Automatic assembling equipment for air outlet of automobile air conditioner

Abstract

The utility model discloses an automobile air conditioner air outlet automatic assembling device which comprises a conveying belt, a flexible feeding disc and a tool bearing table are arranged on the two sides of the conveying belt respectively, a set of symmetrical feeding mechanisms are further arranged on the two sides of the conveying belt, and discharging mechanical arms are further arranged on the two sides of the conveying belt respectively. A first mechanical arm is arranged beside the flexible feeding disc, a plurality of auxiliary tools are placed on the tool bearing table, a second mechanical arm is arranged beside the tool bearing table, and an assembling mechanism is arranged beside each feeding mechanism. The automatic assembly equipment provided by the utility model not only can reduce manpower through automatic production, but also can improve the production speed.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic assembly, in particular to automatic assembly equipment for an air outlet of an automobile air conditioner. Background Art

[0002] The air outlet assembly of a car air conditioner includes an outer shell and blades. In order to ensure that the blades can be linked, the blades need to be connected with a connecting rod first and then installed in the outer shell. Therefore, during the production and assembly process of the air outlet of the car air conditioner, workers are asked to insert the blades one by one into the mounting holes of the connecting rod. This method of assembly is very inefficient and can easily damage the blades. Summary of the invention

[0003] The utility model aims to provide an automatic assembly device for an automobile air-conditioning outlet to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic assembly device for automobile air-conditioning outlets, comprising a conveyor belt, a flexible loading tray and a tooling carrier are respectively provided on both sides of the conveyor belt, a group of symmetrical loading mechanisms are also provided on both sides of the conveyor belt, and a material unloading manipulator is also provided on both sides of the conveyor belt;

[0005] A first manipulator is provided next to the flexible loading tray.

[0006] A plurality of auxiliary tools are placed on the tooling platform, and a second manipulator is provided next to the tooling platform.

[0007] An assembly mechanism is arranged beside each of the feeding mechanisms.

[0008] Preferably, the feeding mechanism comprises a bracket, a U-shaped frame is provided on the bracket, slide grooves are provided on both sides of the U-shaped frame, and a pushing component is provided at the rear end of the U-shaped frame.

[0009] Preferably, the pushing assembly comprises a hydraulic rod, a pushing block is provided at the front end of the hydraulic rod, and a surface of the pushing block is wrapped with a silicone layer.

[0010] Preferably, the assembly mechanism comprises a rotating platform, a cylinder is mounted on the rotating platform, a mounting frame is provided at the front end of the cylinder, and a plurality of suction nozzles are provided on the mounting frame.

[0011] Preferably, the auxiliary tooling comprises a fixing module, and the fixing module is provided with a plurality of blade slots.

[0012] Compared with the prior art, the beneficial effect of the utility model is that the automatic assembly equipment provided by the utility model can not only reduce manpower through automated production, but also increase production speed. It mainly uses the second manipulator to place the auxiliary tooling on the work loading platform onto the conveyor belt. The conveyor belt passes through the first manipulator during operation. The first manipulator clamps the blades from the flexible loading tray and arranges them on the auxiliary tooling as needed. Then the assembly mechanism absorbs a connecting rod from the loading mechanism and corresponds the connecting rod to the auxiliary tooling. Starting the cylinder to extend its piston rod can fix the connecting rod to all the blades. It is convenient and quick, and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a top view schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a top view schematic diagram of the feeding mechanism of the utility model;

[0015] Figure 3 This is a schematic front view of the structure of the U-shaped frame of the utility model;

[0016] Figure 4 It is a top view schematic diagram of the assembly mechanism of the utility model;

[0017] Figure 5 It is a three-dimensional structural schematic diagram of the auxiliary tooling of the utility model. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] The utility model provides a technical solution: an automatic assembly device for automobile air-conditioning outlets, comprising a conveyor belt 1, a flexible loading tray 2, a tooling carrier 3, a set of symmetrical loading mechanisms 4, and two unloading manipulators 5, which are respectively installed on both sides of the conveyor belt 1. The specific structural distribution is as follows Figure 1 As shown;

[0020] The tooling platform 3 is used to place a plurality of auxiliary tooling 31. A second manipulator 32 is provided next to the tooling platform 3. The second manipulator clamps the auxiliary tooling 31 and puts it on the conveyor belt. As the conveyor belt is conveyed, it passes through the flexible loading tray 2.

[0021] The above-mentioned flexible loading tray 2 usually uses a voice coil motor as a power source. The voice coil motors are distributed at the four inner corners of the flexible loading tray 2. The vibration frequency of the voice coil motor is controlled by a controller, so that the blades placed in the flexible loading tray 2 resonate, making it easier to move and arrange. In the process of arranging the blades, the flexible loading tray 2 also combines a visual system and robotics technology, and uses a camera to identify the correct posture and position of the material, and sends the information to the first manipulator 21 set next to the flexible loading tray 2. The first manipulator 21 accurately grabs the blades based on this information, and then the first manipulator 21 inserts the blades into the auxiliary tooling 31, and continues to be transported by the conveyor belt and passes between the two loading mechanisms 4;

[0022] An assembly mechanism 41 is provided beside the feeding mechanism 4 on each side, and the connecting rod is taken out from the feeding mechanism 4 through the assembly mechanism 41, and then the connecting rod is fixedly connected to all the blades under the drive of the assembly mechanism 41;

[0023] The assembled blades and connecting rods are transported by the conveyor belt and pass through two unloading robots 5. One of the unloading robots 5 first removes the connected blades and connecting rods from the auxiliary tooling 31, and the other unloading robot 5 removes the auxiliary tooling 31 from the conveyor belt.

[0024] like Figure 2-3 As shown, in this embodiment, the feeding mechanism 4 includes a bracket 42, on which a U-shaped frame 43 is fixed. The cavity shape of the U-shaped frame 43 is similar to the blade structure. The blades are aligned with the front end of the U-shaped frame 43, and the two ends of the blades are connected to the shaft and embedded in the two sides of the U-shaped frame 43 to form a slide groove 44, so that the blades are pushed into the cavity of the U-shaped frame 43. At this time, the blades are neatly arranged in the U-shaped frame 43.

[0025] When the assembly mechanism 41 removes a connecting rod from the U-shaped frame 43, the pushing assembly 45 provided at the rear end thereof will push forward so that the next connecting rod is placed at the port;

[0026] The specific structure of the pushing component 45 includes a hydraulic rod 451, and a push block 452 is provided at the front end of the hydraulic rod 451. The structure size of the push block is similar to that of the blade. The surface of the push block 452 is wrapped with a silicone layer 453. The movement of the push block is achieved by retracting the hydraulic rod, thereby pushing the blade forward.

[0027] like Figure 4 As shown, in this embodiment, the assembly mechanism 41 includes a rotating platform 411, on which a cylinder 412 is installed, and the cylinder is driven to rotate by the rotating platform, and a mounting frame 413 is fixed to the front end of the cylinder 412, and a plurality of suction nozzles 414 are provided on the mounting frame 413 for sucking the connecting rod;

[0028] The suction nozzle is driven to rotate to the U-shaped frame 43 by the rotating platform 411, and then the suction nozzle 414 is pushed to approach the connecting rod and suck it by the cylinder 412. Then, driven by the rotating platform 411, the connecting rod is aligned with the multiple blades on the auxiliary tooling 31, and the connecting rod can be fixedly connected to all the blades by extending the piston rod of the cylinder.

[0029] like Figure 5 As shown, in this embodiment, the auxiliary tooling 31 includes a fixing module 311 , and a plurality of blade clamping grooves 312 are provided on the fixing module 311 for clamping the blades.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic assembly device for automobile air-conditioning outlets, comprising a conveyor belt (1), characterized in that: A flexible loading tray (2) and a tooling carrier (3) are respectively provided on both sides of the conveyor belt (1); a group of symmetrical loading mechanisms (4) are also provided on both sides of the conveyor belt (1); and unloading manipulators (5) are also respectively provided on both sides of the conveyor belt (1); A first manipulator (21) is provided next to the flexible loading tray (2). A plurality of auxiliary tools (31) are placed on the tool bearing platform (3), and a second manipulator (32) is provided next to the tool bearing platform (3). An assembly mechanism (41) is provided next to each of the feeding mechanisms (4).

2. The automatic assembly equipment for automobile air-conditioning outlet according to claim 1, characterized in that: The feeding mechanism (4) comprises a bracket (42), a U-shaped frame (43) is provided on the bracket (42), sliding grooves (44) are provided on both sides of the U-shaped frame (43), and a pushing component (45) is provided at the rear end of the U-shaped frame (43).

3. The automatic assembly equipment for automobile air-conditioning outlet according to claim 2 is characterized in that: The pushing assembly (45) comprises a hydraulic rod (451), a pushing block (452) is provided at the front end of the hydraulic rod (451), and a surface of the pushing block (452) is coated with a silicone layer (453).

4. The automatic assembly equipment for automobile air-conditioning outlet according to claim 1, characterized in that: The assembly mechanism (41) comprises a rotating platform (411), a cylinder (412) is mounted on the rotating platform (411), a mounting frame (413) is provided at the front end of the cylinder (412), and a plurality of suction nozzles (414) are provided on the mounting frame (413).

5. The automatic assembly equipment for automobile air-conditioning outlet according to claim 1 is characterized in that: The auxiliary tooling (31) comprises a fixing module (311), and a plurality of blade clamping slots (312) are provided on the fixing module (311).

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