Emulsifying device for defoaming agent production
By designing an emulsification device for defoaming agent production including an emulsification tank, a hydraulic rod and a water supply component, a lateral scraper component and a scraper plate are used for comprehensive scraping, and convenient inner wall flushing is achieved through water spray holes and water pumps. , which solves the problems of incomplete scraping and inconvenient cleaning in the existing technology, and improves the emulsification effect and cleaning efficiency.
Patent Information
- Application Number
- CN202420828877.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing high-efficiency emulsification device for the production of defoamers is not comprehensive during the emulsification process, and it is not convenient to clean the top and bottom of the cylinder, resulting in incomplete discharge, and complex stirring structure, resulting in waste of water and poor flushing effect. .
An emulsification device including an emulsification tank, a hydraulic rod and a water supply assembly is designed. It adopts a lateral scraper assembly, a top scraper plate and a bottom scraper plate. The hydraulic rod drives the rotating shaft to drive the scraper assembly and scraper plate to rotate synchronously. , ensuring comprehensive scraping of the inner wall, top and bottom of the tank, and convenient inner wall flushing through water spray holes and water pumps.
It achieves comprehensive scraping of the inner wall, top and bottom of the tank during the emulsification process, improves the emulsification effect, reduces water waste through the improved cleaning structure, and improves the flushing effect.
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Figure CN222368851U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of defoaming agent emulsifying devices, in particular to an emulsifying device for defoaming agent production. Background Art
[0002] Defoaming agent, also known as defoaming agent, is a food additive that reduces surface tension, inhibits foam generation or eliminates generated foam during food processing; an emulsifier is required for emulsification in the production process of defoaming agent. After searching, the prior art (application number: CN202320515226.X) records "a high-efficiency emulsifying device for defoaming agent production, which relates to the technical field of defoaming agent production, including a cylinder, four supporting legs are fixedly provided at the bottom end of the cylinder, two linear slides are fixedly provided on one side of the cylinder, and the surfaces of the two linear slides are slidably connected with slide seats, a support plate is fixedly provided between the two slide seats, a mounting plate is fixedly provided at the top of the support plate, a stirring assembly is provided on the top of the mounting plate, and a driving assembly is provided on one side of the mounting plate. The beneficial effect of the utility model is that the stirring assembly is provided to facilitate stirring of the raw materials inside the cylinder, and the scraper plate in the stirring assembly can clean the inner wall of the cylinder under the elastic action of the connecting spring; the driving assembly can drive the stirring plate and the scraper plate in the stirring assembly to move up and down reciprocatingly, thereby increasing the stirring area and allowing the raw materials to be mixed more evenly."
[0003] However, although the high-efficiency emulsifying device for defoaming agent production in the prior art achieves more uniform mixing of raw materials, it still has some shortcomings: the scraper plate of the existing high-efficiency emulsifying device for defoaming agent production can only scrape the inner wall of the circumferential side of the cylinder, and the emulsification process requires rapid stirring, so there will be emulsified adhesion on the top and bottom of the cylinder, and the stirring process is not convenient for scraping the top and bottom, and the discharge process is incomplete due to the comprehensive scraping; secondly, the stirring structure is relatively complicated, resulting in a large amount of water required for flushing at the end of use, resulting in water waste and poor flushing effect. Utility Model Content
[0004] In order to overcome the defects of the prior art, an emulsifying device for producing a defoaming agent is provided to solve the problems that the existing high-efficiency emulsifying device for producing a defoaming agent has incomplete internal scraping and is inconvenient to clean.
[0005] To achieve the above-mentioned purpose, an emulsifying device for producing a defoaming agent is provided, comprising: an emulsifying tank body, a hydraulic rod and a water supply assembly, wherein an upper cover is arranged on the top of the emulsifying tank body, and a discharge port is arranged on the bottom thereof, the hydraulic rod is fixed to the outer wall of the emulsifying tank body, and the upper end of the hydraulic rod is connected to a lifting plate, and a fixing frame is installed on the upper end of the lifting plate, a motor is installed on the lower end of the fixing frame, and the motor is connected to a rotating shaft through a gear set, and the rotating shaft rotates through the upper cover and the lifting plate, the rotating shaft comprises a hollow section, and a water spray hole is opened on the outer wall of the hollow section, and a one-way valve is installed in the water spray hole, the water supply assembly is arranged at the upper end of the lifting plate, and the water supply assembly comprises a water tank, a water pump and a water pipe, and the water pipe is rotatably connected to the upper end of the rotating shaft, a lateral scraper assembly, a top scraper plate and a bottom scraper plate are arranged inside the emulsifying tank body, and the lateral scraper assembly and the top scraper plate are connected to the outer side of the rotating shaft, and the bottom scraper plate is connected to the bottom of the rotating shaft.
[0006] Furthermore, the lifting plate is internally connected with connecting bolts, and a threaded hole is opened at the upper end of the upper cover corresponding to the lower side of the connecting bolts.
[0007] Furthermore, the water inlet end of the water pump is connected to the water tank, the water outlet end is connected to the upper end of the water pipe, and the water pipe vertically passes through the fixing frame.
[0008] Furthermore, the gear set includes a gear fixed to the outer wall of the rotating shaft and a gear fixed to the output shaft end of the motor, and the two gears are meshed with each other.
[0009] Furthermore, an inner cavity is opened inside the hollow section, and the inner cavity only passes through the rotating shaft upward, and the lower end of the inner cavity is set as a blocking end.
[0010] Furthermore, the upper end of the top scraper plate and the lower end of the bottom scraper plate are both provided with rubber plates, and both ends of the top scraper plate and the bottom scraper plate are both provided with guide holes, and guide rods are connected to the guide holes.
[0011] Furthermore, the lateral scraper assembly includes a cross bar fixed to the outer wall of the rotating shaft, and two ends of the cross bar are provided with sliding grooves, the interior of the sliding groove is slidably connected to a piston, and the outer end of the piston is connected to the sliding rod.
[0012] Furthermore, the side scraper assembly also includes a side scraper, and the inner end of the side scraper is connected to the slide rod, a spring is sleeved on the outer side of the slide rod, and a baffle is provided on the inner end of the spring, the baffle is fixed to the outer end of the cross bar, and the slide rod slides through the baffle.
[0013] The beneficial effects of the utility model are:
[0014] 1. When performing emulsification stirring, start the motor and the hydraulic rod, so that the driving shaft drives the side scraper assembly, the top scraper plate and the bottom scraper plate to rotate synchronously. The side scraper plate is in contact with the inner wall spring of the emulsification tank through the cross bar, slide bar, spring and side scraper plate included in the side scraper assembly, so that the tank wall is scraped during the stirring process. The lifting plate is driven up and down by the hydraulic cylinder to reciprocate, so that the driving shaft moves up and down. When the top scraper plate moves to contact the lower end of the upper cover, the scraping and cleaning of the lower side of the upper cover is realized. When the bottom scraper plate moves to the bottom of the emulsification tank, the scraping and cleaning of the bottom is realized, so that the scraping is more comprehensive;
[0015] 2. When cleaning, start the water pump to guide the water in the water tank into the inner cavity inside the hollow section of the rotating shaft through the water pipe, and then spray it outward through the water spray holes, and make the water spray holes spray in different directions, so as to facilitate the flushing of the inner wall of the emulsification tank. At the same time, start the motor to rotate, use the scraper to strengthen the cleaning of the inner wall, and then discharge it through the discharge port to achieve the effect of easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view cross-sectional structural schematic diagram of an embodiment of the utility model.
[0017] Figure 2 For the utility model embodiment Figure 1 Schematic diagram of the structure at point A in the middle.
[0018] Figure 3 For the utility model embodiment Figure 1 Schematic diagram of the structure at point B in the middle.
[0019] Figure 4 For the utility model embodiment Figure 1 Schematic diagram of the structure at point C in the middle.
[0020] In the figure: 1. emulsifying tank body; 11. upper cover; 2. hydraulic rod; 21. lifting plate; 22. fixing frame; 23. motor; 24. gear set; 25. rotating shaft; 251. inner cavity; 252. hollow section; 253. water spray hole; 254. one-way valve; 3. water supply assembly; 31. water tank; 32. water pump; 33. water pipe; 4. connecting bolt; 5. side scraper assembly; 51. cross bar; 52. slide groove; 53. piston; 54. slide rod; 55. baffle; 56. spring; 57. side scraper; 58. guide rod; 6. top scraper plate; 7. bottom scraper plate. DETAILED DESCRIPTION
[0021] Reference Figures 1 to 4 As shown, the utility model provides an emulsifying device for defoaming agent production, comprising: an emulsifying tank body 1, a hydraulic rod 2 and a water supply component 3.
[0022] Specifically, the top of the emulsification tank body 1 is provided with an upper cover 11, and the bottom thereof is provided with a discharge port, the hydraulic rod 2 is fixed to the outer wall of the emulsification tank body 1, and the upper end of the hydraulic rod 2 is connected to a lifting plate 21, and the upper end of the lifting plate 21 is installed with a fixing frame 22, and the lower end of the fixing frame 22 is installed with a motor 23, and the motor 23 is connected to a rotating shaft 25 through a gear set 24, and the rotating shaft 25 rotates through the upper cover 11 and the lifting plate 21, and the rotating shaft 25 includes a hollow section 252, and the outer wall of the hollow section 252 is provided with a water spray hole 253, and a single The hollow section 252 is provided with an inner cavity 251, and the inner cavity 251 only penetrates the rotating shaft 25 upward, and the lower end of the inner cavity 251 is set as a blocking end, the water supply component 3 is arranged at the upper end of the lifting plate 21, and the water supply component 3 includes a water tank 31, a water pump 32 and a water pipe 33, and the water pipe 33 is rotatably connected to the upper end of the rotating shaft 25, and the emulsification tank body 1 is provided with a side scraper component 5, a top scraper plate 6 and a bottom scraper plate 7, and the side scraper component 5 and the top scraper plate 6 are connected to the outside of the rotating shaft 25, and the bottom scraper plate 7 is connected to the bottom of the rotating shaft 25.
[0023] In this embodiment, the emulsification tank body 1 and the internal structure, the hydraulic rod 2 and the water supply assembly 3 constitute the main structure of the emulsification device for defoaming agent production involved in this application.
[0024] In this embodiment, the water spray hole 253 is configured as an inclined hole structure to achieve a spraying effect in multiple directions, thereby enhancing the cleaning effect.
[0025] Specifically, the lifting plate 21 is internally connected with a connecting bolt 4 , and a threaded hole is opened at the upper end of the upper cover 11 corresponding to the lower side of the connecting bolt 4 .
[0026] As a preferred embodiment, by providing the connecting bolts 4 and the threaded holes, it is convenient to connect the connecting bolts 4 with the threaded holes, and then the upper cover 11 can be opened upwards by the hydraulic rod 2, thereby facilitating the feeding of the raw materials.
[0027] Specifically, the water inlet end of the water pump 32 is connected to the water tank 31, and the water outlet end is connected to the upper end of the water pipe 33, and the water pipe 33 vertically passes through the fixed frame 22. The gear set 24 includes a gear fixed to the outer wall of the rotating shaft 25, and a gear fixed to the output shaft end of the motor 23, and the two gears are meshed with each other.
[0028] As a preferred embodiment, the gear set 24 is provided to realize the connection between the rotating shaft 25 and the water pipe 33 during the rotation process, and the water pipe 33 realizes direct rotation connection with the pipe body through the adapter in the prior art.
[0029] Specifically, a rubber plate is provided at the upper end of the top scraper plate 6 and the lower end of the bottom scraper plate 7, and guide holes are opened at both ends of the top scraper plate 6 and the bottom scraper plate 7, and guide rods 58 are connected to the guide holes.
[0030] As a preferred embodiment, a rubber plate is provided to facilitate elastic contact between the scraper plate and the inner wall of the tank body, and the rubber plate is made of a rubber material that does not react with the raw materials inside the emulsification tank body 1.
[0031] Specifically, the side scraper assembly 5 includes a cross bar 51 fixed to the outer wall of the rotating shaft 25, and slide grooves 52 are opened at both ends of the cross bar 51, a piston 53 is slidably connected inside the slide groove 52, and a slide rod 54 is connected to the outer end of the piston 53. The side scraper assembly 5 also includes a side scraper 57, and the inner end of the side scraper 57 is connected to the slide rod 54, a spring 56 is sleeved on the outer side of the slide rod 54, and a baffle 55 is provided on the inner end of the spring 56, the baffle 55 is fixed to the outer end of the cross bar 51, and the slide rod 54 slides through the baffle 55.
[0032] As a preferred embodiment, by setting the cross bar 51 and the side scraper plate 57 included in the side scraper assembly 5, a stirring effect is achieved while scraping. At the same time, a stirring rod is welded to the outer wall of the rotating shaft 25, and the stirring rod is located between the top scraper plate 6 and the bottom scraper plate 7.
[0033] During use, when emulsification and stirring are carried out, the motor and the hydraulic rod are started, so that the driving shaft drives the side scraper assembly, the top scraper plate and the bottom scraper plate to rotate synchronously, and the side scraper plate is used to scrape the tank wall during the stirring process, and the lifting plate is driven by the hydraulic cylinder to reciprocate up and down, so as to drive the shaft to move up and down. When the top scraper plate moves and contacts the lower side of the upper cover, the scraping and cleaning of the lower side of the upper cover is realized, and when the bottom scraper plate moves to the bottom of the emulsification tank body, the scraping and cleaning of the bottom is realized, thereby making the scraping more comprehensive, and starting the water pump, so that the water in the water tank is introduced into the inner cavity inside the hollow section of the rotating shaft through the water pipe, and then sprayed outward through the water spray hole, and the water spray hole is sprayed in different directions, so as to facilitate the flushing of the inner wall of the emulsification tank, and at the same time, the motor is started to rotate, and the scraper is used to strengthen the cleaning of the inner wall, and then it is discharged through the discharge port.
[0034] The utility model discloses an emulsifying device for producing defoaming agent, which can effectively solve the problems of incomplete internal scraping and inconvenience in cleaning in the existing high-efficiency emulsifying device for producing defoaming agent. It increases the scraping cleaning area on the basis of the existing technology of emulsifying device for producing defoaming agent, makes the scraping more comprehensive, and facilitates the internal cleaning effect.
Claims
1. An emulsifying device for producing a defoaming agent, comprising: An emulsification tank (1), a hydraulic rod (2) and a water supply assembly (3), wherein the top of the emulsification tank (1) is provided with an upper cover (11), and the bottom thereof is provided with a discharge port, characterized in that: the hydraulic rod (2) is fixed to the outer wall of the emulsification tank (1), and the upper end of the hydraulic rod (2) is connected to a lifting plate (21), and the upper end of the lifting plate (21) is installed with a fixing frame (22), the lower end of the fixing frame (22) is installed with a motor (23), and the motor (23) is connected to a rotating shaft (25) through a gear set (24), and the rotating shaft (25) rotates through the upper cover (11) and the lifting plate (21), and the rotating shaft (25) includes a hollow section (252 ), and a water spray hole (253) is formed on the outer wall of the hollow section (252), and a one-way valve (254) is installed in the water spray hole (253), the water supply component (3) is arranged at the upper end of the lifting plate (21), and the water supply component (3) comprises a water tank (31), a water pump (32) and a water pipe (33), and the water pipe (33) is rotatably connected to the upper end of the rotating shaft (25), and a lateral scraper component (5), a top scraper plate (6) and a bottom scraper plate (7) are arranged inside the emulsification tank body (1), and the lateral scraper component (5) and the top scraper plate (6) are connected to the outer side of the rotating shaft (25), and the bottom scraper plate (7) is connected to the bottom of the rotating shaft (25).
2. An emulsifying device for defoaming agent production according to claim 1, characterized in that: The lifting plate (21) is internally connected with a connecting bolt (4), and a threaded hole is opened at the upper end of the upper cover (11) corresponding to the lower side of the connecting bolt (4).
3. An emulsifying device for defoaming agent production according to claim 1, characterized in that: The water inlet end of the water pump (32) is connected to the water tank (31), and the water outlet end is connected to the upper end of the water pipe (33), and the water pipe (33) vertically passes through the fixing frame (22).
4. An emulsifying device for defoaming agent production according to claim 1, characterized in that: The gear set (24) comprises a gear fixed to the outer wall of the rotating shaft (25) and a gear fixed to the output shaft end of the motor (23), and the two gears are meshed with each other.
5. The emulsifying device for defoaming agent production according to claim 1, characterized in that: An inner cavity (251) is provided inside the hollow section (252), and the inner cavity (251) only penetrates the rotating shaft (25) upwards, and the lower end of the inner cavity (251) is set as a blocking end.
6. An emulsifying device for producing defoaming agent according to claim 1, characterized in that: The upper end of the top scraper plate (6) and the lower end of the bottom scraper plate (7) are both provided with rubber plates, and both ends of the top scraper plate (6) and the bottom scraper plate (7) are provided with guide holes, and the guide holes are connected with guide rods (58).
7. An emulsifying device for defoaming agent production according to claim 1, characterized in that: The lateral scraper assembly (5) comprises a cross bar (51) fixed to the outer wall of the rotating shaft (25), and two ends of the cross bar (51) are provided with sliding grooves (52), the interior of the sliding groove (52) is slidably connected to a piston (53), and the outer end of the piston (53) is connected to a sliding rod (54).
8. An emulsifying device for producing defoaming agent according to claim 1, characterized in that: The side scraper assembly (5) further comprises a side scraper (57), wherein the inner end of the side scraper (57) is connected to the slide bar (54), a spring (56) is sleeved on the outer side of the slide bar (54), and a baffle (55) is provided on the inner end of the spring (56), the baffle (55) is fixed to the outer end of the cross bar (51), and the slide bar (54) slides through the baffle (55).
Citation Information
Patent Citations
Efficient emulsifying device for defoaming agent production
CN219518412U