Integrated equipment for coating micron-nanoscale copper powder with silver through continuous method

By designing automated copper powder production equipment, the problems of high manual operation costs and easy copper powder separation are solved, and the automated collection of filter membranes and production efficiency are improved, ensuring efficient operation of the equipment.

CN119318883AActive Publication Date: 2025-01-17CHANGZHOU JINXIANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411857281.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-01-17
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

Existing copper powder production equipment requires manual operation during solid-liquid separation, resulting in high costs and easy copper powder to detach from the filter membrane, affecting production efficiency.

Method used

A continuous method silver-coated micro-nano-grade copper powder integrated equipment is designed, using multiple solid-liquid separation devices and conveying mechanisms, and the automatic collection of the filter membrane is achieved through the lifting mechanism and the driving mechanism, combining electromagnets and magnetic permeable blocks. Reduce copper powder spills to ensure sealing and cleaning effect.

Benefits of technology

The automatic collection of filter membranes is realized, labor costs are reduced, copper powder production efficiency is improved, and copper powder falls off the possibility of copper powder falling off, improving production efficiency and equipment usage effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an integrated device for coating micron-scale and nano-scale copper powder with silver through a continuous method, and belongs to the technical field of copper powder production equipment.The integrated device comprises a plurality of solid-liquid separation devices and trusses arranged corresponding to the solid-liquid separation devices, and a conveying mechanism is arranged on one side of each solid-liquid separation device; the truss is arranged between the solid-liquid separation device and the conveying mechanism in a spanning mode, the solid-liquid separation device comprises an upper cylinder and a lower cylinder, a filter membrane is attached between the upper cylinder and the lower cylinder in a pressing mode, the lower cylinder is communicated with a vacuumizing device, and a suction mechanism used for sucking the filter membrane is arranged on the upper cylinder. The truss is provided with a lifting mechanism used for lifting the upper cylinder and a driving mechanism used for driving the lifting mechanism to move along the truss, the conveying mechanism is provided with a rotatable discharging table, and the discharging table is provided with a plurality of inverted-cone-shaped discharging grooves. According to the invention, automation of filter membrane collection is realized, so that the labor cost is reduced, and the production efficiency of copper powder is improved.
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Description

Technical Field

[0001] The present application relates to the field of copper powder production equipment, and in particular to an integrated equipment for continuous silver coating of micron-nano copper powder. Background Art

[0002] Silver-coated copper powder is used as a very good high-conductive filler. Silver-coated copper powder is made using advanced chemical plating technology. After a specific molding and surface treatment process, a silver plating layer of different thicknesses is formed on the surface of the ultra-fine copper powder. The process of making silver-coated copper powder involves washing with deionized water to remove the acid remaining on the surface of the copper powder, filtering the deionized water to obtain clean copper powder, and other solid-liquid separation steps.

[0003] The existing equipment for solid-liquid separation includes an upper cylinder and a lower cylinder, and a filter membrane is installed between the upper cylinder and the lower cylinder. After the mixed liquid is added to the upper cylinder, the lower cylinder is vacuumed, so that a negative pressure environment is formed inside the lower cylinder, so that the liquid in the mixed liquid passes through the filter membrane and enters the lower cylinder, and the copper powder remains on the filter membrane, thereby achieving solid-liquid separation. However, after the solid-liquid separation is completed, the filter membrane needs to be manually removed and transferred to a designated location for unloading, which has a high labor cost. In addition, since the filter membrane is relatively soft in texture, the copper powder is easily separated from the filter membrane during the removal and transfer process, which is not conducive to speeding up and increasing the efficiency of copper powder production. Summary of the invention

[0004] In order to reduce labor costs and improve the production efficiency of copper powder, the present application provides an integrated equipment for continuous silver coating of micron-nano copper powder.

[0005] The present application provides an integrated equipment for continuous silver coating of micron-nano copper powder, which adopts the following technical solution: An integrated equipment for continuous silver coating of micron-nano copper powder, comprising a plurality of solid-liquid separation devices and a truss arranged corresponding to the solid-liquid separation devices, a conveying mechanism is arranged on one side of the plurality of solid-liquid separation devices, the truss is arranged across the solid-liquid separation device and the conveying mechanism, the solid-liquid separation device comprises an upper cylinder and a lower cylinder, a filter membrane is pressed between the upper cylinder and the lower cylinder, the lower cylinder is connected to a vacuum pumping device, a suction mechanism for sucking the filter membrane is arranged on the upper cylinder, a lifting mechanism for lifting the upper cylinder and a driving mechanism for driving the lifting mechanism to move along the truss are arranged on the truss, a rotatable unloading platform is arranged on the conveying mechanism, and a plurality of unloading troughs arranged in an inverted cone are arranged on the unloading platform.

[0006] By adopting the above technical solution, when in use, first, the lifting mechanism of each solid-liquid separation device lifts the upper cylinder in turn, so that the operator can place the filter membrane in turn. After the filter membrane is installed, the lifting mechanism puts the lower cylinder back to the lower limit position, and the filter membrane is pressed between the upper cylinder and the lower cylinder; after the mixed liquid is injected into the upper cylinder, the vacuum device is started, and a negative pressure environment is formed in the lower cylinder. The liquid in the mixed liquid passes through the filter membrane and enters the lower cylinder, and the copper powder remains above the filter membrane, thereby achieving solid-liquid separation. After the solid-liquid separation is completed, the lifting mechanism lifts the upper cylinder, and at the same time, the suction mechanism sucks the filter membrane and drives the filter membrane to be lifted synchronously. When the lifting mechanism is lifted to the upper limit, the driving mechanism drives the lifting mechanism to move toward the conveying mechanism and moves the filter membrane to the top of the corresponding feeding trough. Subsequently, the lifting mechanism descends and puts the filter membrane into the corresponding feeding trough to complete the taking and placing of the filter membrane. The feeding platform can be transported by the conveying mechanism, and the position of the feeding trough can be switched when the feeding platform rotates. In this way, multiple filter membranes can be collected in sequence. After completing the collection of the same batch of filter membranes, the operator will finally collect the multiple filter membranes on the unloading table to facilitate the production of the next batch of copper powder. In this application, each solid-liquid separation device is independent of each other. After the filter membrane is installed, the solid-liquid separation of the mixed liquid can be performed at the same time. Through the setting of the conveying mechanism, the unloading table and the driving mechanism, the automation of the filter membrane collection is realized, which is conducive to reducing labor costs and improving the production efficiency of copper powder.

[0007] Optionally, the top surface of the filter membrane is provided with a plurality of magnetic blocks with magnetic conductivity, the magnetic blocks are arranged on the inner side of the upper cylinder, the suction mechanism includes a plurality of suction components, the suction components include a suction bracket and an electromagnet arranged corresponding to the magnetic blocks, the suction bracket is arranged on the inner wall of the upper cylinder, the electromagnet is arranged on the suction bracket along the radial sliding of the upper cylinder, the suction bracket is provided with an elastic reset member, one end of the elastic reset member is connected to the innermost side of the suction bracket, and the other end is connected to the electromagnet.

[0008] By adopting the above technical solution, through the arrangement of the electromagnet and the magnetic conductive block, the magnetism of the electromagnet can be controlled to be on and off, so as to facilitate the suction of the filter membrane at a preset time. After the filter membrane is sucked, the filter membrane is lifted up with the upper cylinder. Since the filter membrane has a certain flexibility and the elastic reset member can be deformed after being pressed, it is convenient for the copper powder on the filter membrane to gradually gather to the center, and the middle of the filter membrane gradually sags, so that the filter membrane forms a shape with a low middle and high surroundings during the collection process, thereby reducing the possibility of copper powder spilling from the filter membrane. When the filter membrane moves to the top of the corresponding feeding trough, the lifting mechanism drives the upper cylinder to descend a certain height until the filter membrane contacts the trough wall of the feeding trough, and then the electromagnet is powered off, and the feeding table realizes the collection of the filter membrane. At the same time, the elastic reset member drives the electromagnet to reset to correspond to the position of the magnetic conductive block on the filter membrane, so as to facilitate the suction of the next batch of filter membranes after the solid-liquid separation is completed.

[0009] Optionally, the lifting mechanism includes a movable frame arranged on the truss and a lifting cylinder arranged on the movable frame, the movable frame is connected to the driving mechanism, the lifting cylinder is vertically arranged above the upper cylinder, the outer edge of the upper end of the upper cylinder is provided with a connecting ear, the piston rod of the lifting cylinder passes through the connecting ear and is connected to a fastener, the piston rod of the lifting cylinder is sleeved with a compression spring, and the compression spring is arranged between the connecting ear and the cylinder body of the lifting cylinder.

[0010] By adopting the above technical solution, the lifting cylinder can realize the lifting and lowering drive of the upper cylinder. On the one hand, the compression spring can buffer the collision between the upper cylinder and the lower cylinder, and on the other hand, it can compensate for the difference in the actual lifting height of the upper cylinder to ensure that the upper cylinder and the lower cylinder fit tightly.

[0011] Optionally, the truss is a double-track truss, rollers are provided at both ends of the movable frame, a guide groove matched with the rollers is provided on the inner side of the truss, and the driving mechanism includes an electric push rod provided on the truss, and the movable end of the electric push rod is connected to the movable frame.

[0012] By adopting the above technical solution, the electric push rod can push the moving frame to move, thereby achieving the purpose of driving the upper cylinder to move longitudinally. The arrangement of the roller and the lead groove can reduce the friction generated when the moving frame moves.

[0013] Optionally, an upper flange skirt is provided at the lower end of the upper cylinder, a lower flange skirt is provided at the upper end of the lower cylinder, a supporting mesh plate is provided at the top of the lower cylinder, the top surface of the supporting mesh plate is flush with the top surface of the lower flange skirt, a sealing ring is provided at the bottom of the upper flange skirt, and the filter membrane is pressed between the sealing ring and the lower flange skirt.

[0014] By adopting the above technical solution, the filter membrane can be supported by the supporting mesh plate without affecting the liquid on the upper side of the filter membrane to pass through the filter membrane into the lower cylinder. The upper sealing skirt, the lower sealing skirt and the sealing ring are arranged to ensure the sealing of the contact between the upper cylinder, the lower cylinder and the filter membrane, on the one hand, to avoid the possibility of leakage of the mixed liquid injected into the upper cylinder, and on the other hand, to avoid the formation of a gap between the lower cylinder and the filter membrane, which is not conducive to the formation of a negative pressure environment.

[0015] Optionally, a plurality of lower locking frames are provided on the outer side of the lower flange skirt, and a locking bolt is provided on the lower locking frame, and the locking bolt is rotatably connected to the lower locking frame through a pin shaft, and an upper locking frame is provided on the outer side of the upper flange skirt corresponding to the lower locking frame, and an opening groove for the locking bolt to pass through is provided on the outer side of the upper locking frame, and a locking nut is threadedly connected to the locking bolt, and the bottom end of the locking nut abuts against the top end of the upper locking frame.

[0016] By adopting the above technical solution, the upper locking frame and the lower locking frame can be tightened by the locking bolt and the locking nut, thereby further ensuring the sealing between the upper cylinder and the upper end surface of the filter membrane, and the lower cylinder and the lower end surface of the filter membrane.

[0017] Optionally, a cleaning mechanism is provided in the upper cylinder, and the cleaning mechanism includes a water inlet assembly and a stirring assembly. The water inlet assembly includes a water inlet pipe arranged in a ring shape, and the water inlet pipe is fixed on the inner wall of the upper cylinder. The water inlet pipe is provided with a plurality of water inlet holes, and the water inlet pipe is connected to an external tap water pipe through a connecting hose.

[0018] By adopting the above technical solution, after the filter membrane is installed between the upper cylinder and the lower cylinder, the upper cylinder can also be cleaned by using a cleaning mechanism. During cleaning, water is introduced into the upper cylinder through the water inlet pipe, and then the stirring component stirs the water in the upper cylinder, thereby improving the cleaning effect of the upper cylinder.

[0019] Optionally, the stirring assembly includes a stirring motor and a stirring rod coaxially fixed to the stirring motor, the stirring motor is fixed to the upper cylinder through a fixing plate, the stirring rod is provided with a stirring blade, and the stirring blade and the suction mechanism are arranged so as not to interfere with each other.

[0020] By adopting the above technical solution, when the stirring motor is started, it drives the stirring rod to rotate, and the rotation of the stirring rod drives the stirring blade to rotate, thereby increasing the disturbance degree of water in the upper drum during cleaning and improving the cleaning effect of the upper drum.

[0021] Optionally, a plurality of the feed troughs are arranged in a circular array on the surface of the feed table, and a leakage hole is formed after the bottom end of the feed trough passes through the feed table. A ring-shaped liquid collecting box is provided at the bottom of the feed table, and the leakage hole is connected to the interior of the liquid collecting box. A drain pipe is provided on the liquid collecting box, and a plug is provided at the outer end of the drain pipe.

[0022] By adopting the above technical scheme, after the mixed liquid completes the solid-liquid separation, the copper powder on the top surface of the filter membrane appears to be wet mud, and a small amount of liquid droplets are attached to the bottom surface of the filter membrane. When the unloading platform collects the filter membrane, the leakage hole is set to facilitate the liquid collecting box to collect the liquid droplets remaining on the bottom surface of the filter membrane, thereby avoiding waste liquid from contaminating the surface of the unloading platform.

[0023] Optionally, the bottom of the lower tube is dome-shaped, a liquid outlet pipe is provided at the bottom end of the lower tube, a liquid outlet pipe is provided on the liquid outlet pipe, the liquid outlet pipe is connected to the liquid phase space in the lower tube, and the vacuum device is connected to the gas phase space in the lower tube.

[0024] By adopting the above technical solution, after the mixed liquid completes solid-liquid separation, the lower barrel collects the separated liquid, and after opening the liquid outlet valve, the liquid in the lower barrel can be discharged through the liquid outlet pipe. When performing solid-liquid separation, the liquid outlet valve is closed to ensure the airtightness of the lower barrel, which is conducive to the rapid formation of a negative pressure environment in the lower barrel after the vacuum device works; by setting the bottom of the lower barrel to a dome shape, the compressive strength of the lower barrel is improved, and the possibility of the lower barrel being deformed inward is reduced.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. In the present application, each solid-liquid separation device is independent of each other. After the filter membrane is installed, the solid-liquid separation of the mixed liquid can be carried out simultaneously. The filter membrane can be sucked by the suction device, and the automation of the filter membrane collection is realized through the setting of the conveying mechanism, the unloading platform and the driving mechanism, which is conducive to reducing labor costs and improving the production efficiency of copper powder.

[0026] 2. Through the setting of the electromagnet and the magnetic block, the magnetism of the electromagnet can be controlled by power on and off, so as to facilitate the absorption of the filter membrane at the preset time. After the filter membrane is absorbed, the filter membrane is lifted up with the upper cylinder. Since the filter membrane has a certain flexibility and the elastic reset part can be deformed after being pressed, the copper powder on the filter membrane gradually gathers to the center, and the middle of the filter membrane gradually sags, so that the filter membrane forms a shape with a low middle and high surroundings during the collection process, thereby reducing the possibility of copper powder spilling from the filter membrane. When the filter membrane moves to the top of the corresponding discharge trough, the lifting mechanism drives the upper cylinder to descend a certain height until the filter membrane contacts the trough wall of the discharge trough, and then the electromagnet is powered off, and the discharge table realizes the collection of the filter membrane. At the same time, the elastic reset part drives the electromagnet to reset to correspond to the position of the magnetic block on the filter membrane, so as to facilitate the absorption of the next batch of filter membranes after solid-liquid separation.

[0027] 3. Through the setting of the leakage hole and the liquid collecting box, after the mixed liquid completes the solid-liquid separation, the copper powder on the top surface of the filter membrane appears wet mud, and a small amount of liquid droplets are attached to the bottom surface of the filter membrane. When the unloading platform collects the filter membrane, the setting of the leakage hole makes it convenient for the liquid collecting box to collect the liquid droplets remaining on the bottom surface of the filter membrane, thereby avoiding waste liquid from contaminating the surface of the unloading platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of an integrated equipment for continuous silver coating of micron-nano copper powder according to an embodiment of the present application.

[0029] Figure 2 It is an exploded view showing the positional relationship between the filter membrane and the upper cylinder and the lower cylinder in the embodiment of the present application.

[0030] Figure 3 It is a cross-sectional view showing the internal structure of the solid-liquid separation device in the embodiment of the present application.

[0031] Figure 4It is a structural schematic diagram that reflects the positional relationship between the truss, the solid-liquid separation device and the conveying mechanism in the embodiment of the present application.

[0032] Figure 5 yes Figure 3 A local enlarged schematic diagram of point A in the middle.

[0033] Figure 6 yes Figure 4 A local enlarged schematic diagram of point B in the middle.

[0034] Figure 7 yes Figure 4 A partial enlarged schematic diagram of point C in the middle.

[0035] Figure 8 It is a schematic diagram of the structure of the water inlet assembly in the embodiment of the present application.

[0036] Fig. 9 It is a cross-sectional view showing the specific structure of the unloading platform in the embodiment of the present application.

[0037] Fig.10 It is a schematic diagram of the structure of the liquid collecting box in the embodiment of the present application.

[0038] Description of reference numerals: 1. solid-liquid separation device; 11. upper cylinder; 111. upper flange skirt; 1111. mounting groove; 1112. sealing ring; 112. upper locking frame; 1121. opening groove; 113. connecting ear; 12. lower cylinder; 121. lower flange skirt; 122. supporting mesh plate; 123. lower locking frame; 124. locking bolt; 1241. pin shaft; 125. locking nut; 126. lower bracket; 127. liquid outlet pipe; 1271. liquid outlet valve; 13. filter membrane; 131. magnetic guide block; 2. truss; 21. guide groove; 3. conveying mechanism; 31. unloading platform; 311. unloading trough; 312 , leakage hole; 32, liquid collecting box; 321, drain pipe; 322, plug; 4, vacuum device; 5, suction mechanism; 51, suction bracket; 511, elastic reset member; 52, electromagnet; 6, lifting mechanism; 61, moving frame; 611, roller; 62, lifting cylinder; 621, fastener; 622, compression spring; 7, driving mechanism; 71, electric push rod; 8, cleaning mechanism; 81, water inlet assembly; 811, water inlet pipe; 8111, water inlet hole; 812, connecting hose; 82, stirring assembly; 821, stirring motor; 8211, fixing plate; 822, stirring rod; 8221, stirring blade. DETAILED DESCRIPTION

[0039] The following is combined with Figure 1-10 , further details of this application are given.

[0040] Example:

[0041] The present application embodiment discloses an integrated equipment for continuous silver coating of micron-nano copper powder. Figure 1 , an integrated equipment for continuous silver coating of micron-nano copper powder, comprising a plurality of solid-liquid separation devices 1 and a truss 2 arranged corresponding to the solid-liquid separation devices 1, a conveying mechanism 3 is arranged on one side of the plurality of solid-liquid separation devices 1, and the truss 2 is arranged across the solid-liquid separation device 1 and the conveying mechanism 3. In this embodiment, four solid-liquid separation devices 1 are arranged; and the conveying mechanism 3 is a conventional screw slider mechanism.

[0042] Reference Figure 1-4 The solid-liquid separation device 1 includes an upper cylinder 11 and a lower cylinder 12, a filter membrane 13 is pressed between the upper cylinder 11 and the lower cylinder 12, the lower cylinder 12 is connected to a vacuum device 4, a suction mechanism 5 for sucking the filter membrane 13 is provided on the upper cylinder 11, a lifting mechanism 6 for lifting the upper cylinder 11 and a driving mechanism 7 for driving the lifting mechanism 6 to move along the truss 2 are provided on the truss 2, and a rotatable unloading platform 31 is provided on the conveying mechanism 3, and a plurality of unloading troughs 311 arranged in an inverted cone shape are provided on the unloading platform 31. In this embodiment, the unloading platform 31 is rotated by a conventional motor transmission method, and four unloading troughs 311 are provided, and the four unloading troughs 311 are arranged on the surface of the unloading platform 31 in a circumferential array.

[0043] When in use, first, the lifting mechanism 6 of each solid-liquid separation device 1 lifts the upper cylinder 11 in turn, so that the operator can place the filter membrane 13 in turn. After the filter membrane 13 is installed, the lifting mechanism 6 puts the lower cylinder 12 back to the lower limit position, and the filter membrane 13 is pressed between the upper cylinder 11 and the lower cylinder 12; after the mixed liquid is injected into the upper cylinder 11, the vacuum device 4 is started, and a negative pressure environment is formed in the lower cylinder 12. The liquid in the mixed liquid passes through the filter membrane 13 and enters the lower cylinder 12, and the copper powder remains above the filter membrane 13, thereby achieving solid-liquid separation. After the solid-liquid separation is completed, the lifting mechanism 6 lifts the upper cylinder 11, and at the same time, the suction mechanism 5 sucks the filter membrane 13, and synchronously drives the filter membrane 13 to lift. When the lifting mechanism 6 is lifted to the upper limit, the driving mechanism 7 drives the lifting mechanism 6 to move toward the conveying mechanism 3, and moves the filter membrane 13 to the top of the corresponding feeding trough 311. Subsequently, the lifting mechanism 6 descends, and the filter membrane 13 is placed in the corresponding feeding trough 311, completing the taking and placing of the filter membrane 13. The unloading platform 31 can be transported by the conveying mechanism 3, and the position of the unloading trough 311 can be switched when the unloading platform 31 rotates, so that multiple filter membranes 13 can be collected in sequence. After the collection of the same batch of filter membranes 13 is completed, the operator finally takes out the multiple filter membranes 13 on the unloading platform 31 to facilitate the production of the next batch of copper powder.

[0044] In the present application, each solid-liquid separation device 1 is independent of each other. After the installation of the filter membrane 13 is completed, the solid-liquid separation of the mixed liquid can be carried out simultaneously. Through the setting of the conveying mechanism 3, the unloading platform 31 and the driving mechanism 7, the automation of the collection of the filter membrane 13 is realized, which is beneficial to reduce labor costs and improve the production efficiency of copper powder.

[0045] Reference Figure 2-3 and Figure 5 An upper flange skirt 111 is fixed to the outer side of the lower end of the upper cylinder 11, and a lower flange skirt 121 is fixed to the outer side of the upper end of the lower cylinder 12. A supporting mesh plate 122 is fixed to the top of the lower cylinder 12, and the top surface of the supporting mesh plate 122 is flush with the top surface of the lower flange skirt 121. An annular mounting groove 1111 is provided at the bottom of the upper flange skirt 111, and a sealing ring 1112 is installed in the mounting groove 1111. The filter membrane 13 is pressed and arranged between the sealing ring 1112 and the lower flange skirt 121. The filter membrane 13 can be supported by the supporting mesh plate 122 without affecting the liquid on the upper side of the filter membrane 13 from passing through the filter membrane 13 and entering the lower cylinder 12. By setting the upper sealing skirt, the lower sealing skirt and the sealing ring 1112, the sealing of the contact between the upper cylinder 11, the lower cylinder 12 and the filter membrane 13 is ensured, on the one hand, the possibility of leakage of the mixed liquid injected into the upper cylinder 11 is avoided, and on the other hand, the formation of a gap between the lower cylinder 12 and the filter membrane 13 is avoided, which is not conducive to the formation of a negative pressure environment.

[0046] Reference Figure 4 and Figure 6 A plurality of lower locking frames 123 are welded to the outer side of the lower flange skirt 121, and the plurality of lower locking frames 123 are evenly arranged on the outer periphery of the lower flange skirt 121. A locking bolt 124 is arranged on the lower locking frame 123, and the locking bolt 124 is rotatably connected to the lower locking frame 123 through a pin shaft 1241. An upper locking frame 112 corresponding to the lower locking frame 123 is welded to the outer side of the upper flange skirt 111, and an opening groove 1121 for the locking bolt 124 to pass through is provided on the outer side of the upper locking frame 112. A locking nut 125 is threadedly connected to the locking bolt 124, and the bottom end of the locking nut 125 abuts against the top end of the upper locking frame 112. In this way, the upper locking frame 112 and the lower locking frame 123 can be tightened by the locking bolt 124 and the locking nut 125, thereby further ensuring the sealing between the upper cylinder 11 and the upper end surface of the filter membrane 13, and the lower cylinder 12 and the lower end surface of the filter membrane 13.

[0047] Reference Figure 4 and Figure 7The lifting mechanism 6 includes a mobile frame 61 arranged on the truss 2 and a lifting cylinder 62 installed on the mobile frame 61. The mobile frame 61 is connected to the driving mechanism 7. The lifting cylinder 62 is vertically arranged above the upper cylinder 11. The upper end outer edge of the upper cylinder 11 is welded with a connecting ear 113. The piston rod of the lifting cylinder 62 passes through the connecting ear 113 and is threadedly connected with a fastener 621. A compression spring 622 is sleeved on the piston rod of the lifting cylinder 62. One end of the compression spring 622 is connected to the connecting ear 113, and the other end is connected to the cylinder body of the lifting cylinder 62. In this embodiment, the fastener 621 is a nut. In this way, the lifting cylinder 62 can realize the lifting and lowering drive of the upper cylinder 11. The compression spring 622 can buffer the collision between the upper cylinder 11 and the lower cylinder 12 on the one hand, and can compensate the actual lifting height of the upper cylinder 11 on the other hand, so as to ensure that the upper cylinder 11 and the lower cylinder 12 are closely fitted.

[0048] Reference Figure 4 and Figure 7 The truss 2 is a double-track truss, rollers 611 are installed at both ends of the moving frame 61, and a guide groove 21 adapted to the roller 611 is provided on the inner side of the truss 2. The driving mechanism 7 includes an electric push rod 71 fixed to the truss 2, and the moving end of the electric push rod 71 is connected to the moving frame 61. The electric push rod 71 can push the moving frame 61 to move, thereby achieving the purpose of driving the upper cylinder 11 to move longitudinally. The arrangement of the roller 611 and the guide groove 21 can reduce the friction generated when the moving frame 61 moves.

[0049] Reference Figure 2 and Figure 5 , a plurality of magnetic conductive blocks 131 with magnetic conductivity are bonded to the filter membrane 13, and the plurality of magnetic conductive blocks 131 are arranged on the top surface of the filter membrane 13 in a circular array, and after the filter membrane 13 is installed, the magnetic conductive blocks 131 are located on the inner side of the upper cylinder 11, and the suction mechanism 5 includes a plurality of suction components, and the suction components include a suction bracket 51 and an electromagnet 52 arranged corresponding to the magnetic conductive blocks 131, the suction bracket 51 is fixed on the inner wall of the upper cylinder 11, and the electromagnet 52 is arranged on the suction bracket 51 along the radial sliding of the upper cylinder 11. An elastic reset member 511 is also installed on the suction bracket 51, one end of the elastic reset member 511 is connected to the innermost side of the suction bracket 51, and the other end is connected to the electromagnet 52. In this embodiment, the elastic reset member 511 is a compression spring; one section of the wire harness of the electromagnet 52 is fixed to the inner wall of the upper cylinder 11 by a buckle or a press buckle, and the other section close to the electromagnet 52 is reserved with a certain length to facilitate the electromagnet 52 to slide on the suction bracket 51.

[0050] Through the arrangement of the electromagnet 52 and the magnetic conductive block 131, the magnetism of the electromagnet 52 can be controlled to be on and off, so as to facilitate the suction of the filter membrane 13 at a preset time. After the filter membrane 13 is sucked, the filter membrane 13 is lifted along with the upper cylinder 11. Since the filter membrane 13 has a certain flexibility and the elastic reset member 511 can be deformed after being pressed, the copper powder on the filter membrane 13 is gradually gathered to the center, and the middle part of the filter membrane 13 gradually sags, so that the filter membrane 13 forms a shape with a low middle part and high surroundings during the collection process, thereby reducing the possibility of copper powder spilling from the filter membrane 13. When the filter membrane 13 moves to the top of the corresponding discharge trough 311, the lifting mechanism 6 drives the upper cylinder 11 to descend a certain height until the filter membrane 13 contacts the trough wall of the discharge trough 311, and then the electromagnet 52 is powered off, and the discharge platform 31 collects the filter membrane 13. At the same time, the elastic reset member 511 drives the electromagnet 52 to reset to correspond to the position of the magnetic block 131 on the filter membrane 13, so as to facilitate the absorption of the next batch of filter membranes 13 after the solid-liquid separation.

[0051] Reference Figure 3 and Figure 8 The upper cylinder 11 is provided with a cleaning mechanism 8, which includes a water inlet assembly 81 and a stirring assembly 82. The water inlet assembly 81 includes a water inlet pipe 811 arranged in a ring shape, which is fixed on the inner wall of the upper cylinder 11. The water inlet pipe 811 is evenly provided with a plurality of water inlet holes 8111, and the water inlet pipe 811 is connected to an external tap water pipe through a connecting hose 812. After the filter membrane 13 is installed between the upper cylinder 11 and the lower cylinder 12, the cleaning mechanism 8 can also be used to clean the upper cylinder 11. When cleaning, water is fed into the upper cylinder 11 through the water inlet pipe 811, and then the stirring assembly 82 stirs the water in the upper cylinder 11, so as to improve the cleaning effect of the upper cylinder 11.

[0052] Reference Figure 2-3 The stirring assembly 82 includes a stirring motor 821 and a stirring rod 822 coaxially fixed to the output end of the stirring motor 821. The stirring motor 821 is fixed to the upper cylinder 11 through a fixing plate 8211. A stirring blade 8221 is fixed to the rod wall of the stirring rod 822, and the stirring blade 8221 is arranged so as not to interfere with the suction mechanism 5. When the stirring motor 821 is started, the stirring rod 822 is driven to rotate, and the rotation of the stirring rod 822 drives the stirring blade 8221 to rotate, thereby increasing the disturbance degree of the water in the upper cylinder 11 during cleaning, and improving the cleaning effect of the upper cylinder 11.

[0053] Reference Figure 3, the lower tube 12 is placed on the ground through the lower bracket 126, the bottom of the lower tube 12 is dome-shaped, a liquid outlet pipe 127 is fixed at the bottom end of the lower tube 12, a liquid outlet valve 1271 is installed on the liquid outlet pipe 127, the liquid outlet pipe 127 is communicated with the liquid phase space in the lower tube 12, and the vacuum device 4 is communicated with the gas phase space in the lower tube 12. In this embodiment, the vacuum device 4 is a conventional vacuum pump and a vacuum hose connected thereto. After the mixed liquid completes the solid-liquid separation, the lower tube 12 collects the separated liquid, and the liquid in the lower tube 12 can be discharged through the liquid outlet pipe 127 after the liquid outlet valve 1271 is opened. When performing solid-liquid separation, the liquid outlet valve 1271 is closed to ensure the airtightness of the lower tube 12, which is conducive to the rapid formation of a negative pressure environment in the lower tube 12 after the vacuum device 4 works; by setting the bottom of the lower tube 12 to a dome shape, the compressive strength of the lower tube 12 is improved, and the possibility of the lower tube 12 being deformed inwardly is reduced.

[0054] Reference Figure 9-10 , the bottom end of each feed trough 311 is formed with a leakage hole 312 after passing through the feed platform 31, and a ring-shaped liquid collecting box 32 is fixed at the bottom of the feed platform 31, and each leakage hole 312 is connected to the inside of the liquid collecting box 32, and the lower end of the side wall of the liquid collecting box 32 is connected to a drain pipe 321, and a plug 322 is installed at the outer end of the drain pipe 321. After the mixed liquid completes the solid-liquid separation, the copper powder on the top surface of the filter membrane 13 is in a wet mud state, and a small amount of liquid beads are attached to the bottom surface of the filter membrane 13. When the feed platform 31 collects the filter membrane 13, the leakage hole 312 is set, so that the liquid collecting box 32 can collect the liquid beads remaining on the bottom surface of the filter membrane 13, thereby preventing the waste liquid from contaminating the surface of the feed platform 31.

[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An integrated equipment for continuous silver coating of micron-nano copper powder, characterized in that: The invention comprises a plurality of solid-liquid separation devices (1) and a truss (2) arranged corresponding to the solid-liquid separation devices (1), a conveying mechanism (3) being arranged on one side of the plurality of solid-liquid separation devices (1), the truss (2) being arranged across the solid-liquid separation devices (1) and the conveying mechanism (3), the solid-liquid separation device (1) comprising an upper cylinder (11) and a lower cylinder (12), a filter membrane (13) being pressed between the upper cylinder (11) and the lower cylinder (12), the lower cylinder (12) being connected to a vacuum pump (4), a suction mechanism (5) for sucking the filter membrane (13) being arranged on the upper cylinder (11), a lifting mechanism (6) for lifting the upper cylinder (11) and a driving mechanism (7) for driving the lifting mechanism (6) to move along the truss (2) being arranged on the truss (2), a rotatable unloading platform (31) being arranged on the unloading platform (31), and a plurality of unloading troughs (311) arranged in an inverted cone shape being arranged on the unloading platform (31); The top surface of the filter membrane (13) is provided with a plurality of magnetic conductive blocks (131) having magnetic conductivity, and the magnetic conductive blocks (131) are arranged on the inner side of the upper cylinder (11). The suction mechanism (5) comprises a plurality of suction components, and the suction components comprise a suction bracket (51) and an electromagnet (52) arranged corresponding to the magnetic conductive blocks (131). The suction bracket (51) is arranged on the inner wall of the upper cylinder (11), and the electromagnet (52) is arranged on the suction bracket (51) along the radial sliding direction of the upper cylinder (11). An elastic reset member (511) is arranged on the suction bracket (51), and one end of the elastic reset member (511) is connected to the innermost side of the suction bracket (51), and the other end is connected to the electromagnet (52).

2. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 1, characterized in that: The lifting mechanism (6) comprises a moving frame (61) arranged on the truss (2) and a lifting cylinder (62) arranged on the moving frame (61); the moving frame (61) is connected to the driving mechanism (7); the lifting cylinder (62) is vertically arranged above the upper cylinder (11); a connecting ear (113) is arranged on the outer edge of the upper end of the upper cylinder (11); a piston rod of the lifting cylinder (62) passes through the connecting ear (113) and is connected to a fastener (621); a compression spring (622) is sleeved on the piston rod of the lifting cylinder (62); and the compression spring (622) is arranged between the connecting ear (113) and the cylinder body of the lifting cylinder (62).

3. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 2, characterized in that: The truss (2) is a double-track truss, rollers (611) are provided at both ends of the movable frame (61), a guide groove (21) matched with the rollers (611) is provided on the inner side of the truss (2), and the driving mechanism (7) comprises an electric push rod (71) provided on the truss (2), and the movable end of the electric push rod (71) is connected to the movable frame (61).

4. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 1, characterized in that: An upper flange skirt (111) is provided at the lower end of the upper tube (11), a lower flange skirt (121) is provided at the upper end of the lower tube (12), a supporting mesh plate (122) is provided at the top of the lower tube (12), the top surface of the supporting mesh plate (122) is flush with the top surface of the lower flange skirt (121), a sealing ring (1112) is provided at the bottom of the upper flange skirt (111), and the filter membrane (13) is pressed and arranged between the sealing ring (1112) and the lower flange skirt (121).

5. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 4, characterized in that: A plurality of lower locking frames (123) are provided on the outer side of the lower flange skirt (121), and a locking bolt (124) is provided on the lower locking frame (123). The locking bolt (124) is rotatably connected to the lower locking frame (123) via a pin shaft (1241). An upper locking frame (112) corresponding to the lower locking frame (123) is provided on the outer side of the upper flange skirt (111), and an opening groove (1121) for the locking bolt (124) to pass through is provided on the outer side of the upper locking frame (112), and a locking nut (125) is threadedly connected to the locking bolt (124), and the bottom end of the locking nut (125) abuts against the top end of the upper locking frame (112).

6. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 1, characterized in that: A cleaning mechanism (8) is provided in the upper cylinder (11), the cleaning mechanism (8) comprising a water inlet assembly (81) and a stirring assembly (82), the water inlet assembly (81) comprising a water inlet pipe (811) arranged in a ring shape, the water inlet pipe (811) being fixed to the inner wall of the upper cylinder (11), the water inlet pipe (811) being provided with a plurality of water inlet holes (8111), and the water inlet pipe (811) being connected to an external tap water pipe via a connecting hose (812).

7. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 6, characterized in that: The stirring assembly (82) comprises a stirring motor (821) and a stirring rod (822) fixed coaxially with the stirring motor (821); the stirring motor (821) is fixed to the upper cylinder (11) via a fixing plate (8211); a stirring blade (8221) is provided on the stirring rod (822); and the stirring blade (8221) and the suction mechanism (5) are arranged so as not to interfere with each other.

8. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 1, characterized in that: A plurality of the material discharge troughs (311) are arranged in a circular array on the surface of the material discharge platform (31); the bottom end of the material discharge trough (311) passes through the material discharge platform (31) to form a leakage hole (312); a ring-shaped liquid collecting box (32) is provided at the bottom of the material discharge platform (31); the leakage hole (312) is communicated with the interior of the liquid collecting box (32); a liquid discharge pipe (321) is provided on the liquid collecting box (32); and a plug (322) is provided at the outer end of the liquid discharge pipe (321).

9. The integrated equipment for continuous silver coating of micron-nano copper powder according to claim 8, characterized in that: The bottom of the lower cylinder (12) is dome-shaped. A liquid outlet pipe (127) is provided at the bottom end of the lower cylinder (12). A liquid outlet valve (1271) is provided on the liquid outlet pipe (127). The liquid outlet pipe (127) is connected to the liquid phase space in the lower cylinder (12). The vacuum pumping device (4) is connected to the gas phase space in the lower cylinder (12).

Citation Information

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