Building material prefabricated part steam curing device
By designing a steam-curing device for prefabricated building materials that includes a steam generator, nozzles, collecting troughs and cooling devices, the problems of water waste and scalding in traditional devices are solved, and the recycling of water resources and safe cooling of components are achieved.
Patent Information
- Application Number
- CN202420370570.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Traditional prefabricated building materials components steaming and stewing equipment lacks the recycling function, resulting in waste of water resources. The surface temperature of the components after steaming and stewing is high, which is easy to cause scalding.
A steam curing device including a box, a partition, a steam generator, a nozzle, a collection tank, a collection pipe, a pump body, a placement box, a pad, a placement plate and a conical cavity is designed. Steam is ejected through the nozzle for steaming. The liquefied water vapor is collected through the conical cavity, and the pump body circulates it back to the steam generator. At the same time, the cooling device is used to cool down the components through the nozzles.
It realizes the recycling of water resources, reduces the waste of resources, and reduces the temperature of the component surface through the cooling device to avoid burns.
Smart Images
Figure CN222371914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated component processing, and more specifically, to a steaming device for prefabricated building material components. Background Art
[0002] There are many kinds of prefabricated building materials, the common ones are concrete component molds, component molds, hexagonal reservoir slope protection molds, bridge cover molds, urban road curbs, cement component molds, cement product component molds, etc. Steam curing is to place the components in a curing room with saturated steam or a mixture of steam and air to accelerate the hardening of concrete, so that it can reach the specified strength standard value in a shorter time. However, most traditional steaming devices do not have a recycling function, resulting in the loss of water resources formed by part of the water vapor after liquefaction, and long-term use will waste resources. In addition, the surface temperature of prefabricated building materials components is usually relatively high after steam curing. If they are taken directly, burns will occur. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the problems existing in the prior art, the utility model provides a steaming-curing device for prefabricated building materials components to solve the technical problem that most of the traditional steaming-curing devices mentioned in the background technology do not have a recycling function, resulting in the loss of water resources formed after a part of the water vapor is liquefied, and long-term use will result in a waste of resources.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steaming and curing device for prefabricated building materials, comprising a box body, a partition is fixedly provided on the inner wall of the box body and located in the middle position, a steam generator is provided on one side of the partition and located inside the box body, a nozzle is provided on the lower end face of the steam generator, a collecting trough is opened on the inner wall of the box body and located at the lower end, a collecting pipe is provided on one side of the box body, the two ends of the collecting pipe are respectively connected with the collecting trough and the steam generator, a pump body is provided on the collecting pipe, a placement box is provided inside the box body, a cushion block is fixedly provided on the inner wall of the placement box, a placement plate is provided on the upper end face of the cushion block, a conical cavity is opened inside the placement box, a water leakage hole is opened on the lower end face of the placement box, the conical cavity is connected with the water leakage hole, and a cooling device is provided inside the box body and located on the other side of the partition.
[0007] The utility model is further configured as follows: the cooling device includes a fan, the fan is located on the upper end surface of the box body, an air outlet pipe is fixedly provided at the output end of the fan, the other end of the air outlet pipe passes through the box body and is fixedly provided with a refrigerator, a main pipeline is provided at the output end of the refrigerator, a nozzle is fixedly provided on the outer wall of the main pipeline, the nozzles are all located inside the box body and are provided in plurality, so as to facilitate cooling of the prefabricated components.
[0008] The utility model is further configured such that a slide rail is fixedly provided on the inner wall of the box body and at the bottom, a slide groove is opened on the lower end surface of the placement box, the slide groove and the slide rail are slidably installed, a cylinder is provided on one side of the box body, and the output end of the cylinder passes through the box body and is fixedly connected to the placement box, so as to facilitate the movement of the placement box.
[0009] The utility model is further configured that an electric push rod is provided on one side of the partition, and a lifting plate is fixedly provided on the output end of the electric push rod. The lifting plate is located on one side of the partition to facilitate the up and down movement of the lifting plate.
[0010] The utility model is further configured that a leakage hole is opened on the upper end surface of the placement plate, and a limit frame is fixedly provided on the outer end of the leakage hole and located on the upper end surface of the placement plate, so as to collect water droplets on the prefabricated component.
[0011] The utility model is further configured such that a limiting column is provided on the upper end surface of the cushion block, a limiting hole is provided on the upper end surface of the placement plate, and the limiting hole and the limiting column are slidably installed to facilitate limiting and installing the placement plate.
[0012] The utility model is further configured that the front end surface of the box body is hingedly provided with a sealing door to facilitate closing the front end surface of the box body.
[0013] The utility model is further configured that handles are fixedly provided on both sides of the upper end surface of the placement plate to facilitate taking the placement plate.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a steaming device for prefabricated building material components, which has the following beneficial effects:
[0016] 1. By arranging a box body, a partition, a steam generator, a nozzle, a collecting tank, a collecting pipe, a pump body, a placement box, a cushion block, a placement plate and a conical cavity, the user can open the steam generator to spray steam through the nozzle to steam the pre-components inside the box body, and by arranging the conical cavity, the liquefied water vapor can be collected and enter the collecting tank through the water leakage hole. Later, the pump body can be opened to allow water to re-enter the steam generator for continued use.
[0017] 2. By setting up a fan, an air outlet duct, a refrigerator, a main pipeline and a nozzle, the user can turn on the fan to allow outside air to enter the air outlet duct, and cool it through the refrigerator, and then enter the main pipeline and be sprayed out through the nozzle to blow and cool the prefabricated components for easy removal.
[0018] 3. By setting up the slide rail, slide groove, cylinder, electric push rod and lifting plate, the user can control the electric push rod to move the lifting plate upward, and then control the cylinder to drive the placement box to move at its output end, so as to push it to the front end of the nozzle, which is convenient for subsequent cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an overall schematic diagram of a steaming curing device for prefabricated building materials components when not in use;
[0020] Figure 2 This is a schematic diagram of the installation of components inside the box;
[0021] Figure 3 Exploded view of the installation of the placement box and placement plate;
[0022] Figure 4 It is a schematic diagram of the installation position of the upper partition plate of the box, the collecting tank, the collecting pipe and the pump body;
[0023] Figure 5 This is a schematic diagram of the installation of the fan, air outlet duct, refrigerator, main pipeline and nozzle.
[0024] In the figure: 1. box body; 2. partition; 3. steam generator; 4. nozzle; 5. collecting tank; 6. collecting pipe; 7. pump body; 8. placement box; 9. cushion block; 10. placement plate; 11. conical cavity; 12. leakage hole; 13. fan; 14. air outlet pipe; 15. refrigerator; 16. main pipeline; 17. nozzle; 18. slide rail; 19. slide groove; 20. cylinder; 21. electric push rod; 22. lifting plate; 23. leakage hole; 24. limit frame; 25. limit column; 26. limit hole; 27. sealing door; 28. handle. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0027] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0028] See also Figure 1-5 A steaming and curing device for prefabricated building materials components comprises a box body 1, a partition plate 2 is fixedly provided on the inner wall of the box body 1 and located in the middle position, a steam generator 3 is provided on one side of the partition plate 2 and located inside the box body 1, a nozzle 4 is provided on the lower end surface of the steam generator 3, a collecting tank 5 is opened on the inner wall of the box body 1 and located at the lower end, a collecting pipe 6 is provided on one side of the box body 1, both ends of the collecting pipe 6 are respectively connected with the collecting tank 5 and the steam generator 3, a pump body 7 is provided on the collecting pipe 6, a placing box 8 is provided inside the box body 1, a cushion block 9 is fixedly provided on the inner wall of the placing box 8, a placing plate 10 is provided on the upper end surface of the cushion block 9, a conical cavity 11 is opened inside the placing box 8, a water leakage hole 12 is opened on the lower end surface of the placing box 8, the conical cavity 11 is connected with the water leakage hole 12, and a cooling device is provided inside the box body 1 and located on the other side of the partition plate 2.
[0029] In this embodiment, the cooling device includes a fan 13, which is located on the upper end surface of the box body 1. An air outlet pipe 14 is fixedly provided at the output end of the fan 13. The other end of the air outlet pipe 14 passes through the box body 1 and is fixedly provided with a refrigerator 15. A main pipeline 16 is provided at the output end of the refrigerator 15. A nozzle 17 is fixedly provided on the outer wall of the main pipeline 16. The nozzles 17 are all located inside the box body 1 and are provided in plurality.
[0030] More specifically, the user can turn on the steam generator 3 to allow hot steam to spray out through the nozzle 4 to steam-cure the prefabricated component on the upper end of the placement plate 10, and during the steam-cure process, the liquefied water on its surface will enter the collection tank 5 through the conical cavity 11 and the leakage hole 12, which is convenient for later recycling. After the steam-cure is completed, the fan 13 can be turned on to allow outside air to enter the air outlet pipe 14, and be cooled by the refrigerator 15, and then enter the main pipeline 16 and be sprayed out through the nozzle 17 to blow air to cool the prefabricated component for easy removal.
[0031] See also Figure 1 and Figure 2As an implementation method for moving the placement box 8: a slide rail 18 is fixedly provided on the inner wall of the box body 1 and at the bottom, a slide groove 19 is opened on the lower end surface of the placement box 8, the slide groove 19 is slidably installed with the slide rail 18, a cylinder 20 is provided on one side of the box body 1, the output end of the cylinder 20 passes through the box body 1 and is fixedly connected to the placement box 8, an electric push rod 21 is provided on one side of the partition 2, and a lifting plate 22 is fixedly provided on the output end of the electric push rod 21, and the lifting plate 22 is located on one side of the partition 2.
[0032] Specifically, the user can control the electric push rod 21 to move the lifting plate 22 upward, and then control the cylinder 20 to enable its output end to drive the placement box 8 to move, so as to prevent burns.
[0033] Please refer to Figure 3 As a further implementation method for installing the placement plate 10: a leakage hole 23 is opened on the upper end surface of the placement plate 10, a limit frame 24 is fixedly provided at the outer end of the leakage hole 23 and located on the upper end surface of the placement plate 10, a limit column 25 is provided on the upper end surface of the cushion block 9, a limit hole 26 is opened on the upper end surface of the placement plate 10, the limit hole 26 and the limit column 25 are slidably installed, and handles 28 are fixedly provided on the upper end surface of the placement plate 10 and on both sides.
[0034] Specifically, the user can install the limiting holes 26 on the placement plate 10 into the limiting columns 25 to limit the placement plate 10 and prevent it from shaking.
[0035] Please refer to Figure 1 As a further implementation method of closing the front end of the box body 1: a sealing door 27 is hingedly provided on the front end surface of the box body 1.
[0036] Specifically, the user can seal the front end of the box body 1 through the sealing door 27 .
[0037] In summary, when the overall device is in use: the user can place the prefabricated component on the upper end of the placement plate 10 and make it located inside the limit frame 24, then install the placement plate 10 to the upper end of the cushion block 9, and make the limit column 25 enter the limit hole 26, then close the sealing door 27 and open the steam generator 3 to allow steam to be sprayed through the nozzle 4 to steam the prefabricated component inside the box body 1, and by setting the conical cavity 11, the liquefied water vapor can be collected and enter the collection tank 5 through the leakage hole 12, and later The pump body 7 can be opened to allow water to re-enter the steam generator 3 for continued use. After the steaming is completed, the lifting plate 22 can be moved upward by controlling the electric push rod 21, and then the cylinder 20 can be controlled to drive the placement box 8 to move at its output end to push it to the front end of the nozzle 17. Finally, the fan 13 is turned on to allow outside air to enter the air outlet pipe 14, and to be cooled by the refrigerator 15, and then to enter the main pipeline 16 and be sprayed out through the nozzle 17 to blow air to cool the prefabricated components to prevent scalding.
[0038] When the prefabricated component needs to be steamed, the user can place the prefabricated component on the upper end of the placement plate 10 and make it located inside the limit frame 24, then install the placement plate 10 to the upper end of the cushion block 9, and make the limit column 25 enter the limit hole 26, then close the sealing door 27 and open the steam generator 3 to allow steam to be sprayed through the nozzle 4 to steam the prefabricated component inside the box 1.
[0039] When the prefabricated components need to be cooled, the fan 13 can be turned on to allow outside air to enter the air outlet duct 14, and be cooled by the refrigerator 15, and then enter the main pipeline 16 and be sprayed out through the nozzle 17 to blow and cool the prefabricated components to prevent burns.
[0040] When the prefabricated component needs to be moved, the lifting plate 22 can be moved upward by controlling the electric push rod 21, and then the cylinder 20 can be controlled so that its output end drives the placement box 8 to move, so as to push it to the front end of the nozzle 17, which is convenient for subsequent cooling.
[0041] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A steaming device for prefabricated building material components, comprising a housing (1), characterized in that: A partition (2) is fixedly provided on the inner wall of the box body (1) and at a middle position; a steam generator (3) is provided on one side of the partition (2) and located inside the box body (1); a nozzle (4) is provided on the lower end surface of the steam generator (3); a collecting trough (5) is provided on the inner wall of the box body (1) and at a lower end; a collecting pipe (6) is provided on one side of the box body (1); two ends of the collecting pipe (6) are respectively connected to the collecting trough (5) and the steam generator (3); and the collecting pipe (6) is provided at a lower end surface of the steam generator (3); 6), a pump body (7) is provided on the housing (1), a placement box (8) is provided inside the housing (1), a cushion block (9) is fixedly provided on the inner wall of the placement box (8), a placement plate (10) is provided on the upper end surface of the cushion block (9), a conical cavity (11) is provided inside the placement box (8), a water leakage hole (12) is provided on the lower end surface of the placement box (8), the conical cavity (11) is communicated with the water leakage hole (12), and a cooling device is provided inside the housing (1) and on the other side of the partition (2).
2. The steaming device for prefabricated building materials according to claim 1 is characterized in that: The cooling device comprises a fan (13), the fan (13) being located on the upper end surface of the box (1), an air outlet pipe (14) being fixedly provided at the output end of the fan (13), the other end of the air outlet pipe (14) passing through the box (1) and being fixedly provided with a refrigerator (15), a main pipeline (16) being provided at the output end of the refrigerator (15), a nozzle (17) being fixedly provided on the outer wall of the main pipeline (16), and a plurality of nozzles (17) being located inside the box (1).
3. The steaming device for prefabricated building materials according to claim 1 is characterized in that: A slide rail (18) is fixedly provided on the inner wall of the box body (1) and at the bottom thereof; a slide groove (19) is provided on the lower end surface of the placement box (8); the slide groove (19) and the slide rail (18) are slidably mounted; a cylinder (20) is provided on one side surface of the box body (1); an output end of the cylinder (20) passes through the box body (1) and is fixedly connected to the placement box (8).
4. The steaming device for prefabricated building materials according to claim 1 is characterized in that: An electric push rod (21) is provided on one side of the partition (2), and a lifting plate (22) is fixedly provided on the output end of the electric push rod (21), and the lifting plate (22) is located on one side of the partition (2).
5. The steaming curing device for prefabricated building materials according to claim 1 is characterized in that: The upper end surface of the placement plate (10) is provided with a leakage hole (23), and a limiting frame (24) is fixedly provided at the outer end of the leakage hole (23) and located on the upper end surface of the placement plate (10).
6. The steaming curing device for prefabricated building materials according to claim 1 is characterized in that: The upper end surface of the cushion block (9) is provided with a limiting column (25), and the upper end surface of the placement plate (10) is provided with a limiting hole (26), and the limiting hole (26) and the limiting column (25) are slidably mounted.
7. The steaming device for prefabricated building materials according to claim 1 is characterized in that: The front end surface of the box body (1) is hingedly provided with a sealing door (27).
8. The steaming curing device for prefabricated building materials according to claim 1 is characterized in that: Handles (28) are fixedly provided on the upper end surface of the placement plate (10) and on both sides.