Wire harness shearing device

By designing a wire harness shearing device that includes a pulling component and a shearing component, the existing technology problems of low efficiency in processing long or different length wire harnesses and wire harness bending are solved, and efficient and precise wire harness shearing is achieved.

CN222370244UActive Publication Date: 2025-01-21LONGYAN ANTONG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421122407.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-21
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing wire harness shearing devices are inefficient when processing wire harnesses of longer or different lengths, and the wire harness is easily bent when wound on the outside of the guide roller for a long time, which affects the shear quality.

Method used

A wire harness shearing device including a pulling component and a shearing component is designed. The pulling component realizes the straightening and winding of the wire harness through components such as transmission rods, wire harness disks, fixed blocks, and drive motors; the shearing component achieves precise shearing of the wire harness through components such as cylinders, shearing knives, and limit seats. .

Benefits of technology

This device can effectively handle wire harnesses of different lengths, ensure that the wire harness is straightened and straightened before cutting, improve shearing efficiency and quality, and avoid the problem of wire harness bending.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness shearing device. The wire harness shearing device comprises a fixed seat, two groups of fixed plates, a traction assembly and a shearing assembly, through the arrangement of the traction assembly, the wire harness disc can be limited and fixed through the fixing block, follow-up wire harness paying-off is facilitated, then the wire harness penetrates into the wire penetrating hole from the position between the limiting rollers, the lifting rod is pulled upwards, the lifting rod drives the pressing plate to move upwards, and under the arrangement of the reset spring, the end of the wire harness can be pressed and fixed; the winding drum is driven by the driving motor to rotate so that the wire harness can be wound, the wire harnesses with different lengths can be conveniently cut subsequently, the wire harness can be straightened under the cooperation of the motor and the transmission rod, the wire harness can be straightened through the limiting roller in the winding process, the wire harness can be conveniently cut and used subsequently, and a user rotates the threaded rod, so that the wire harness can be straightened conveniently. And under limiting of the limiting blocks, the threaded rods drive the fixing frames to move, adjustment of the distance between the limiting rollers is completed, and wire harnesses with different diameters can be conveniently limited.
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Description

Technical Field

[0001] The utility model relates to the technical field related to wire harness shearing, in particular to a wire harness shearing device. Background Art

[0002] The wire harness is the overall service equipment for a certain load source group, such as relay lines, switching devices, control systems, etc. The wire harness needs to be cut during the production process. In order to assist in the convenient and efficient cutting of the wire harness, a wire harness cutting device is required.

[0003] The prior art has the following deficiencies: the prior art "an automobile wire harness cutting device" with a publication number of CN218619544U "includes a base and a cutting assembly installed on the base, a fixing mechanism and an equidistantly arranged positioning mechanism are provided on the base, a fixing plate is fixedly connected to the base, the fixing mechanism includes a slot provided on the base and a screw rod rotatably connected in the slot, a forward and reverse motor is installed on one side of the base, and the output shaft of the forward and reverse motor is connected to the screw rod, a moving frame is slidably provided on the inner wall of the slot, and the moving frame is threadedly sleeved on the screw rod, a screw rod is threadedly connected to the moving frame, and a clamping plate is rotatably connected to the bottom end of the screw rod";

[0004] When the above-mentioned device is in use, a forward and reverse motor is used to drive the moving frame to move and pull the wire harness, but the moving range of the moving frame is limited, which is not convenient for cutting longer wire harnesses and wire harnesses of different lengths. At the same time, the above-mentioned device uses guide rollers to guide the wire harness, but the wire harness is bent when it is wound on the outside of the winding roller for a long time. The guide roller alone cannot make the wire harness straight again, which affects the cutting of the wire harness and its subsequent use. Utility Model Content

[0005] The purpose of the utility model is to provide a wire harness cutting device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solutions: a wire harness shearing device, comprising a fixing seat, two sets of fixing plates, a pulling assembly and a shearing assembly, wherein the two sets of fixing plates are symmetrically mounted on both sides of the top of the fixing seat by bolts, the pulling assembly is mounted above the fixing seat, and the shearing assembly is mounted above the fixing seat and located on one side of the pulling assembly;

[0007] The pulling assembly includes a transmission rod, a wire harness reel, two sets of fixing blocks, a driving motor, a winding cylinder, a wire threading hole, a lifting rod, and a straightening portion. The transmission rod is rotatably installed on the side wall of the fixing plate. The wire harness reel is sleeved and installed outside the transmission rod. The two sets of fixing blocks are sleeved and slidably installed outside the transmission rod. The driving motor is installed on the side wall of the fixing plate by bolts. The winding cylinder is installed at the output end of the driving motor. The wire threading hole is opened on the surface of the winding cylinder. The lifting rod is穿设安装在卷绕筒两端 (This part seems to have an incorrect expression. I assume it should be "perforated and installed at both ends of the winding cylinder"). The straightening portion is installed above the fixing seat.

[0008] Preferably, the straightening portion includes a pressing plate, multiple sets of return springs, two sets of limiting frames, two sets of limiting blocks, a threaded rod, two sets of fixing frames, and limiting rollers. The pressing plate is installed at one end of the lifting rod. Multiple sets of the return springs are symmetrically installed between the pressing plate and the inner wall of the wire threading hole. The two sets of limiting frames are installed at the top end of the fixing seat by bolts. The two sets of limiting blocks are respectively embedded and installed at the top and side walls of the limiting frames. The threaded rod is perforated and installed on both sides of the limiting blocks. The two sets of fixing frames are respectively installed on the inner wall of the limiting frames and one end of the threaded rod. The limiting rollers are rotatably installed on the inner wall of the fixing frames.

[0009] Preferably, the transmission rod is driven and controlled by a motor, and a fixing bolt is perforated through the side wall of the fixing block.

[0010] Preferably, the limiting frame is in a mouth-shaped structure. The fixing frame is rotatably connected to the threaded rod. The threaded rod is screwed with the limiting block by threads. Multiple sets of the limiting rollers are arranged in a horizontal and vertical staggered manner.

[0011] Preferably, multiple sets of support columns are symmetrically installed at the bottom end of the fixing seat by bolts, and a sliding groove is opened on the top surface of the fixing seat.

[0012] Preferably, the shearing assembly includes a transmission lead screw, a lead screw nut, a rotating handle, a support frame, a cylinder, a shearing knife, and a limiting seat. The transmission lead screw is rotatably installed on the inner wall of the sliding groove. The lead screw nut is sleeved and installed outside the transmission lead screw. The rotating handle is installed outside the transmission lead screw. The support frame is installed at the top end of the lead screw nut by bolts. The cylinder is installed at the inner top of the support frame by bolts. The shearing knife is installed at the output end of the cylinder. The limiting seat is installed at the inner bottom of the support frame by bolts.

[0013] Preferably, the lead screw nut is slidably connected to the inner wall of the sliding groove. The cross section of the support frame is in a U-shaped structure. A shearing groove is opened on the surface of the limiting seat. The shearing knife is arranged corresponding to the limiting seat.

[0014] The present utility model provides a wire harness shearing device, which has the following beneficial effects:

[0015] (1) The utility model is provided with a pulling component, and the wire harness reel is sleeved on the outside of the transmission rod. The wire harness reel can be limited and fixed by a fixing block, which is convenient for the subsequent laying of the wire harness. The wire harness is then passed into the threading hole between the limiting rollers, and the lifting rod is pulled upward. The lifting rod drives the pressure plate to move up. Under the setting of the reset spring, the end of the wire harness can be pressed and fixed. The wire harness can be wound by driving the winding drum to rotate by a driving motor, which is convenient for the subsequent cutting of wire harnesses of different lengths. Under the cooperation of the motor and the transmission rod, the wire harness can be straightened. During the winding process, the wire harness can be straightened by the limiting roller, which is convenient for the subsequent cutting and use of the wire harness. The user can rotate the threaded rod, and the threaded rod drives the fixing frame to move under the limit of the limiting block, so as to complete the adjustment of the distance between the limiting rollers, which is convenient for limiting the wire harnesses of different diameters.

[0016] (2) The utility model is provided with a shearing assembly, and uses a cylinder to drive the shearing knife to move downward, and with the cooperation of a limit seat, the shearing of the wire harness is completed. When the shearing position needs to be fine-tuned, the user can rotate the turning handle, and the rotation of the turning handle drives the transmission screw to rotate, and the rotation of the transmission screw drives the screw nut to move, and the movement of the screw nut drives the support frame to move, so that the position of the shearing knife can be adjusted, which is convenient for shearing at different positions of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the pulling assembly structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the winding drum of the utility model;

[0020] Figure 4 This is a schematic diagram of the shear assembly structure of the utility model.

[0021] In the figure: 1. fixed seat; 2. fixed plate; 3. pulling assembly; 4. shearing assembly; 5. transmission rod; 6. harness reel; 7. fixed block; 8. driving motor; 9. winding drum; 10. threading hole; 11. lifting rod; 12. straightening part; 13. pressure plate; 14. return spring; 15. limit frame; 16. limit block; 17. threaded rod; 18. fixed frame; 19. limit roller; 20. support column; 21. sliding groove; 22. transmission screw; 23. screw nut; 24. turning handle; 25. support frame; 26. cylinder; 27. shearing knife; 28. limit seat. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] The utility model provides a technical solution: Figure 2 and Figure 3As shown, in this embodiment, a wire harness shearing device includes a fixed seat 1, two groups of fixed plates 2, a pulling assembly 3 and a shearing assembly 4, the two groups of fixed plates 2 are symmetrically mounted on both sides of the top of the fixed seat 1 by bolts, the pulling assembly 3 is mounted above the fixed seat 1, and the shearing assembly 4 is mounted above the fixed seat 1 and on one side of the pulling assembly 3, the pulling assembly 3 can straighten and wind the wire harness, and the shearing assembly 4 can shear the wire harness, the pulling assembly 3 includes a transmission rod 5, a wire harness disc 6, two groups of fixed blocks 7, a driving motor 8, a winding drum 9, a threading hole 10, a lifting rod 11 and a straightening portion 12, the transmission rod 5 is rotatably mounted on the side wall of the fixed plate 2, and the wire harness disc 6 is sleeved and mounted on the outside of the transmission rod 5 The two groups of fixed blocks 7 are slidably installed on the outside of the transmission rod 5, the driving motor 8 is installed on the side wall of the fixing plate 2 by bolts, the winding drum 9 is installed on the output end of the driving motor 8, the threading hole 10 is opened on the surface of the winding drum 9, the lifting rod 11 is installed at both ends of the winding drum 9, the straightening part 12 is installed above the fixed seat 1, the straightening part 12 includes a pressing plate 13, multiple groups of reset springs 14, two groups of limit frames 15, two groups of limit blocks 16, threaded rods 17, two groups of fixing frames 18 and limit rollers 19, the pressing plate 13 is installed at one end of the lifting rod 11, multiple groups of reset springs 14 are symmetrically installed between the pressing plate 13 and the inner wall of the threading hole 10, and the two groups of limit frames 15 are installed by bolts. At the top of the fixing seat 1, two groups of the limit blocks 16 are respectively embedded and installed on the top and side walls of the limit frame 15, the threaded rod 17 is penetrated and installed on both sides of the limit blocks 16, and the two groups of the fixing frames 18 are respectively installed on the inner wall of the limit frame 15 and one end of the threaded rod 17. The limit roller 19 is rotatably installed on the inner wall of the fixing frame 18, and the transmission rod 5 is driven and controlled by a motor. The side wall of the fixing block 7 is penetrated with a fixing bolt. The limit frame 15 is a mouth-shaped structure. The fixing frame 18 is rotatably connected with the threaded rod 17. The threaded rod 17 and the limit block 16 are screwed together by threads. Multiple groups of the limit rollers 19 are arranged in a horizontal and vertical staggered manner, and the wiring harness disc 6 is sleeved on the outside of the transmission rod 5. The wiring harness disc 6 can be limited and fixed by using the fixing block 7. For the subsequent release of the wire harness, the wire harness is then passed through the threading hole 10 between the limiting rollers 19, and the lifting rod 11 is pulled upward. The lifting rod 11 drives the pressure plate 13 to move upward. Under the setting of the reset spring 14, the end of the wire harness can be pressed and fixed. The driving motor 8 drives the winding drum 9 to rotate to wind the wire harness, which is convenient for the subsequent cutting of wire harnesses of different lengths. With the cooperation of the motor and the transmission rod 5, the wire harness can be straightened. During the winding process, the limiting roller 19 can be used to straighten the wire harness, which is beneficial for the subsequent cutting and use of the wire harness. The user can rotate the threaded rod 17, and under the limit of the limiting block 16, the threaded rod 17 drives the fixed frame 18 to move, thereby completing the adjustment of the distance between the limiting rollers 19.

[0024] like Figure 1 and Figure 4 As shown in the figure, the shearing assembly 4 includes a transmission lead screw 22, a lead screw nut 23, a rotating handle 24, a support frame 25, a cylinder 26, a shearing knife 27 and a limit seat 28. The transmission lead screw 22 is rotatably installed on the inner wall of the sliding groove 21. The lead screw nut 23 is sleeved on the outside of the transmission lead screw 22. The rotating handle 24 is installed on the outside of the transmission lead screw 22. The support frame 25 is installed at the top of the lead screw nut 23 by bolts. The cylinder 26 is installed at the inner top of the support frame 25 by bolts. The shearing knife 27 is installed at the output end of the cylinder 26. The limit seat 28 is installed at the inner bottom of the support frame 25 by bolts. The lead screw nut 23 is slidably connected with the inner wall of the sliding groove 21. The cross section of the support frame 25 is in a U-shaped structure. A shearing groove is formed on the surface of the limit seat 28. The shearing knife 27 is arranged corresponding to the limit seat 28. The cylinder 26 is used to drive the shearing knife 27 to move downward. With the cooperation of the limit seat 28, the shearing of the wire harness is completed. When the shearing position needs to be finely adjusted, the user can rotate the rotating handle 24. The rotation of the rotating handle 24 drives the transmission lead screw 22 to rotate. The rotation of the transmission lead screw 22 drives the lead screw nut 23 to move. The movement of the lead screw nut 23 drives the support frame 25 to move, and the position of the shearing knife 27 can be adjusted.

[0025] The utility model provides a wire harness shearing device, and the specific working principle is as follows:

[0026] When using this wire harness shearing device, by providing a pulling assembly 3, the wire harness reel 6 is sleeved on the outside of the transmission rod 5. The fixing block 7 can be used to limit and fix the wire harness reel 6, which is convenient for subsequent wire harness pay-off. Then the wire harness is inserted into the threading hole 10 between the limit rollers 19. The lifting rod 11 is pulled upward. The lifting rod 11 drives the pressing plate 13 to move upward. With the arrangement of the return spring 14, the end of the wire harness can be pressed and fixed. The driving motor 8 is used to drive the winding cylinder 9 to rotate to wind the wire harness, which is convenient for subsequent shearing of wire harnesses of different lengths. With the cooperation of the motor and the transmission rod 5, the wire harness can be straightened. During the winding process, the limit rollers 19 can be used to straighten the wire harness, which is beneficial to subsequent shearing and use of the wire harness. The user can rotate the threaded rod 17. Under the limitation of the limit block 16, the threaded rod 17 drives the fixing frame 18 to move, and the distance between the limit rollers 19 is adjusted, which is convenient for limiting wire harnesses of different diameters. By providing a shearing assembly 4, the cylinder 26 is used to drive the shearing knife 27 to move downward. With the cooperation of the limit seat 28, the shearing of the wire harness is completed. When the shearing position needs to be finely adjusted, the user can rotate the rotating handle 24. The rotation of the rotating handle 24 drives the transmission lead screw 22 to rotate. The rotation of the transmission lead screw 22 drives the lead screw nut 23 to move. The movement of the lead screw nut 23 drives the support frame 25 to move, and the position of the shearing knife 27 can be adjusted, which is convenient for shearing different positions of the wire harness.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire harness cutting device, characterized in that: It comprises a fixing seat (1), two sets of fixing plates (2), a pulling assembly (3) and a shearing assembly (4), wherein the two sets of fixing plates (2) are symmetrically mounted on both sides of the top of the fixing seat (1) by means of bolts, the pulling assembly (3) is mounted above the fixing seat (1), and the shearing assembly (4) is mounted above the fixing seat (1) and is located on one side of the pulling assembly (3); The pulling assembly (3) comprises a transmission rod (5), a harness disk (6), two groups of fixed blocks (7), a driving motor (8), a winding drum (9), a threading hole (10), a lifting rod (11) and a straightening portion (12); the transmission rod (5) is rotatably mounted on the side wall of the fixed plate (2); the harness disk (6) is sleeved and mounted on the outside of the transmission rod (5); the two groups of fixed blocks (7) are sleeved and slidably mounted on the outside of the transmission rod (5); the driving motor (8) is mounted on the side wall of the fixed plate (2) by bolts; the winding drum (9) is mounted on the output end of the driving motor (8); the threading hole (10) is opened on the surface of the winding drum (9); the lifting rod (11) is penetrated and mounted on both ends of the winding drum (9); and the straightening portion (12) is mounted above the fixed seat (1).

2. A wire harness cutting device according to claim 1, characterized in that: The straightening part (12) comprises a pressure plate (13), multiple groups of return springs (14), two groups of limit frames (15), two groups of limit blocks (16), a threaded rod (17), two groups of fixed frames (18) and a limit roller (19), wherein the pressure plate (13) is installed at one end of the lifting rod (11), multiple groups of return springs (14) are symmetrically installed between the pressure plate (13) and the inner wall of the threading hole (10), two groups of limit frames (15) are installed on the top of the fixing seat (1) by bolts, two groups of limit blocks (16) are respectively embedded and installed on the top and side walls of the limit frames (15), the threaded rod (17) is installed through both sides of the limit blocks (16), two groups of fixed frames (18) are respectively installed on the inner wall of the limit frame (15) and one end of the threaded rod (17), and the limit roller (19) is rotatably installed on the inner wall of the fixed frame (18).

3. A wire harness cutting device according to claim 1, characterized in that: The transmission rod (5) is driven and controlled by a motor, and a fixing bolt is passed through the side wall of the fixing block (7).

4. A wire harness cutting device according to claim 2, characterized in that: The limiting frame (15) is of a mouth-shaped structure, the fixing frame (18) is rotatably connected to the threaded rod (17), the threaded rod (17) is screwed with the limiting block (16) through threads, and a plurality of groups of limiting rollers (19) are arranged in a horizontal and vertical staggered manner.

5. A wire harness cutting device according to claim 1, characterized in that: A plurality of groups of support columns (20) are symmetrically mounted on the bottom end of the fixing seat (1) via bolts, and a sliding groove (21) is provided on the top surface of the fixing seat (1).

6. A wire harness cutting device according to claim 1, characterized in that: The shearing assembly (4) includes a transmission lead screw (22), a lead screw nut (23), a rotating handle (24), a support frame (25), a cylinder (26), a shearing knife (27), and a limit seat (28). The transmission lead screw (22) is rotatably installed on the inner wall of the sliding groove (21). The lead screw nut (23) is sleeved on the outside of the transmission lead screw (22). The rotating handle (24) is installed on the outside of the transmission lead screw (22). The support frame (25) is installed on the top end of the lead screw nut (23) by bolts. The cylinder (26) is installed on the inner top of the support frame (25) by bolts. The shearing knife (27) is installed at the output end of the cylinder (26). The limit seat (28) is installed on the inner bottom of the support frame (25) by bolts.

7. A wire harness cutting device according to claim 6, characterized in that: The lead screw nut (23) is slidably connected to the inner wall of the sliding groove (21). The cross-section of the support frame (25) is in a U-shaped structure. A shearing groove is formed on the surface of the limit seat (28). The shearing knife (27) is arranged corresponding to the limit seat (28).

Citation Information

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