Multifunctional loader brake inspection bench
By introducing a tensile tester and height adjustment mechanism in the loading brake inspection table, the problem of time-consuming and labor-intensive adjustment of brake pad clearance and inconvenient height adjustment is solved, the inspection efficiency and flexibility are improved, and it is suitable for inspection personnel of different heights.
Patent Information
- Application Number
- CN202421175494.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing loading brake inspection table is time-consuming and labor-intensive when adjusting the brake pad clearance, and is not convenient for height adjustment, so it is not flexible to use for inspectors of different heights.
A multi-function loading brake inspection table is designed, using a tensile tester and a height adjustment mechanism, and the brake pad clearance is automatically displayed through the tensile tester, and the height of the inspection table is flexible to adjust the height of the inspection table through a two-way screw and a hinged inclined plate.
It improves inspection efficiency and flexibility, reduces operating time, adapts to the use of inspectors of different heights, and realizes automatic adjustment and height adjustment.
Smart Images

Figure CN222364749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake inspection, in particular to a multifunctional loader brake inspection platform. Background Art
[0002] After the loader brake is produced, it is generally necessary to perform a performance test on a test bench. Generally, the loader brake to be tested is connected to the handle assembly, and then the handle assembly is manipulated to control the two brake pads in the loader brake to fit together for braking. However, the current test bench has the following shortcomings in the actual test process:
[0003] First, during the inspection, the clearance between the brake pads is required to be 12.5-13mm, which requires multiple adjustments after inspection with a vernier caliper. The operation is time-consuming and laborious, and the inspection efficiency is relatively low.
[0004] Second, during the inspection process, it is not convenient to flexibly adjust the height of the inspection table, and thus it cannot adapt to the use of inspectors of different heights, reducing flexibility and practicality. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a multifunctional loader brake inspection platform. In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A multifunctional loader brake inspection platform comprises a bearing base and an inspection platform, wherein a mounting bracket assembly and a loader brake are fixedly mounted on the top outer wall of the inspection platform in sequence, a handle assembly is mounted on the mounting bracket assembly, and one end of the handle assembly is fixedly connected to a sliding plate through a connecting piece;
[0007] A height adjustment mechanism is arranged between the bearing base and the inspection platform, a tension tester is fixed to the top outer wall of the sliding plate, and one end of the tension tester is connected to a flexible shaft through a tester joint.
[0008] As a preferred embodiment, one end of the flexible shaft is connected to the loader brake, two guide rails are symmetrically welded on the mounting bracket assembly, and the sliding plate is slidably connected to the two guide rails.
[0009] As a preferred embodiment, the height adjustment mechanism includes two bearing seats symmetrically fixed to the outer wall of the top of the bearing base, a bidirectional screw and two sliding blocks symmetrically screwed on two opposite threaded ends of the bidirectional screw.
[0010] As a preferred embodiment, the height adjustment mechanism further comprises two hinged inclined plates symmetrically hinged to the tops of the two sliding blocks, and the tops of the two hinged inclined plates are hinged to the bottom of the inspection table.
[0011] As a preferred embodiment, the height adjustment mechanism further comprises a linear guide rail welded to the top outer wall of the supporting base, and the lower parts of the two sliding blocks are slidably connected to the linear guide rail.
[0012] As a preferred embodiment, the bidirectional screw is connected to the inner walls of the two bearing seats through two bearings respectively, and a handle is welded to the outer wall of one end of the bidirectional screw.
[0013] The beneficial effects of the utility model are:
[0014] 1. Install a tension tester and a flexible shaft between the handle assembly and the loader brake. The tension tester can automatically display the value for adjustment, without the need for repeated measurement and adjustment with a vernier caliper. This saves time and effort and improves inspection efficiency.
[0015] 2. The utility model is designed with a height adjustment mechanism. The bidirectional screw is controlled by the turning handle to rotate. Under the guidance of the linear guide rail, the two sliding blocks will move away from each other and control the movement of the two hinged inclined plates, so that the inspection table can be gradually raised, which is convenient for flexibly adjusting the height of the inspection table, so that it can adapt to the use of inspectors of different heights, and improve flexibility and practicality;
[0016] 3. The utility model has the function of automatically displaying numerical values through the tensile tester, and there is no need to use the traditional vernier caliper for repeated measurement and adjustment. It also has the function of adjusting the height of the inspection table, which can adapt to the use of inspectors of different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model as a whole from the front;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the connecting member and the sliding plate in the utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the height adjustment mechanism in the utility model.
[0020] In the figure: 1. load-bearing base; 2. inspection table; 3. mounting bracket assembly; 4. loader brake; 5. handle assembly; 6. connecting piece; 7. sliding plate; 8. tensile tester; 9. tester joint; 10. flexible shaft; 11. bearing seat; 12. bidirectional screw; 13. sliding block; 14. hinged inclined plate; 15. linear guide; 16. turning handle. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Example 1, reference Figure 1-2 , a multifunctional loader brake inspection platform, comprising a bearing base 1 and an inspection platform 2;
[0023] The top outer wall of the inspection table 2 is fixedly mounted with a mounting bracket assembly 3 and a loader brake 4 in sequence, the mounting bracket assembly 3 is mounted with a handle assembly 5, and one end of the handle assembly 5 is fixedly connected with a sliding plate 7 through a connecting piece 6;
[0024] A tension tester 8 is fixed to the top outer wall of the sliding plate 7, and one end of the tension tester 8 is connected to a flexible shaft 10 through a tester connector 9;
[0025] The tension tester 8 displays the tension value, and a tension of 250-300N is a qualified state. A tension greater than 300N indicates that the gap between the two brake pads is too small, and a tension less than 250N indicates that the gap between the two brake pads is too large.
[0026] One end of the flexible shaft 10 is connected to the loader brake 4, two guide rails are symmetrically welded on the mounting bracket assembly 3, and the sliding plate 7 is slidably connected to the two guide rails;
[0027] In this embodiment, a tension tester 8 and a flexible shaft 10 are installed between the handle assembly 5 and the loader brake 4. The tension tester 8 can automatically display the value for adjustment, and there is no need to repeatedly measure and adjust with a vernier caliper. This saves time and effort in operation and improves inspection efficiency.
[0028] Example 2, reference Figure 1 and Figure 3 This embodiment is optimized on the basis of embodiment 1, specifically:
[0029] A height adjustment mechanism is provided between the bearing base 1 and the inspection table 2, and the height adjustment mechanism includes the following components:
[0030] Two bearing seats 11: The two bearing seats 11 are symmetrically fixed to the top outer wall of the bearing base 1;
[0031] Bidirectional screw 12: The bidirectional screw 12 is connected to the inner walls of the two bearing seats 11 through two bearings, and a handle 16 is welded to the outer wall of one end of the bidirectional screw 12;
[0032] Two sliding blocks 13: The two sliding blocks 13 are symmetrically screwed to two opposite thread ends of the bidirectional screw rod 12;
[0033] Two hinged inclined plates 14: The two hinged inclined plates 14 are symmetrically hinged to the tops of the two sliding blocks 13, and the tops of the two hinged inclined plates 14 are both hinged to the bottom of the inspection table 2;
[0034] Linear guide 15: The linear guide 15 is welded to the top outer wall of the bearing base 1, and the lower parts of the two sliding blocks 13 are slidably connected to the linear guide 15;
[0035] In this embodiment, the bidirectional screw 12 is controlled to rotate by the turning handle 16. Under the guidance of the linear guide rail 15, the two sliding blocks 13 will move away from each other and control the movement of the two hinged inclined plates 14, so that the inspection table 2 can be gradually raised, which is convenient for flexible adjustment of the height of the inspection table 2, so that it can adapt to the use of inspectors of different heights, thereby improving flexibility and practicality.
[0036] The working principle of this utility model:
[0037] First, the bidirectional screw 12 is controlled to rotate by the turning handle 16. Under the guidance of the linear guide rail 15, the two sliding blocks 13 will move away from each other and control the two hinged inclined plates 14 to move, so that the inspection table 2 can be gradually raised, which is convenient for flexibly adjusting the height of the inspection table 2, so that it can adapt to the use of inspectors of different heights, thereby improving flexibility and practicality;
[0038] Secondly, a tension tester 8 and a flexible shaft 10 are installed between the handle assembly 5 and the loader brake 4. The tension tester 8 can automatically display the value for adjustment, without the need for repeated measurement and adjustment with a vernier caliper. This saves time and effort in operation and improves inspection efficiency.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multifunctional loader brake inspection platform, comprising a bearing base (1) and an inspection platform (2); The top outer wall of the inspection table (2) is fixedly mounted with a mounting bracket assembly (3) and a loader brake (4) in sequence, the mounting bracket assembly (3) is mounted with a handle assembly (5), and one end of the handle assembly (5) is fixedly connected to a sliding plate (7) via a connecting piece (6); It is characterized in that A height adjustment mechanism is provided between the bearing base (1) and the inspection platform (2); a tension tester (8) is fixed to the top outer wall of the sliding plate (7); and one end of the tension tester (8) is connected to a flexible shaft (10) via a tester connector (9).
2. A multifunctional loader brake inspection station according to claim 1, characterized in that: One end of the flexible shaft (10) is connected to the loader brake (4), two guide rails are symmetrically welded on the mounting bracket assembly (3), and the sliding plate (7) is slidably connected to the two guide rails.
3. The multifunctional loader brake inspection station according to claim 1, characterized in that: The height adjustment mechanism comprises two bearing seats (11) symmetrically fixed to the top outer wall of the bearing base (1), a bidirectional screw (12), and two sliding blocks (13) symmetrically screwed to two opposite threaded ends of the bidirectional screw (12).
4. The multifunctional loader brake inspection station according to claim 1, characterized in that: The height adjustment mechanism further comprises two hinged inclined plates (14) symmetrically hinged to the tops of the two sliding blocks (13), and the tops of the two hinged inclined plates (14) are both hinged to the bottom of the inspection table (2).
5. The multifunctional loader brake inspection station according to claim 1, characterized in that: The height adjustment mechanism also includes a linear guide rail (15) welded to the top outer wall of the bearing base (1), and the lower parts of the two sliding blocks (13) are slidably connected to the linear guide rail (15).
6. The multifunctional loader brake inspection station according to claim 3, characterized in that: The bidirectional screw (12) is connected to the inner walls of the two bearing seats (11) through two bearings, respectively, and a rotating handle (16) is welded to the outer wall of one end of the bidirectional screw (12).