Phosphate fertilizer wrapping agent production blending tank

By designing scientifically arranged heating facilities in the mixing tank for phosphate fertilizer coating production, the problem of uneven heating in the existing technology is solved, efficient and uniform material heating and mixing is achieved, and product quality and production efficiency are significantly improved.

CN222368929UActive Publication Date: 2025-01-21YUNNAN PHOSPHATE CHEM GROUP CORP
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Patent Information

Application Number
CN202420857131.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-21
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the production process of existing phosphorus fertilizer wrappers, heating facilities are heated through jackets, resulting in insufficient heat supply and uneven heat distribution, resulting in uneven heating and inability to mix sufficiently.

Method used

A mixing tank for the production of phosphate fertilizer coating agent is designed, including a first coil and a second coil in the tank, as well as a corrugated snake tube at the bottom. Through the scientific layout of these heating facilities, efficient and efficient mixing of materials inside the tank is achieved. Heats evenly.

Benefits of technology

This design effectively reduces heat loss, improves heating efficiency, ensures uniform heating of materials, avoids the problems of high viscosity and insufficient mixing, significantly improves product quality, and shortens production time.

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Abstract

The utility model relates to the technical field of phosphate fertilizer wrapping agent processing equipment, in particular to a phosphate fertilizer wrapping agent producing and blending tank which comprises a tank body, a first coil pipe and a second coil pipe are arranged in the tank body, a set of bottom coil pipe is arranged at the bottom of the tank body, and a first feeding port and a second feeding port are formed in the two sides of the top of the tank body respectively. A first stirring paddle is arranged in the middle of the first coil pipe, a second stirring paddle is arranged in the second coil pipe, and a first blended material outlet, a second blended material outlet and a third blended material outlet are sequentially formed in the outer wall of one side of the tank body from bottom to top. According to the phosphorus fertilizer wrapping agent production blending tank, through scientific layout of the heating coil pipes and the coil pipes at the inner part and the bottom part, efficient and uniform heating of mixed materials in the tank body is realized. The technical effects are mainly reflected in the following aspects: firstly, the heating facilities inside and at the bottom of the tank body effectively reduce the heat loss, and the heating efficiency is greatly improved, so that the heat supply cost is reduced;
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Description

Technical Field

[0001] The utility model relates to the technical field of phosphate fertilizer coating agent processing equipment, in particular to a phosphate fertilizer coating agent production blending tank. Background Art

[0002] Phosphate fertilizer has major problems such as slow nutrient loss, moisture absorption, condensation, appearance color change, and dust during transportation and storage. The coating agent coated on the surface of phosphate fertilizer can effectively overcome these difficulties. Phosphate fertilizer coating agent is based on asphalt, which is a high molecular polymer with high viscosity and easy to solidify and agglomerate at room temperature. Therefore, it is indispensable to provide it with sufficient heat (80℃~100℃) for easy use during production, transportation and storage.

[0003] In the production process of phosphate fertilizer coating, it is often necessary to continuously supply heat to the mixed materials in the tank body. However, general heating facilities mainly heat through jackets, which not only leads to insufficient heat supply, but also often causes imbalance in the thermal balance of the system due to uneven heat distribution, resulting in uneven heating of materials and inadequate mixing. Utility Model Content

[0004] The purpose of the utility model is to provide a blending tank for the production of phosphate fertilizer coating agents, so as to solve the problem that the general heating facilities proposed in the above-mentioned background technology are mainly heated by means of a jacket, which not only has insufficient heat supply, but also often causes an imbalance in the thermal balance of the system due to uneven heat distribution, resulting in uneven heating of materials and inadequate mixing.

[0005] To achieve the above-mentioned purpose, the utility model provides a blending tank for producing phosphate fertilizer coating agents, including a tank body, wherein a first coil and a second coil are arranged inside the tank body, a set of bottom coils are arranged at the bottom of the tank body, a first feed port and a second feed port are arranged on both sides of the top of the tank body, a first stirring paddle is arranged in the middle of the first coil, a second stirring paddle is arranged in the middle of the second coil, and a first blending material outlet, a second blending material outlet and a third blending material outlet are arranged on the outer wall of one side of the tank body from bottom to top.

[0006] Preferably, the first coil and the second coil are spiral structures arranged from bottom to top, a first coil heat medium inlet is arranged on one side of the bottom end of the first coil, a second coil heat medium inlet is arranged on one side of the bottom end of the second coil, a first coil heat medium outlet is arranged on one side of the top end of the first coil, and a second coil heat medium outlet is arranged on one side of the top end of the second coil.

[0007] Preferably, the bottom coil is a horizontally arranged corrugated coil, one end of the bottom coil is provided with a bottom coil heat medium inlet, and the other end of the bottom coil is provided with a bottom coil heat medium outlet.

[0008] Preferably, the top end of the first stirring paddle is driven by a first stirring motor, the top end of the second stirring paddle is driven by a second stirring motor, and the bases of the first stirring motor and the second stirring motor are fixed on the top of the tank body.

[0009] Preferably, the first blending material outlet, the second blending material outlet and the third blending material outlet are arranged at equal intervals from bottom to top.

[0010] Preferably, a thermometer is provided in the middle of the tank body.

[0011] Preferably, a plurality of positioning hooks are installed on the inner wall of the trough body, the first coil and the second coil are clamped at the positioning hooks, two parallel fixing rods are installed at the bottom of the trough body, positioning buckles are installed on the fixing rods, the bottom coil is clamped on the positioning buckles, and the outer ends of the bottom coil heat medium inlet and the bottom coil heat medium outlet are installed with connecting pipes.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the blending tank for the production of phosphate fertilizer coating, the scientific layout of the heating coils and coils inside and at the bottom achieves efficient and uniform heating of the mixed materials inside the tank. Its technical effects are mainly reflected in the following aspects: First, the heating facilities inside and at the bottom of the tank effectively reduce the heat loss, greatly improve the heating efficiency, and thus reduce the heating cost; second, the spiral first coil and second coil and the bottom coil of the corrugated coil ensure uniform heating inside the tank, effectively avoiding problems such as uneven heating, high viscosity, and insufficient mixing that may occur during the production of the coating, and significantly improving the product quality; finally, the design of the tank also helps to shorten the production time and improve the stable operation rate of production, providing a strong guarantee for the efficient production of phosphate fertilizer coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the positioning hook in the utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the bottom coil in the utility model.

[0017] The meaning of each number in the figure is:

[0018] 1. First coil; 2. First stirring paddle; 3. Second coil; 4. Second stirring paddle; 5. Bottom coil; 51. Pipe connection; 6. Heat medium inlet of bottom coil; 7. Heat medium inlet of first coil; 8. First blending material outlet; 9. Second blending material outlet; 10. Third blending material outlet; 11. First feed inlet; 12. First stirring motor; 13. Heat medium outlet of first coil; 14. Heat medium outlet of second coil; 15. Second stirring motor; 16. Second feed inlet; 17. Heat medium inlet of second coil; 18. Heat medium outlet of bottom coil; 19. Thermometer; 20. Tank; 21. Positioning hook; 22. Fixing rod; 23. Positioning buckle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The utility model provides a phosphate fertilizer packaging agent production blending tank, such as Figure 1-Figure 3 As shown, it includes a tank body 20, a first coil 1 and a second coil 3 are arranged inside the tank body 20, a set of bottom coils 5 are arranged at the bottom of the tank body 20, a first feed port 11 and a second feed port 16 are arranged on both sides of the top of the tank body 20, a first stirring paddle 2 is arranged in the middle of the first coil 1, and a second stirring paddle 4 is arranged inside the second coil 3, and a first blending material outlet 8, a second blending material outlet 9 and a third blending material outlet 10 are arranged on the outer wall of one side of the tank body 20 from bottom to top.

[0021] In this embodiment, the first coil 1 and the second coil 3 are spiral structures arranged from bottom to top, a first coil heat medium inlet 7 is provided on the bottom side of the first coil 1, a second coil heat medium inlet 17 is provided on the bottom side of the second coil 3, a first coil heat medium outlet 13 is provided on the top side of the first coil 1, and a second coil heat medium outlet 14 is provided on the top side of the second coil 3, so as to facilitate the entry and discharge of the heating medium.

[0022] Specifically, the bottom coil 5 is a horizontally arranged corrugated coil, one end of the bottom coil 5 is provided with a bottom coil heat medium inlet 6, and the other end of the bottom coil 5 is provided with a bottom coil heat medium outlet 18 for the entry and discharge of the heat medium.

[0023] Furthermore, the top of the first stirring paddle 2 is driven by the first stirring motor 12, and the top of the second stirring paddle 4 is driven by the second stirring motor 15. The bases of the first stirring motor 12 and the second stirring motor 15 are fixed on the top of the tank body 20 to facilitate stable stirring action.

[0024] Furthermore, the first blending material outlet 8, the second blending material outlet 9 and the third blending material outlet 10 are arranged at equal intervals from bottom to top to ensure discharge of materials at different heights.

[0025] Furthermore, a thermometer 19 is provided in the middle of the tank body 20 for monitoring the temperature inside the tank body 20 .

[0026] Furthermore, a plurality of positioning hooks 21 are installed on the inner wall of the trough body 20, and the first coil 1 and the second coil 3 are clamped at the positioning hooks 21. Two parallel fixing rods 22 are installed at the bottom of the trough body 20, and positioning buckles 23 are installed on the fixing rods 22. The bottom coil 5 is clamped on the positioning buckles 23, which facilitates the respective fixation of the first coil 1, the second coil 3 and the bottom coil 5. The outer ends of the bottom coil heat medium inlet 6 and the bottom coil heat medium outlet 18 are installed with connecting pipes 51, which are convenient for external connection of heating pipelines.

[0027] When the phosphate fertilizer coating production blending tank of the utility model is in use, the tank body uses the first coil 1, the second coil 3 and the bottom coil 5 to uniformly heat the phosphate fertilizer coating raw material, and at the same time, the first stirring paddle 2 and the second stirring paddle 4 are used to efficiently mix and stir, so as to ensure that the raw materials are fully mixed and reach the desired viscosity and fluidity. The heating medium (such as steam) is input into the first coil 1 and the second coil 3 through the first coil heat medium inlet 7 and the second coil heat medium inlet 17. At the same time, the heating medium is input into the bottom coil 5 through the bottom coil heat medium inlet 6.

[0028] The heating medium flows in the coil and transfers heat to the raw materials of the phosphate fertilizer coating in the tank. The spiral structure design of the first coil 1 and the second coil 3, as well as the corrugated design of the bottom coil 5, ensures uniform distribution and efficient transfer of heat. When the heating temperature reaches the set constant target value, the raw materials of the phosphate fertilizer coating are respectively added through the first feed port 11 and the second feed port 16. The first stirring motor 12 drives the first stirring paddle 2, and the second stirring motor 15 drives the second stirring paddle 4 to fully stir the raw materials in the tank.

[0029] The design of the stirring paddle ensures that the raw materials are evenly mixed in the tank body, and cooperates with the heating coil to reduce the viscosity of the raw materials and improve fluidity. The evenly mixed phosphate fertilizer package is discharged in sequence through the first blending material outlet 8, the second blending material outlet 9 and the third blending material outlet 10. These outlets are arranged at equal intervals from bottom to top to ensure that materials at different heights can be discharged evenly.

[0030] After the production is completed, all the heat medium inlets (the first coil heat medium inlet 7, the second coil heat medium inlet 17, and the bottom coil heat medium inlet 6) are closed to stop heating. At the same time, the first stirring motor 12 and the second stirring motor 15 are stopped to end the stirring process. Through this design and working principle, the tank body can achieve efficient and uniform heating and mixing effects, and improve the production efficiency and quality of the phosphate fertilizer coating agent.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A phosphate fertilizer coating production blending tank, comprising a tank body (20), characterized in that: A first coil (1) and a second coil (3) are arranged inside the tank body (20); a set of bottom coils (5) are arranged at the bottom of the tank body (20); a first feed port (11) and a second feed port (16) are arranged on both sides of the top of the tank body (20); a first stirring paddle (2) is arranged in the middle of the first coil (1); a second stirring paddle (4) is arranged in the middle of the second coil (3); and a first blending material outlet (8), a second blending material outlet (9) and a third blending material outlet (10) are arranged in sequence from bottom to top on an outer wall of one side of the tank body (20).

2. The phosphate fertilizer coating production blending tank according to claim 1, characterized in that: The first coil (1) and the second coil (3) are spiral structures arranged from bottom to top; a first coil heat medium inlet (7) is arranged on one side of the bottom end of the first coil (1); a second coil heat medium inlet (17) is arranged on one side of the bottom end of the second coil (3); a first coil heat medium outlet (13) is arranged on one side of the top end of the first coil (1); and a second coil heat medium outlet (14) is arranged on one side of the top end of the second coil (3).

3. The phosphate fertilizer coating production blending tank according to claim 1, characterized in that: The bottom coil (5) is a horizontally arranged corrugated coil, one end of the bottom coil (5) is provided with a bottom coil heat medium inlet (6), and the other end of the bottom coil (5) is provided with a bottom coil heat medium outlet (18).

4. The phosphate fertilizer coating production blending tank according to claim 1, characterized in that: The top end of the first stirring paddle (2) is driven by a first stirring motor (12), and the top end of the second stirring paddle (4) is driven by a second stirring motor (15). The bases of the first stirring motor (12) and the second stirring motor (15) are fixed on the top of the tank body (20).

5. The phosphate fertilizer coating production blending tank according to claim 1, characterized in that: The first blending material outlet (8), the second blending material outlet (9) and the third blending material outlet (10) are arranged at equal intervals from bottom to top.

6. The phosphate fertilizer coating production blending tank according to claim 1, characterized in that: A thermometer (19) is arranged in the middle of the tank body (20).

7. The phosphate fertilizer coating production blending tank according to claim 3, characterized in that: The inner wall of the tank body (20) is provided with a plurality of positioning hooks (21), the first coil (1) and the second coil (3) are clamped at the positioning hooks (21), the bottom of the tank body (20) is provided with two parallel fixing rods (22), the fixing rods (22) are provided with positioning buckles (23), the bottom coil (5) is clamped on the positioning buckles (23), and the outer ends of the bottom coil heat medium inlet (6) and the bottom coil heat medium outlet (18) are provided with connecting pipes (51).