Integrated processing device for sea-buckthorn extraction process

By designing an integrated processing device for the sea buckthorn extraction process, the problem of lack of automated operations in the existing technology for sea buckthorn extraction and processing is solved, efficient and precise sea buckthorn extraction and storage is achieved, and product quality and processing efficiency are improved.

CN222368399UActive Publication Date: 2025-01-21GANSU JINQIAOFU AGRI & FORESTRY RESOURCES TECH CO LTD
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Patent Information

Application Number
CN202421078615.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-21
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing sea buckthorn extraction and processing lacks an integrated automated operating system, which leads to the product being easily contaminated, wasted, oxidized and deteriorated, and microbial exceeding the standard, affecting product quality.

Method used

An integrated processing device for the sea buckthorn extraction process is designed, including a crushing box, an extraction kettle, a separation tank and a storage box. Sealing plates and valves are used to ensure the sealing and automated operation of the processing process.

Benefits of technology

It has realized the automated integration of sea buckthorn extraction, separation and storage, avoiding product contamination and waste, improving the nutrient content and quality of the product, ensuring that microbial indicators meet standards, and improving processing efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hippophae rhamnoides processing, and discloses a hippophae rhamnoides extraction process integrated processing device which comprises a crushing box, an extraction kettle, a separation tank and a storage box, the crushing box is arranged above the extraction kettle, crushing rollers are symmetrically arranged in the crushing box, a sealing plate is arranged between the crushing box and the extraction kettle, a mixing tank is rotatably connected in the extraction kettle, and the separation tank is arranged in the mixing tank. The liquid tank is connected to one side of the extraction kettle, the gas inlet pipe is arranged at the upper end in the extraction kettle, the high-pressure pump is arranged on the liquid tank, the filter plate I is arranged at the bottom of the mixing tank, the separation tank is arranged below the extraction kettle through a connecting channel, the filter plate II is connected in the separation tank, the circulating gas pipe is connected between the separation tank and the liquid tank, and the storage box is arranged below the separation tank. The lower end of the diversion pipe extends into the storage box, and the upper end and the lower end of the side wall of the storage box are both provided with discharge pipes. The device has the advantages of being high in integration degree, capable of preventing products from being polluted and deteriorated, high in machining efficiency and high in precision.
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Description

Technical Field

[0001] The utility model relates to the technical field of seabuckthorn processing, in particular to an integrated processing device for seabuckthorn extraction process. Background Art

[0002] Seabuckthorn is a fruit rich in nutrients. Seabuckthorn extraction usually refers to the process of extracting beneficial ingredients from seabuckthorn fruits, and is often used in health products, cosmetics, food additives and other products. The existing seabuckthorn extraction process mainly uses supercritical CO2 extraction. The extraction equipment is advanced, but the subsequent separation, storage and other processes of seabuckthorn extraction are not integrated with the extraction process into an integrated automated processing and operating system. It is still a simple decentralized traditional operation mode. The products processed by this traditional operation mode are easily contaminated, dumped and wasted, easily oxidized and deteriorated, easily exceed the microbial standard and affect product quality. Utility Model Content

[0003] In order to solve the above-mentioned problems, the utility model provides a seabuckthorn extraction process integrated one-piece processing device which has a high degree of integration, can avoid product contamination and deterioration, and has high processing efficiency and high precision.

[0004] In order to solve the above technical problems, the technical solution proposed by the utility model is: an integrated processing device for seabuckthorn extraction process, including a crushing box, an extraction kettle, a separation tank, and a storage box, the crushing box is arranged above the extraction kettle, and the crushing rollers that cooperate with each other are symmetrically arranged in the crushing box, and the crushing rollers are driven by a motor 1 fixed to the outer wall of the crushing box, a feeding hopper is arranged above the crushing box, a sealing plate is slidably arranged between the crushing box and the extraction kettle, a mixing tank is rotatably connected in the extraction kettle, and the mixing tank is driven by a driving structure fixed in the extraction kettle, a liquid tank is connected to one side of the extraction kettle, and the upper part of the extraction kettle is provided with a liquid tank. An air inlet pipe is provided at the end, one end of the air inlet pipe extends out of the extraction kettle and is arranged in the liquid tank, the liquid tank is provided with a high-pressure pump matching the air inlet pipe, a filter plate 1 is provided at the bottom of the mixing tank, the separation tank is connected to the bottom of the extraction kettle through a connecting channel, a filter plate 2 is connected in the separation tank, a circulating air pipe is connected between the upper end of the separation tank and the liquid tank, the storage box is arranged below the separation tank, a guide pipe is connected to the lower end of the separation tank, the lower end of the guide pipe extends into the lower end of the storage box and is arranged close to the inner wall of the storage box, the upper and lower ends of the side walls of the storage box are provided with discharge pipes, and valves are provided on the connecting channel, the guide pipe and the discharge pipe.

[0005] Furthermore, a guide plate matching the crushing box is connected to the upper inner wall of the extraction kettle.

[0006] Furthermore, the driving structure includes a gear and a toothed belt, the toothed belt is fixedly connected to the outer wall of the mixing tank, the gear is arranged on one side of the mixing tank and meshes with the toothed belt, a rotating shaft passes through the center of the gear, the rotating shaft is rotatably connected to a fixed plate fixed on the inner wall of the extraction kettle, and the rotating shaft is driven by motor 2 fixed in the extraction kettle.

[0007] Furthermore, the filter plate 1 and the filter plate 2 are plate bodies with the middle portions bulging upward and downward respectively.

[0008] Furthermore, the inner lower wall of the separation tank is an inclined surface inclined toward the flow guide pipe.

[0009] Furthermore, the storage box and the extraction kettle are connected and fixed via a plurality of support rods.

[0010] Compared with the prior art, the utility model has the following advantages: the crushing box, extraction kettle, separation tank, storage box and other parts are integrated into one design, and the sea buckthorn extraction, separation and storage can be integrated into an integrated system. With the help of sealing plates, valves and other structures, the sealing of the sea buckthorn processing process can be guaranteed, and pollution and waste in the sea buckthorn extraction process can be effectively avoided, which is conducive to obtaining high-quality products with high nutrient content, good quality and microbial indicators that meet the standards. It has high processing accuracy and does not require excessive manual intervention, saving time and effort, and is conducive to improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional diagram of the utility model;

[0012] Figure 2 It is the front view of the utility model;

[0013] Figure 3 It is a side view of the utility model;

[0014] Figure 4 It is a top view of the utility model;

[0015] Figure 5 It is a cross-sectional view of the utility model;

[0016] Figure 6 It is a structural schematic diagram of the driving structure part of the utility model.

[0017] As shown in the figure: 1. Crushing box; 2. Extraction kettle; 3. Separation tank; 4. Storage box; 5. Crushing roller; 6. Motor 1; 7. Feed hopper; 8. Sealing plate; 9. Mixing tank; 10. Liquid tank; 11. Inlet pipe; 12. High-pressure pump; 13. Filter plate 1; 14. Connecting channel; 15. Filter plate 2; 16. Circulating air pipe; 17. Guide pipe; 18. Discharge pipe; 19. Valve; 20. Guide plate; 21. Gear; 22. Toothed belt; 23. Fixed plate; 24. Motor 2; 25. Support rod. DETAILED DESCRIPTION

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0019] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 A processing device integrated with the sea buckthorn extraction process comprises a crushing box 1, an extraction kettle 2, a separation tank 3 and a storage box 4. The crushing box 1 is arranged above the extraction kettle 2. Crushing rollers 5 that cooperate with each other are symmetrically arranged in the crushing box 1. The crushing rollers 5 are driven by a motor 6 fixed on the outer wall of the crushing box 1. A feeding hopper 7 is arranged above the crushing box 1. A sealing plate 8 is slidingly arranged between the crushing box 1 and the extraction kettle 2. A mixing tank 9 is rotatably connected in the extraction kettle 2. A guide plate 20 matching the crushing box 1 is connected on the upper inner wall of the extraction kettle 2. The guide plate 20 can ensure that the sea buckthorn falls smoothly into the mixing tank 9.

[0020] Combined with Figure 5 , Attachment Figure 6 The mixing tank 9 is driven by a driving structure fixed in the extraction kettle 2, and the driving structure includes a gear 21 and a toothed belt 22. The toothed belt 22 is fixedly connected to the outer wall of the mixing tank 9. The gear 21 is arranged on one side of the mixing tank 9 and meshes with the toothed belt 22. A rotating shaft is provided through the center of the gear 21, and the rotating shaft is rotatably connected to a fixed plate 23 fixed on the inner wall of the extraction kettle 2. The rotating shaft is driven by a motor 24 fixed in the extraction kettle 2. By driving the gear 21 to rotate by the motor 24, the mixing tank 9 can be stably rotated, thereby facilitating the rapid and sufficient mixing of sea buckthorn and liquid CO2, which is beneficial to improving the processing efficiency.

[0021] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5A liquid tank 10 is connected to one side of the extraction kettle 2, an air inlet pipe 11 is provided at the upper end of the extraction kettle 2, one end of the air inlet pipe 11 extends out of the extraction kettle 2 and is arranged in the liquid tank 10, a high-pressure pump 12 matching the air inlet pipe 11 is provided on the liquid tank 10, a filter plate 13 is provided at the bottom of the mixing tank 9, the separation tank 3 is connected to the bottom of the extraction kettle 2 through a connecting channel 14, a filter plate 2 15 is connected to the separation tank 3, the filter plate 13 and the filter plate 2 15 are plate bodies with the middle part protruding upward and the middle part protruding downward respectively, which facilitates the aggregation of solid matter and effectively avoids the blockage of the filter plate 13 and the filter plate 2 15.

[0022] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 A circulating air pipe 16 is connected between the upper end of the separation tank 3 and the liquid tank 10, and the storage box 4 is arranged below the separation tank 3. The storage box 4 is connected and fixed to the extraction kettle 2 by a plurality of support rods 25 to ensure the stability of the storage box 4.

[0023] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 The lower end of the separation tank 3 is connected with a guide pipe 17, and the lower wall of the separation tank 3 is an inclined surface inclined to the guide pipe 17, which can ensure that the sea buckthorn oil flows out of the separation tank 3 completely to avoid residual waste.

[0024] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 The lower end of the guide pipe 17 extends into the lower end of the storage box 4 and is arranged close to the inner wall of the storage box 4. The upper and lower ends of the side walls of the storage box 4 are provided with discharge pipes 18. The connecting channel 14, the guide pipe 17 and the discharge pipe 18 are all provided with valves 19.

[0025] The specific implementation mode of the utility model is as follows: the device is connected to an external power supply, sea buckthorn is put into the crushing box 1 from the feed hopper 7, the motor 1 6 is turned on, the motor 1 6 drives the crushing roller 5 to rotate to crush the sea buckthorn, the sealing plate 8 is opened, and the crushed sea buckthorn falls into the mixing tank 9 under the action of the guide plate 20, the extraction kettle 2 is pressurized and heated, the high-pressure pump 12 is turned on, and the liquid CO2 in the liquid tank 10 is injected into the mixing tank 9 through the air intake pipe 11 to mix it with the sea buckthorn for extraction, the motor 2 24 is turned on, the motor 24 drives the gear 21 to rotate through the rotating shaft, the gear 21 engages with the toothed belt 22 to rotate, and then drives the mixing tank 9 to rotate to make the sea buckthorn The seabuckthorn oil is fully mixed with the liquid CO2, and then the valve 19 on the connecting channel 14 is opened. The seabuckthorn oil is mixed in the liquid CO2 and passes through the filter plate 13 through the connecting channel 14 into the separation tank 3. The solubility of the liquid CO2 is reduced due to the pressure reduction, and the seabuckthorn oil is separated from the liquid CO2. The liquid CO2 enters the liquid tank 10 through the circulating air pipe 16 for recycling. The valve 19 on the guide pipe 17 is opened, and the seabuckthorn oil enters the guide pipe 17 after secondary filtration through the filter plate 15, and finally flows into the lower layer of the storage box 4. The seabuckthorn oil is precipitated in the storage box 4, and the valves 19 on the upper and lower discharge pipes 18 can be opened to allow the seabuckthorn oil and the precipitated impurities to flow out separately.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. An integrated processing device for seabuckthorn extraction process, comprising a crushing box (1), an extraction kettle (2), a separation tank (3), and a storage box (4), characterized in that: The crushing box (1) is arranged above the extraction kettle (2). The crushing box (1) is symmetrically provided with crushing rollers (5) that cooperate with each other. The crushing rollers (5) are driven by a motor (6) fixed on the outer wall of the crushing box (1). A feeding hopper (7) is arranged above the crushing box (1). A sealing plate (8) is slidably provided between the crushing box (1) and the extraction kettle (2). A mixing tank (9) is rotatably connected to the extraction kettle (2). The mixing tank (9) is driven by a driving structure fixed in the extraction kettle (2). A liquid tank (10) is connected to one side of the extraction kettle (2). An air inlet pipe (11) is arranged at the upper end of the extraction kettle (2). One end of the air inlet pipe (11) extends out of the extraction kettle (2) and is arranged in the liquid tank (10). A matching air inlet pipe (11) is arranged on the liquid tank (10). A high-pressure pump (12) of the pipe (11) is provided at the bottom of the mixing tank (9), a filter plate 1 (13) is provided at the bottom of the mixing tank (9), the separation tank (3) is connected to the bottom of the extraction kettle (2) through a connecting channel (14), a filter plate 2 (15) is connected inside the separation tank (3), a circulating air pipe (16) is connected between the upper end of the separation tank (3) and the liquid tank (10), the storage box (4) is provided below the separation tank (3), a guide pipe (17) is connected to the lower end of the separation tank (3), the lower end of the guide pipe (17) extends into the lower end of the storage box (4) and is arranged close to the inner wall of the storage box (4), the upper and lower ends of the side wall of the storage box (4) are provided with a discharge pipe (18), and valves (19) are provided on the connecting channel (14), the guide pipe (17) and the discharge pipe (18).

2. The integrated processing device for seabuckthorn extraction according to claim 1, characterized in that: A guide plate (20) matching the crushing box (1) is connected to the upper inner wall of the extraction kettle (2).

3. The integrated processing device for seabuckthorn extraction according to claim 1, characterized in that: The driving structure comprises a gear (21) and a toothed belt (22); the toothed belt (22) is fixedly connected to the outer wall of the mixing tank (9); the gear (21) is arranged on one side of the mixing tank (9) and meshes with the toothed belt (22); a rotating shaft is provided through the center of the gear (21); the rotating shaft is rotatably connected to a fixed plate (23) fixed to the inner wall of the extraction kettle (2); and the rotating shaft is driven by a second motor (24) fixed in the extraction kettle (2).

4. The integrated processing device for seabuckthorn extraction according to claim 1, characterized in that: The filter plate 1 (13) and the filter plate 2 (15) are plate bodies with the middle portions protruding upwards and downwards respectively.

5. The integrated processing device for seabuckthorn extraction according to claim 1, characterized in that: The inner lower wall of the separation tank (3) is an inclined surface inclined toward the flow guide pipe (17).

6. The integrated processing device for seabuckthorn extraction according to claim 1, characterized in that: The storage box (4) and the extraction kettle (2) are connected and fixed via a plurality of support rods (25).