Standardized detection tool for flange plate

By designing a clamping structure and rotation mechanism that adapts to different sizes of flanges, combined with ultrasonic detection equipment, the problem that existing detection devices cannot adapt to different sizes of flanges is solved, and the practicality and efficiency of the detection tools are improved.

CN222364954UActive Publication Date: 2025-01-17XIANGYANG NANZHOU MASCH CO LTD
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Patent Information

Application Number
CN202420236329.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-01-17
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing detection devices cannot adapt to different sizes of flanges, resulting in a decrease in the practicality of the detection tool.

Method used

A standardized flange detection tool is designed, adopting a structure including a box, a turntable, a clamping mechanism and a motor. The clamping block is driven by a moving column and a limiting rod, and the turntable is driven by a motor to rotate. It is suitable for flanges of different sizes and is combined with ultrasonic detection equipment for comprehensive inspection.

Benefits of technology

It improves the adaptability and working efficiency of the detection tools, can adapt to different sizes of flanges for inspection, and enhances the comprehensiveness and efficiency of the detection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222364954U_ABST
Patent Text Reader

Abstract

The utility model discloses a flange plate standardization detection tool comprising a box body, the outer wall of the box body is provided with a box door, the inner side wall of the box body is fixedly connected with a plurality of cross rods, the bottom of the box body is fixedly connected with a plurality of fixing blocks, and the ends, far away from the inner side wall of the box body, of the cross rods are jointly and movably sleeved with a rotating disc. A rotary table is fixedly connected to the upper side of the box body, a storage table is fixedly connected to the upper side of the rotary table, a clamping mechanism is arranged in the rotary table, two supports are fixedly connected to the inner bottom wall of the box body, the opposite sides of the two supports are jointly and fixedly connected with a first motor, and the tail end of an output shaft of the first motor is fixedly connected with a rotary shaft fixedly connected to the bottom of the rotary table. The two moving columns drive the corresponding clamping blocks to move oppositely under the limiting of the limiting rods until the two clamping blocks clamp a flange plate, the clamping blocks can adapt to flange plates of different sizes through forward and reverse rotation of the second motor, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection tools, in particular to a flange standardization detection tool. Background Art

[0002] Flange is also called flange flange or flange. Flange is a part that connects pipes to each other. It is used to connect pipe ends. It is also used on the inlet and outlet of equipment. It is used to connect two equipments, such as reducer flange. Flange connection or flange joint refers to a detachable connection that is connected by flange, gasket and bolts as a combined sealing structure. Pipe flange refers to the flange used for piping in pipeline devices. It is used on equipment to refer to the inlet and outlet flanges of the equipment. There are holes on the flange, and bolts make the two flanges tightly connected;

[0003] Usually, after the flange is produced, defects such as cracks and pores are prone to occur in the flange and the connection parts, which require detection tools to detect them. However, flanges vary in size, and existing detection devices cannot adapt to flanges of different sizes, thereby reducing the practicality of the device. Utility Model Content

[0004] The utility model aims to solve the problems in the background technology and proposes a flange standardization detection tool.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A flange standardization detection tool, comprising a box body, a box door is installed on the outer wall of the box body, and a plurality of cross bars are fixedly connected to the inner wall of the box body, a plurality of fixed blocks are fixedly connected to the bottom of the box body, a turntable is movably sleeved on one end of the plurality of cross bars away from the inner wall of the box body, a storage table is fixedly connected to the upper side of the turntable, a clamping mechanism is arranged inside the turntable, two brackets are fixedly connected to the inner bottom wall of the box body, a motor 1 is fixedly connected to the opposite side of the two brackets, and a rotating shaft fixedly connected to the bottom of the turntable is fixedly connected to the end of the output shaft of the motor 1;

[0007] The clamping mechanism includes a second motor fixedly connected to the inner top wall of the turntable, the end of the output shaft of the second motor is fixedly connected to a worm movably inserted in the inner bottom wall of the turntable, the outer wall of the worm is meshed with a worm wheel, the outer wall of the worm wheel is fixedly penetrated by a two-way threaded rod movably inserted in the inner side wall of the turntable, the outer wall of the two-way threaded rod is movably sleeved with two movable columns movably penetrating the outer wall of the turntable, the upper sides of the two movable columns are fixedly connected to clamping blocks, and the outer wall of each of the movable columns is movably penetrated by a limiting rod fixedly connected to the inner side wall of the turntable.

[0008] Preferably, two fill lights are installed on the inner side wall of the box.

[0009] Preferably, a plurality of holes are formed at the bottom of the box.

[0010] Preferably, a handle is fixedly connected to the outer wall of the door.

[0011] Preferably, the outer wall of each movable column is provided with a threaded hole matching the bidirectional threaded rod.

[0012] Preferably, the outer wall of the turntable is provided with sliding grooves matching with the plurality of cross bars.

[0013] Compared with the existing technology, the advantages of this flange standardization detection tool are:

[0014] 1. The two moving columns drive the corresponding clamping blocks to move toward each other under the limit of the limit rod until the two clamping blocks clamp the flange. The forward and reverse rotation of the second motor enables the clamping blocks to adapt to flanges of different sizes, thereby improving the practicality of the device;

[0015] 2. By starting the motor to drive the shaft to rotate, the turntable rotates under the limit of multiple cross bars, so that the ultrasonic testing equipment can detect the flange more comprehensively and improve the work efficiency;

[0016] To sum up, the utility model drives the corresponding clamping blocks to move toward each other under the limit of the limit rod through two movable columns until the two clamping blocks clamp the flange. The forward and reverse rotation of motor 2 enables the clamping blocks to adapt to flanges of different sizes, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view of a flange standardization detection tool proposed by the utility model;

[0018] Figure 2 This is a bottom view of a flange standardization detection tool proposed by the utility model;

[0019] Figure 3 This is a cross-sectional view of a box in a flange standardization detection tool proposed by the utility model.

[0020] In the figure: 1 box body, 2 box door, 3 cross bar, 4 turntable, 5 storage table, 6 ultrasonic detection equipment, 7 bracket, 8 motor 1, 9 shaft, 10 motor 2, 11 worm, 12 worm wheel, 13 bidirectional threaded rod, 14 moving column, 15 clamping block, 16 limit rod, 17 fill light, 18 handle, 19 fixing block, 20 hole. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-Figure 3 A flange standardization detection tool comprises a housing 1, a bottom of which is provided with a plurality of holes 20, which facilitates the heat dissipation of a motor 8.

[0023] Two fill lights 17 are installed on the inner wall of the box body 1, and a box door 2 is installed on the outer wall of the box body 1. A handle 18 is fixedly connected to the outer wall of the box door 2, so that the staff can open the box door 2 more conveniently.

[0024] A plurality of cross bars 3 are fixedly connected to the inner wall of the box body 1, a plurality of fixed blocks 19 are fixedly connected to the bottom of the box body 1, a turntable 4 is movably sleeved on one end of the plurality of cross bars 3 away from the inner wall of the box body 1, and a sliding groove matching the plurality of cross bars 3 is provided on the outer wall of the turntable 4, thereby achieving a limiting effect.

[0025] The upper side of the turntable 4 is fixedly connected with a storage table 5, and the turntable 4 is provided with a clamping mechanism, which includes a motor 2 10 fixedly connected to the inner top wall of the turntable 4, and the output shaft end of the motor 2 10 is fixedly connected to a worm 11 movably inserted in the inner bottom wall of the turntable 4, and the outer wall of the worm 11 is meshed with a worm wheel 12, and the outer wall of the worm wheel 12 is fixedly penetrated with a bidirectional threaded rod 13 movably inserted in the inner wall of the turntable 4, and the outer wall of the bidirectional threaded rod 13 is movably sleeved with two movable columns 14 movably penetrating the outer wall of the turntable 4, and the outer wall of each movable column 14 is provided with a threaded hole matching the bidirectional threaded rod 13, and the two movable columns 14 are provided with a threaded hole matching the bidirectional threaded rod 13. The upper side of 14 is fixedly connected with a clamping block 15, and the outer wall of each movable column 14 is movably penetrated by a limit rod 16 fixedly connected to the inner wall of the turntable 4. When in use, the flange is placed on the storage table 5, and then the motor 2 10 is started to drive the worm 11 to rotate, and the worm gear 12 engaged with it is used to drive the bidirectional threaded rod 13 to rotate, so that the two movable columns 14 drive the corresponding clamping blocks 15 to move toward each other under the limit of the limit rod 16 until the two clamping blocks 15 clamp the flange. The forward and reverse rotation of the motor 2 10 makes the clamping blocks 15 adapt to flanges of different sizes, thereby improving the practicability of the device.

[0026] Two brackets 7 are fixedly connected to the inner bottom wall of the box body 1, and a motor 8 is fixedly connected to the opposite sides of the two brackets 7. The end of the output shaft of the motor 8 is fixedly connected to a rotating shaft 9 fixedly connected to the bottom of the turntable 4. After the flange is fixed, the motor 8 is started to drive the rotating shaft 9 to rotate, so that the turntable 4 rotates under the limit of multiple cross bars 3, so that the ultrasonic detection equipment 6 can detect the flange more comprehensively, thereby improving work efficiency.

[0027] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A flange standardization detection tool, comprising a housing (1), characterized in that: The outer wall of the box body (1) is provided with a box door (2), and the inner wall of the box body (1) is fixedly connected with a plurality of cross bars (3), the bottom of the box body (1) is fixedly connected with a plurality of fixed blocks (19), the ends of the plurality of cross bars (3) away from the inner wall of the box body (1) are movably sleeved with a turntable (4), the upper side of the turntable (4) is fixedly connected with a storage table (5), a clamping mechanism is arranged inside the turntable (4), the inner bottom wall of the box body (1) is fixedly connected with two brackets (7), the opposite sides of the two brackets (7) are fixedly connected with a motor (8), and the end of the output shaft of the motor (8) is fixedly connected with a rotating shaft (9) fixedly connected to the bottom of the turntable (4); The clamping mechanism comprises a second motor (10) fixedly connected to the inner top wall of the turntable (4); the end of the output shaft of the second motor (10) is fixedly connected to a worm (11) movably inserted in the inner bottom wall of the turntable (4); the outer wall of the worm (11) is meshed with a worm wheel (12); the outer wall of the worm wheel (12) is fixedly penetrated by a bidirectional threaded rod (13) movably inserted in the inner side wall of the turntable (4); the outer wall of the bidirectional threaded rod (13) is movably sleeved with two movable columns (14) movably penetrating the outer wall of the turntable (4); the upper sides of the two movable columns (14) are fixedly connected to a clamping block (15); the outer wall of each movable column (14) is movably penetrated by a limiting rod (16) fixedly connected to the inner side wall of the turntable (4).

2. A flange standardized detection tool according to claim 1, characterized in that: Two fill-in lights (17) are installed on the inner side wall of the box (1).

3. A flange standardized detection tool according to claim 1, characterized in that: The bottom of the box body (1) is provided with a plurality of holes (20).

4. A flange standardization detection tool according to claim 1, characterized in that: A handle (18) is fixedly connected to the outer wall of the box door (2).

5. A flange standardization detection tool according to claim 1, characterized in that: The outer wall of each movable column (14) is provided with a threaded hole matching the bidirectional threaded rod (13).

6. A flange standardization detection tool according to claim 1, characterized in that: The outer wall of the rotating disk (4) is provided with sliding grooves matching the plurality of cross bars (3).