Material suction device

By designing a suction device that includes a suction mechanism, a lifting mechanism and a bag-beating mechanism, the problem of material loss caused by material residue on the inner wall of the ton bag is solved, achieving more efficient material suction and reducing losses.

CN222361658UActive Publication Date: 2025-01-17ONGOAL MATERIAL AUTOMATION EQUIP
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Patent Information

Application Number
CN202323602863.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-17
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

There is a lot of material remaining on the inner wall of a ton bag, resulting in the loss of a large amount of material.

Method used

A suction device is designed, including a suction mechanism, a lifting mechanism, a mounting frame and a bag-beating mechanism. Through the cooperation of the lifting component and the swing arm component, the continuous shaking of the ton bag is achieved, so that the material adsorbed on the inner wall of the ton bag is shaken to the bottom, making it easier for the suction mechanism to absorb it.

Benefits of technology

It effectively reduces the material residue inside the ton bag, reduces material loss, and improves the automation of the loading process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a material suction device which comprises a material suction mechanism, a lifting mechanism, a mounting frame and a bag beating mechanism, and the material suction mechanism comprises a suction gun assembly and a lifting assembly which are connected; the lifting mechanism comprises a plurality of lifting assemblies which are sequentially arranged in the circumferential direction of the material suction mechanism, and the lifting assemblies are used for being connected with ton bags; the material suction mechanism and the lifting mechanism are arranged on the mounting frame, and the middle of the mounting frame is provided with a containing space used for containing ton bags. The bag beating mechanism comprises swing arm assemblies and a vibration assembly, the multiple swing arm assemblies are sequentially arranged in the circumferential direction of the mounting frame, the free ends of the swing arm assemblies face the containing space, and the vibration assembly is arranged at the free ends. According to the material suction device, the vibration assembly is moved to be attached to the ton bag through the swing arm assembly, the ton bag is driven by the vibration assembly to continuously shake, and therefore materials adsorbed to the inner wall of the ton bag are shaken off to the bottom of the ton bag, the material suction mechanism conveniently sucks the materials, and the material loss situation during feeding through the ton bag and the material suction mechanism can be effectively reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of material suction, and in particular to a suction device. Background Art

[0002] In the production process of powdery or granular materials, if the materials are stored in ton bags, it is necessary to suck the materials in the ton bags through a suction gun, and the suction gun is connected to the negative pressure pipe to realize the feeding through the negative pressure pipe.

[0003] During the loading process, since the material is easily adsorbed on the inner wall of the ton bag, if the material on the inner wall of the ton bag cannot be removed, a large amount of material will be discarded along with the waste ton bag, resulting in a large amount of material loss.

[0004] Although the prior art provides a connecting rod mechanism for beating the ton bags, the driving stroke of the connecting rod mechanism is long and the number of beatings on the ton bags per unit time is small, so the ton bags cannot be continuously shaken, which is not conducive to shaking off the materials adsorbed on the inner wall of the ton bags and has little effect on reducing material losses. Utility Model Content

[0005] The present application provides a material suction device to solve the technical problem that a large amount of material residues on the inner wall of a ton bag easily cause a large amount of material loss.

[0006] The present application provides a suction device, comprising:

[0007] A suction mechanism, the suction mechanism comprising a connected suction gun assembly and a lifting assembly;

[0008] A lifting mechanism, the lifting mechanism comprises a plurality of lifting components sequentially arranged along the circumference of the suction mechanism, and the lifting components are used to connect with the ton bag;

[0009] A mounting frame, a material suction mechanism and a lifting mechanism are arranged on the mounting frame, and a receiving space for receiving a ton bag is provided in the middle of the mounting frame;

[0010] The bag-beating mechanism includes a swing arm assembly and a vibration assembly. Multiple swing arm assemblies are arranged in sequence along the circumference of the mounting frame. The free end of the swing arm assembly is arranged toward the accommodating space, and a vibration assembly is provided on the free end.

[0011] Optionally, the swing arm assembly includes a driving member and a swing arm member, and the swing arm member is hingedly arranged on the mounting frame; the swing arm member includes a first swing arm and a second swing arm connected at an angle, the first swing arm is connected to the driving member, and the second swing arm is connected to the vibration assembly.

[0012] Optionally, the suction device further includes a bag breaking mechanism, which is connected to the bottom of the suction mechanism and has a channel for extending the suction gun assembly; the bag breaking mechanism includes a bag breaking assembly and a dust removal assembly arranged in sequence from bottom to top.

[0013] Optionally, the bag breaking assembly includes a bag breaking knife with a sharp portion, and a dust suction chamber is formed between the bag breaking knife and the outer wall of the suction gun assembly, and the dust suction chamber is connected to the dust removal assembly.

[0014] Optionally, the dust removal assembly includes a dust removal hood arranged around the outer circumference of the suction gun assembly, the dust removal hood is connected to the dust suction chamber, and the dust removal hood is provided with a connecting portion for connecting to a fan.

[0015] Optionally, the suction gun assembly includes a material suction pipe and an air supply pipe, the material suction pipe is coaxially arranged inside the air supply pipe, and the material suction pipe is provided with an air supply hole for communicating with the air supply pipe.

[0016] Optionally, the suction pipe has a trumpet-shaped suction port, and a side wall of the suction port has a hollow structure.

[0017] Optionally, the lifting assembly includes a mounting plate and a plurality of screw modules, the suction gun assembly is arranged on the mounting plate, the plurality of screw modules are evenly distributed along the circumference of the suction gun assembly, and the mounting plate is connected to a slide table of the plurality of screw modules.

[0018] Optionally, the material suction device further includes a weighing mechanism and a controller, and the weighing mechanism, the material suction mechanism, the lifting mechanism and the bag patting mechanism are all connected to the controller.

[0019] Optionally, the lifting mechanism further includes a plurality of automatic unhooking components, the lifting components are connected to the automatic unhooking components, and the automatic unhooking components include hooks for hanging ton bags.

[0020] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art:

[0021] The suction device provided in the embodiment of the present application realizes automatic suction by extending the suction mechanism into the interior of the ton bag, lifts the ton bag or swings the ton bag through the lifting component, so that the suction gun component can absorb the material in the ton bag, and moves the vibration component to fit the outer surface of the ton bag through the swing arm component. The vibration of the vibration component drives the ton bag to shake continuously, so that the material adsorbed on the inner wall of the ton bag is shaken to the bottom of the ton bag, which is convenient for the suction mechanism to absorb the material and reduce the material residue inside the ton bag, which can effectively reduce the material loss when loading through the ton bag and the suction mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0024] One or more embodiments are exemplarily described by pictures in the corresponding drawings, and these exemplified descriptions do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and unless otherwise stated, the figures in the drawings do not constitute proportional limitations.

[0025] Figure 1 A schematic diagram of the structure of a suction device provided in an embodiment of the present application;

[0026] Figure 2 A schematic diagram of a partial structure of a suction device provided in an embodiment of the present application;

[0027] Figure 3 A schematic diagram of the structure of a bag-patting mechanism provided in an embodiment of the present application;

[0028] Figure 4 A cross-sectional view along the axis of the suction gun assembly provided in an embodiment of the present application;

[0029] Figure 5 Provided in the embodiments of this application Figure 4 Partial section view Figure 1 ;

[0030] Figure 6 Provided in the embodiments of this application Figure 1 A partial view of

[0031] Figure 7 Provided in the embodiments of this application Figure 4 Partial section view Figure 2 ;

[0032] Figure 8 A schematic diagram of the use of the suction device provided in an embodiment of the present application.

[0033] Description of reference numerals:

[0034] 1. Suction mechanism; 11. Suction gun assembly; 111. Suction pipe; 1111. Air supply hole; 1112. Suction port; 112. Air supply pipe; 1121. Communication hole; 12. Lifting assembly; 121. Mounting plate; 122. Screw rod module; 123. Fixing frame;

[0035] 2. Lifting mechanism; 21. Lifting assembly; 22. Automatic unhooking assembly;

[0036] 3. Mounting frame;

[0037] 4. Bag-beating mechanism; 41. Swing arm assembly; 411. Driving member; 412. First swing arm; 413. Second swing arm; 42. Vibration assembly; 421. High-frequency vibrator; 422. Vibration plate;

[0038] 5. bag breaking mechanism; 51. bag breaking assembly; 511. bag breaking knife; 512. clamp; 52. dust removal assembly; 521. dust removal cover; 522. connection part;

[0039] 6. Weighing mechanism;

[0040] 7. Ton bag. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0042] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0043] For ease of description, spatial relative terms may be used herein to describe the relative positional relationship or movement of one element or feature relative to another element or feature as shown in the figure, such as "inside", "outside", "inner side", "outer side", "below", "below", "above", "above", "front", "back", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure undergoes a position flip or a posture change or a motion state change, then these directional indications also change accordingly, for example: an element described as "below other elements or features" or "below other elements or features" will subsequently be oriented as "above other elements or features" or "above other elements or features". Therefore, the example term "below..." may include both upper and lower orientations. The device may be otherwise oriented (rotated 90 degrees or in other directions) and the spatial relative descriptors used herein are interpreted accordingly.

[0044] In order to solve the technical problem in the prior art that a lot of material remains on the inner wall of the ton bag 7, which easily causes a large amount of material loss, the present application provides a suction device, which can realize continuous shaking of the inner wall of the ton bag 7 through the vibration component 42 arranged on the bag-beating mechanism 4, and can shake the material adsorbed on the inner wall of the ton bag 7 to the bottom of the ton bag 7, so as to facilitate the suction mechanism 1 to suck the material, and can effectively reduce the material loss when loading through the ton bag 7 and the suction mechanism 1.

[0045] See also Figures 1 to 8 The embodiment of the present application provides a material suction device, including a material suction mechanism 1, a lifting mechanism 2, a mounting frame 3 and a bag-beating mechanism 4. The material suction mechanism 1 includes a connected suction gun assembly 11 and a lifting assembly 12. The height position of the suction gun assembly 11 can be adjusted by the lifting assembly 12, so that the suction gun assembly 11 can move inside the ton bag 7, so that the suction gun assembly 11 can effectively suck the material as the height position of the material changes; the lifting mechanism 2 includes a plurality of lifting assemblies 21 arranged in sequence along the circumference of the material suction mechanism 1, and the lifting assembly 21 is used to connect with the ton bag 7, and a plurality of connection points can be formed in the circumference of the ton bag 7 for adjusting the height position of the ton bag 7; the material suction mechanism 1 and the lifting mechanism 2 are arranged on the mounting frame 3, and the middle part of the mounting frame 3 has a storage space for accommodating the ton bag 7, which is convenient for lifting The lifting mechanism 2 lifts the edge or four sides of the ton bag 7 to facilitate the suction mechanism 1 to extend into the middle of the ton bag 7 to suck the material; the bag-beating mechanism 4 includes a swing arm assembly 41 and a vibration assembly 42, and multiple swing arm assemblies 41 are arranged in sequence along the circumference of the mounting frame 3. The free end of the swing arm assembly 41 is arranged toward the accommodating space, and the free end is provided with a vibration assembly 42. When the ton bag 7 needs to be beaten, it is only necessary to move the vibration assembly 42 to fit the outer surface of the ton bag 7 through the swing arm assembly 41, and the vibration of the vibration assembly 42 drives the ton bag 7 to shake continuously, so that the material adsorbed on the inner wall of the ton bag 7 is shaken off to the bottom of the ton bag 7, which is convenient for the suction mechanism 1 to absorb the material and reduce the material residue inside the ton bag 7. The material loss during feeding through the ton bag 7 and the suction mechanism 1 can be effectively reduced.

[0046] It should be noted that the number of lifting components 21 is two or more, and the lifting positions of each lifting component 21 can be the same or different. When the lifting positions of each lifting component 21 are different, the ton bag 7 is tilted, and the ton bag 7 is repeatedly tilted through multiple lifting components 21. Even if the ton bag 7 swings, the position of the material inside the ton bag 7 can be adjusted to avoid the situation of material bridging inside the ton bag 7. The material can be gathered to the middle of the ton bag 7, which is convenient for the suction mechanism 1 to suck it.

[0047] In a preferred embodiment of the present application, four lifting assemblies 21 are arranged at the four corners or four sides of the mounting frame 3 , and the four corners of the ton bag 7 are lifted by the four lifting assemblies 21 .

[0048] In some embodiments of the present application, in order to make the vibration component 42 fit on the outer surface of the ton bag 7, the ton bag 7 can produce continuous shaking, see Figure 2 and Figure 3 The vibration assembly 42 includes a high-frequency vibrator 421 and a vibration plate 422. When the high-frequency vibrator 421 is turned on, it can drive the vibration plate 422 to continuously vibrate at a high frequency. The vibration plate 422 is attached to the outer surface of the ton bag 7, and can drive the ton bag 7 to continuously vibrate at a high frequency, so that the materials on the inner wall of the ton bag 7 are shaken off. In order to enhance the adhesion effect between the vibration plate 422 and the outer surface of the ton bag 7, the vibration plate 422 is preferably an arc plate or a C-shaped plate, which can increase the contact area between the vibration plate 422 and the ton bag 7.

[0049] In order to adjust the position of the vibration assembly 42 relative to the big bag 7 through the swing arm assembly 41, in some embodiments of the present application, refer to Figure 2 and Figure 3 The swing arm assembly 41 includes a driving member 411 and a swing arm member, and the swing arm member is hinged on the mounting frame 3; the swing arm member includes a first swing arm 412 and a second swing arm 413 connected at an angle, the first swing arm 412 is connected to the driving member 411, and the second swing arm 413 is connected to the vibration assembly 42. When the driving member 411 drives the first swing arm 412 to move, the second swing arm 413 drives the vibration assembly 42 to move closer to or away from the ton bag 7.

[0050] In some embodiments of this application, please refer to Figure 3 The first swing arm 412 and the second swing arm 413 are connected to form an L-shaped structure. The right-angle portion of the L-shaped structure is hinged to the mounting frame 3. The driving member 411 is a driving cylinder or a driving oil cylinder. One end of the driving member 411 is hinged to the mounting frame 3, and the other end of the driving member 411 is hinged to the first swing arm 412. When the driving member 411 is extended or retracted, it can push the first swing arm 412 to rotate around the right-angle portion, so that the second swing arm 413 drives the vibration assembly 42 to rotate around the right-angle portion, so that the vibration assembly 42 is close to or away from the ton bag 7.

[0051] It should be noted that in the prior art, the driving component used to drive the connecting rod mechanism to beat the ton bag 7 needs to continuously reciprocate so that the connecting rod mechanism can beat the ton bag 7 at a certain frequency, while the driving member 411 in the present application only needs to move when adjusting the position of the vibration component 42 relative to the ton bag 7, and does not need to perform frequent reciprocating motions. While improving the shaking effect on the ton bag 7, the service life of the driving member 411 can be increased. When the vibration component 42 fails, the present application can still drive the vibration plate 422 to beat the ton bag 7 through the swing arm component 41, which is more practical.

[0052] In order to realize automatic bag breaking of the ton bag 7, in some embodiments of the present application, please refer to Figure 1 , Figure 4 and Figure 6 The suction device also includes a bag breaking mechanism 5, which is connected to the bottom of the suction mechanism 1. The bag breaking mechanism 5 has a channel for extending the suction gun assembly 11. Specifically, the channel is located in the middle of the bag breaking mechanism 5. Before breaking the bag, the position of the suction gun assembly 11 is lifted by the lifting assembly 12, so that the suction port 1112 of the suction gun assembly 11 is located above the bag breaking mechanism 5 or inside the bag breaking mechanism 5; the bag breaking mechanism 5 includes a bag breaking assembly 51 and a dust removal assembly 52 arranged in sequence from bottom to top. When the lifting assembly 21 lifts the ton bag 7 upward, the upper surface of the ton bag 7 first contacts the bag breaking assembly 51, and the bag breaking assembly 51 breaks the top of the ton bag 7 to form a suction gap at the top of the ton bag 7. During the bag breaking process, the dust and debris of the ton bag 7 in the bag breaking process are collected by the dust removal assembly 52 to prevent the debris of the ton bag 7 from being sucked into the suction gun assembly 11 during the suction process, thereby affecting the subsequent production process and production quality.

[0053] In some embodiments of this application, please refer to Figure 4 and Figure 6 The bag breaking assembly 51 includes a bag breaking knife 511 with a sharp portion, and a dust suction chamber is formed between the bag breaking knife 511 and the outer wall of the suction gun assembly 11. The dust suction chamber is connected to the dust removal assembly 52. ​​After the bag is broken, dust and debris can enter the dust removal assembly 52 through the dust suction chamber, which is convenient for collecting dust and debris.

[0054] It should be noted that the bag breaking knife 511 is a tubular structure, and the sharp part can be a circular arc blade or a triangular blade extending downward. When the lifting assembly 21 lifts the ton bag 7 upward, the ton bag 7 moves relative to the sharp part, which facilitates the insertion of the sharp part into the ton bag 7 and forms a material suction notch at the top of the ton bag 7.

[0055] In some embodiments of this application, please refer to Figure 6 The dust removal assembly 52 includes a dust cover 521 disposed around the outer periphery of the suction gun assembly 11, the dust cover 521 is connected to the dust suction chamber, and a connecting portion 522 for connecting to a fan is provided on the dust cover 521. The fan generates negative pressure inside the dust cover 521 and the dust suction chamber, and dust and debris are collected and transferred by negative pressure adsorption. Specifically, the connecting portion 522 is a connecting pipe that can be connected to the negative pressure pipeline of the fan.

[0056] In some embodiments of this application, please refer to Figure 6 The bag breaking assembly 51 also includes a clamp 512, which is clamped on the outside of the bag breaking knife 511 and the dust cover 521 to achieve a detachable connection between the bag breaking knife 511 and the dust cover 521. When the bag breaking knife 511 is damaged, the bag breaking knife 511 can be replaced, which is beneficial to reducing the maintenance cost of the suction device.

[0057] In order to prevent the suction gun assembly 11 from being blocked during the suction process, in some embodiments of the present application, please refer to Figure 4 and Figure 5 The suction gun assembly 11 includes a suction pipe 111 and an air supply pipe 112. The suction pipe 111 is coaxially arranged inside the air supply pipe 112. The suction pipe 111 has an air supply hole 1111 for communicating with the air supply pipe 112. During the suction process, the suction pipe 111 can be air-supplemented through the air supply pipe 112 and the air supply hole 1111 to avoid blockage inside the suction pipe 111.

[0058] It should be noted that the air supply pipe 112 can be connected to the air supply fan alone, or can share a fan with the dust removal component 52. In some embodiments of the present application, please refer to Figure 7 A plurality of connecting holes 1121 are provided on the upper side wall of the air supply pipe 112, so that the air supply pipe 112 is connected to the dust removal hood 521. Air can be supplied through a fan connected to the dust removal hood 521, which can reduce the number of fans in the suction device and simplify the fan control system in the suction device.

[0059] In order to prevent the suction port 1112 of the suction pipe 111 from being blocked when sucking materials, in some embodiments of the present application, refer to Figure 5 The suction pipe 111 has a trumpet-shaped suction port 1112, and the side wall of the suction port 1112 has a hollow structure to prevent the suction port 1112 from being blocked. Specifically, the suction port 1112 is a frame structure formed by connecting multiple round steels, so that materials can enter the suction pipe 111 from multiple openings.

[0060] In order to achieve precise adjustment of the height position of the suction gun assembly 11, in some embodiments of the present application, please refer to Figure 4 and Figure 6 The lifting assembly 12 includes a mounting plate 121 and a plurality of screw modules 122. The suction gun assembly 11 is arranged on the mounting plate 121. The plurality of screw modules 122 are evenly distributed along the circumference of the suction gun assembly 11. The mounting plate 121 is connected to the slides of the plurality of screw modules 122. The slides of the plurality of screw modules 122 are driven to move in the vertical direction by a plurality of servo motors, thereby realizing precise adjustment of the height position of the suction gun assembly 11.

[0061] Specifically, the mounting plate 121 is horizontally arranged, the suction gun assembly 11 is arranged through the middle of the mounting plate 121, the axis of the suction gun assembly 11 is vertically arranged to the mounting plate 121, and the suction gun assembly 11 is fixedly connected to the mounting plate 121 through a flange plate. When the mounting plate 121 is raised and lowered under the drive of multiple screw modules 122, the height position of the suction gun assembly 11 changes.

[0062] In some embodiments of the present application, the lifting assembly 12 also includes a fixing frame 123 for being fixedly connected to the mounting frame 3, a plurality of screw modules 122 are arranged on the fixing frame 123, the bag breaking mechanism 5 is fixedly arranged at the bottom of the fixing frame 123, and the suction gun assembly 11 can slide relative to the fixing frame 123, so that the suction gun assembly 11 can retract or extend out of the middle channel of the bag breaking mechanism 5.

[0063] In order to drive each mechanism to act according to the remaining material in the ton bag 7 during the material suction process, in some embodiments of the present application, please refer to Figure 1 and Figure 8 The suction device also includes a weighing mechanism 6 and a controller, and the weighing mechanism 6, the suction mechanism 1, the lifting mechanism 2 and the bag-beating mechanism 4 are all connected to the controller. When the weighing mechanism 6 detects that the weight of the material inside the ton bag 7 is small, the controller can send a command to the lifting mechanism 2 to lift the ton bag 7 or swing the ton bag 7 (swinging the ton bag 7 is achieved by lifting the ton bag 7 to different heights through each lifting component 21), so that the suction pipe 111 can absorb the material inside the ton bag 7; the controller can also send a command to the suction mechanism 1 to make the suction gun component 11 further descend under the action of the lifting component 12 to absorb the material inside the ton bag 7; the controller can also send a command to the bag-beating mechanism 4, so that the bag-beating mechanism 4 beats the ton bag 7 or drives the ton bag 7 to vibrate at high frequency through the vibration component 42, so that the material gathers to the middle of the ton bag 7, which is convenient for the suction gun component 11 to absorb.

[0064] In some embodiments of the present application, the weighing mechanism 6 includes a plurality of weighing sensors sequentially arranged along the circumference of the mounting frame 3 , which can achieve accurate weighing of the ton bag 7 .

[0065] After the suction is completed, in order to realize automatic bag throwing, in some embodiments of the present application, please refer to Figure 1 The lifting mechanism 2 further includes a plurality of automatic unhooking components 22, the lifting component 21 is connected to the automatic unhooking component 22, and the automatic unhooking component 22 includes a hook for hanging the ton bag 7. After the suction is completed, the hook is separated from the handle of the ton bag 7 by the automatic unhooking component 22, so that the bag is automatically thrown, which can reduce the labor intensity of the operator.

[0066] In some embodiments of the present application, the automatic unhooking assembly 22 further includes a driving cylinder connected to the hook, and the driving cylinder can rotate the hook, thereby causing the handle strap of the ton bag 7 to be unhooked from the hook.

[0067] In some embodiments of this application, please refer to Figures 1 to 8 The method of using the suction device of the present application is as follows:

[0068] Step 1: Move the ton bag 7 to the accommodation space of the mounting rack 3 by a transfer device such as an AGV trolley or a forklift;

[0069] Step 2: The operator connects the handle strap of the ton bag 7 to the hook in the automatic unhooking assembly 22;

[0070] Step 3: After the operator moves to the safe area, the dust removal component 52 is turned on, and the ton bag 7 is lifted at a uniform speed through multiple lifting components 21. The detection value of the weighing mechanism 6 gradually increases to a fixed value, which is the initial weight of the ton bag 7 and the material. The lifting component 21 continues to lift until the bag-breaking knife 511 is inserted into the ton bag 7, forming a suction gap at the top of the ton bag 7, and the dust on the top of the ton bag 7 and the debris of the ton bag 7 are collected by the dust removal component 52;

[0071] Step 4: The lifting component 21 lowers the ton bag 7 for a distance so that the ton bag 7 is below the bag breaking component 51, and the detection value of the weighing mechanism 6 is the initial weight of the ton bag 7 and the material; the suction gun component 11 is lowered by the lifting component 12, so that the suction pipe 111 enters the ton bag 7 from the suction gap, and the material inside the ton bag 7 is sucked through the suction pipe 111. During the suction process, the suction gun component 11 can be gradually lowered by the lifting component 12 so that the suction port 1112 is always in contact with the material; multiple lifting components 21 continuously adjust the height position of the ton bag 7 to shake the ton bag 7 to avoid the situation where material bridges appear inside the ton bag 7;

[0072] Step 5: When the value detected by the weighing mechanism 6 is 5% of the initial weight of the ton bag 7 and the material, the vibration assembly 42 is moved to contact the outer surface of the ton bag 7 through the swing arm assembly 41 in the bag-beating mechanism 4, and the ton bag 7 is driven to vibrate at high frequency by the high-frequency vibrator 421 in the vibration assembly 42, so that the material on the inner wall of the ton bag 7 is shaken off, and the material is vibrated to the middle of the ton bag 7, that is, the central area of ​​the suction pipe 111, so that the suction pipe 111 completes the absorption of the remaining material;

[0073] Step six: When the weighing mechanism 6 detects the weight of the ton bag 7, the suction gun assembly 11 is retracted through the lifting assembly 12, and the automatic unhooking assembly 22 removes the handle strap of the ton bag 7 from the hook. The ton bag 7 falls to the ground due to its own gravity and can be recovered manually.

[0074] The suction device provided in the present application can improve the degree of automation during material feeding, reduce the labor intensity of operators, simplify the feeding process of the ton bag 7, help reduce the material residue inside the ton bag 7, and help reduce dust leakage during the feeding process.

[0075] It should be understood that the terms used herein are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "include", "comprise", "contain", and "have" are inclusive, and therefore specify the existence of stated features, steps, operations, elements and / or parts, but do not exclude the existence or addition of one or more other features, steps, operations, elements, parts, and / or combinations thereof. The method steps, processes, and operations described herein are not interpreted as necessarily requiring them to be performed in the specific order described or illustrated, unless the execution order is clearly indicated. It should also be understood that additional or alternative steps may be used.

[0076] Although the terms first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.

[0077] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A suction device, characterized in that: include: A material suction mechanism (1), the material suction mechanism (1) comprising a connected suction gun assembly (11) and a lifting assembly (12); A lifting mechanism (2), the lifting mechanism (2) comprising a plurality of lifting components (21) arranged in sequence along the circumference of the suction mechanism (1), the lifting components (21) being used to be connected to the ton bag (7); A mounting frame (3), the suction mechanism (1) and the lifting mechanism (2) being arranged on the mounting frame (3), and a central portion of the mounting frame (3) having a storage space for storing the ton bag (7); A bag-beating mechanism (4), the bag-beating mechanism (4) comprising a swing arm assembly (41) and a vibration assembly (42), a plurality of the swing arm assemblies (41) being arranged in sequence along the circumference of the mounting frame (3), the free end of the swing arm assembly (41) being arranged toward the accommodating space, and the vibration assembly (42) being arranged on the free end.

2. The suction device according to claim 1, characterized in that: The swing arm assembly (41) comprises a driving member (411) and a swing arm member, wherein the swing arm member is hingedly arranged on the mounting frame (3); the swing arm member comprises a first swing arm (412) and a second swing arm (413) connected at an angle, wherein the first swing arm (412) is connected to the driving member (411), and the second swing arm (413) is connected to the vibration assembly (42).

3. The suction device according to claim 1 or 2, characterized in that: The suction device further comprises a bag breaking mechanism (5), the bag breaking mechanism (5) being connected to the bottom of the suction mechanism (1), the bag breaking mechanism (5) having a passage for extending the suction gun assembly (11); the bag breaking mechanism (5) comprises a bag breaking assembly (51) and a dust removal assembly (52) which are arranged in sequence from bottom to top.

4. The suction device according to claim 3, characterized in that: The bag breaking assembly (51) comprises a bag breaking knife (511) having a sharp portion, a dust suction chamber is formed between the bag breaking knife (511) and the outer wall of the suction gun assembly (11), and the dust suction chamber is connected to the dust removal assembly (52).

5. The suction device according to claim 4, characterized in that: The dust removal assembly (52) comprises a dust removal cover (521) arranged around the outer circumference of the suction gun assembly (11); the dust removal cover (521) is connected to the dust suction chamber; and a connecting portion (522) for connecting to a fan is provided on the dust removal cover (521).

6. The suction device according to claim 1 or 2, characterized in that: The suction gun assembly (11) comprises a suction pipe (111) and an air supply pipe (112); the suction pipe (111) is coaxially arranged inside the air supply pipe (112); and the suction pipe (111) has an air supply hole (1111) for communicating with the air supply pipe (112).

7. The material suction device according to claim 6, characterized in that: The suction pipe (111) has a trumpet-shaped suction port (1112), and a side wall of the suction port (1112) has a hollow structure.

8. The material suction device according to claim 1 or 2, characterized in that: The lifting assembly (12) comprises a mounting plate (121) and a plurality of screw modules (122); the suction gun assembly (11) is arranged on the mounting plate (121); the plurality of screw modules (122) are evenly distributed along the circumference of the suction gun assembly (11); and the mounting plate (121) is connected to the slides of the plurality of screw modules (122).

9. The material suction device according to claim 1 or 2, characterized in that: The material suction device further comprises a weighing mechanism (6) and a controller, and the weighing mechanism (6), the material suction mechanism (1), the lifting mechanism (2) and the bag beating mechanism (4) are all connected to the controller.

10. The material suction device according to claim 1 or 2, characterized in that: The lifting mechanism (2) further comprises a plurality of automatic unhooking components (22), the lifting component (21) being connected to the automatic unhooking components (22), and the automatic unhooking components (22) comprising hooks for hanging the ton bag (7).