality. Therefore, a highly automated embossing machine is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an embossing machine with a high degree of automation, which solves the problems of low safety, low production efficiency and low processing quality in manually pulling out and inserting metal pipes for loading and unloading.

[0005] The utility model also provides an embossing machine with a high degree of automation as mentioned above, comprising: an operating table, a support frame, an electric push rod and a loading rack are provided on the upper side of the operating table, the loading rack is located between the support frame and the electric push rod, the rear end of the loading rack is hinged to the operating table, an embossing device is provided on the operating table directly below the support frame, the embossing device comprises a base and a pressing plate, a slide groove is provided on the upper side of the base, a guide rod is fixedly connected to the base located outside the slide groove, the pressing plate is slidably connected to the guide rod, a hydraulic cylinder is fixedly connected to the lower side of the support frame, the output end of the hydraulic cylinder is fixedly connected to the pressing plate, the rear end in the slide groove is fixedly connected to a mounting seat, a support tube is fixedly connected to the mounting seat, a blanking ring is slidably connected to the support tube, and a connecting rod is fixedly connected to the lower side of the blanking ring.

[0006] According to the embossing machine with a high degree of automation, a fixed plate is fixedly connected to the lower side of the base below the slide groove, a screw is rotatably connected between the fixed plates, a servo motor is fixedly connected to the lower side of the base on one side of the fixed plate, the output end of the servo motor is fixedly connected to the screw, a movable plate is threadedly connected to the screw, and the connecting rod passes through the base and is fixedly connected to the movable plate.

[0007] According to the embossing machine with a high degree of automation, a groove is provided on the upper side of the loading rack, and a reinforcing rod is fixedly connected to the middle position.

[0008] According to the embossing machine with a high degree of automation, a collection box is fixedly connected to the rear side of the operating table located behind the loading rack.

[0009] According to the embossing machine with a high degree of automation, legs are fixedly connected to the lower side of the operating table.

[0010] According to the embossing machine with a high degree of automation, four connecting rods are fixedly connected to the movable plate.

[0011] The utility model has the following beneficial effects:

[0012] 1. In the utility model, an electric push rod is arranged on the operating table, which drives the push plate to push the metal tube into the slide groove on the base, and then the hydraulic cylinder drives the pressure plate to emboss it, and finally the servo motor drives the screw to rotate, so that the moving plate drives the unloading ring to move outward, thereby pushing the metal tube onto the loading rack, and then the loading rack is turned over, so as to realize automatic insertion and extraction of the tube without manual insertion and extraction, reduce the rate of work-related accidents, and reduce the quality fluctuation caused by human factors.

[0013] 2. In the utility model, four grooves are provided on the loading rack, four slide grooves are provided on the base, and the slide grooves correspond to the metal tubes on the grooves one by one, so that four metal tubes can be embossed at the same time, thereby improving work efficiency.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 This is a structural diagram of an embossing machine with a high degree of automation in the utility model;

[0017] Figure 2 This is a structural diagram of an embossing device of an embossing machine with a high degree of automation according to the utility model;

[0018] Figure 3 for Figure 2 A magnified view of the structure at center A;

[0019] Figure 4 This is a cross-sectional view of the base of an embossing machine with a high degree of automation according to the utility model;

[0020] Figure 5 The utility model is a structural diagram of a loading rack of an embossing machine with a high degree of automation.

[0021] Legend:

[0022] 1. Operating table; 2. Support frame; 3. Embossing equipment; 31. Base; 32. Pressing plate; 33. Slide; 34. Hydraulic cylinder; 35. Guide rod; 4. Electric push rod; 41. Push plate; 5. Loading rack; 51. Reinforcement rod; 52. Groove; 6. Mounting seat; 61. Support tube; 7. Screw; 8. Unloading ring; 81. Connecting rod; 9. Servo motor; 10. Fixed plate; 11. Moving plate; 12. Collection box; 13. Legs. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0024] Reference Figure 1-5 The utility model embodiment is an embossing machine with a high degree of automation, which includes an operating table 1, a leg 13 is fixedly connected to the lower side of the operating table 1, there are four legs 13, and they are evenly distributed, a support frame 2, an electric push rod 4 and a loading rack 5 are arranged on the upper side of the operating table 1, the support frame 2 and the electric push rod 4 are fixedly connected to the operating table 1, a push plate 41 is fixedly connected to the output end of the electric push rod 4, the loading rack 5 is located between the support frame 2 and the electric push rod 4, the rear end of the loading rack 5 is hinged to the operating table 1, a groove 52 is arranged on the upper side of the loading rack 5, and a reinforcing rod 51 is fixedly connected to the middle position, and a collection box 12 is fixedly connected to the rear side of the operating table 1 behind the loading rack 5;

[0025] An embossing device 3 is provided on the operating table 1 located directly below the support frame 2. The embossing device 3 includes a base 31 and a pressing plate 32. A slide groove 33 is provided on the upper side of the base 31. There are four slide grooves 33, which correspond to the grooves 52 on the loading frame 5 one by one. A guide rod 35 is fixedly connected to the base 31 located outside the slide groove 33. The pressing plate 32 is slidably connected to the guide rod 35. A hydraulic cylinder 34 is fixedly connected to the lower side of the support frame 2. The output end of the hydraulic cylinder 34 is fixedly connected to the pressing plate 32. A mounting seat 6 is fixedly connected to the rear end of the slide groove 33. A support tube 61 is fixedly connected to the mounting seat 6. A blanking ring 8 is slidably connected to the support tube 61. A connecting rod 81 is fixedly connected to the lower side of the blanking ring 8.

[0026] A fixed plate 10 is fixedly connected to the lower side of the base 31 located below the slide slot 33, and a screw rod 7 is rotatably connected between the fixed plates 10. A servo motor 9 is fixedly connected to the lower side of the base 31 located on one side of the fixed plate 10, and the output end of the servo motor 9 is fixedly connected to the screw rod 7. A movable plate 11 is threadedly connected to the screw rod 7. A connecting rod 81 passes through the base 31 and is fixedly connected to the movable plate 11. Four connecting rods 81 are fixedly connected to the movable plate 11.

[0027] Working principle: When in use, first place the metal tube to be embossed in the groove 52 on the loading rack 5, and then start the electric push rod 4, which drives the push plate 41 to push the metal tube into the slide groove 33 on the base 31, and then start the hydraulic cylinder 34, which drives the pressure plate 32 to move downward to emboss the metal tube. After the hydraulic cylinder 34 drives the pressure plate 32 to move upward, the servo motor 9 is started at the same time, which drives the screw 7 to rotate, so that the moving plate 11 drives the unloading ring 8 to move outward, thereby pushing the metal tube onto the loading rack 5. Finally, the operator flips the loading rack 5 to make the metal tube fall into the collection box 12. The operation is simple. Just place the metal tube on the loading rack 5. After the equipment completes embossing, flip the loading rack 5 to realize automatic insertion and removal of the tube. There is no need for manual insertion and removal, which reduces the rate of work-related accidents and reduces quality fluctuations caused by human factors.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A highly automated embossing machine, characterized in that: include: An operating table (1), wherein a support frame (2), an electric push rod (4) and a loading rack (5) are arranged on the upper side of the operating table (1), wherein the loading rack (5) is located between the support frame (2) and the electric push rod (4), wherein the rear end of the loading rack (5) is hingedly connected to the operating table (1), and an embossing device (3) is arranged on the operating table (1) directly below the support frame (2), wherein the embossing device (3) comprises a base (31) and a pressing plate (32), wherein a slide groove (33) is arranged on the upper side of the base (31), and a A guide rod (35) is fixedly connected to the base (31), the pressure plate (32) is slidably connected to the guide rod (35), a hydraulic cylinder (34) is fixedly connected to the lower side of the support frame (2), the output end of the hydraulic cylinder (34) is fixedly connected to the pressure plate (32), a mounting seat (6) is fixedly connected to the rear end of the slide groove (33), a support tube (61) is fixedly connected to the mounting seat (6), a feed ring (8) is slidably connected to the support tube (61), and a connecting rod (81) is fixedly connected to the lower side of the feed ring (8).

2. The embossing machine with a high degree of automation according to claim 1, characterized in that: A fixed plate (10) is fixedly connected to the lower side of the base (31) below the slide groove (33), a screw rod (7) is rotatably connected between the fixed plates (10), a servo motor (9) is fixedly connected to the lower side of the base (31) on one side of the fixed plate (10), an output end of the servo motor (9) is fixedly connected to the screw rod (7), a movable plate (11) is threadedly connected to the screw rod (7), and the connecting rod (81) passes through the base (31) and is fixedly connected to the movable plate (11).

3. The embossing machine with a high degree of automation according to claim 2, characterized in that: A groove (52) is provided on the upper side of the loading rack (5), and a reinforcing rod (51) is fixedly connected at the middle position.

4. The embossing machine with a high degree of automation according to claim 3, characterized in that: A collection box (12) is fixedly connected to the rear side of the operating table (1) located behind the loading rack (5).

5. The embossing machine with a high degree of automation according to claim 4, characterized in that: A support leg (13) is fixedly connected to the lower side of the operating table (1).

6. The embossing machine with a high degree of automation according to claim 5, characterized in that: Four connecting rods (81) are fixedly connected to the movable plate (11).