Vulcanizing machine facilitating workpiece taking

By designing slide rails and cooling systems in the vulcanizer, the problem of rubber products being easily pulled and deformed when picking up parts from the vulcanizer is solved, and the temperature is effectively cooled in high temperature environments, improving the convenience of picking up parts and improving product quality.

CN222372097UActive Publication Date: 2025-01-21QINGDAO KERITE RUBBER MACHINERY CO LTD

Patent Information

Application Number
CN202421163678.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-21
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

When picking up parts by existing vulcanizers, rubber products are easily pulled and deformed, affecting the quality of the product. The cooling fan is far away from the vulcanized mold, making it difficult to effectively cool down when the weather temperature is high.

Method used

A vulcanizing machine including a bracket, a hydraulic rod, a pallet and an electric control cabinet is designed. The mold is driven to slide and rotate open through the slide rail. It is combined with a cooling system of an air pump and a semiconductor refrigeration chip to quickly cool the mold.

Benefits of technology

It effectively prevents the rubber products from being pulled and deformed when taking them out, improves the convenience of taking them out, and can effectively cool down in high temperature environments to protect the quality of the products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vulcanizing machines, in particular to a vulcanizing machine convenient for taking pieces, which comprises a bracket, a hydraulic rod, a supporting plate and an electric control cabinet, an electric control cabinet is arranged on one side of the support, a hydraulic rod is connected to the interior of the support, a supporting plate is connected to the upper portion of the hydraulic rod, and the supporting plate is slidably connected to a column of the support. According to the vulcanizing machine facilitating part taking, the sliding rail is started to drive the mold to slide towards one side and rotate to be opened, then the air pump is started to suck outside air for cooling, then the outside air is sprayed out from the air spraying holes, the mold is cooled, pulling deformation during taking out is prevented, and then part taking of the vulcanizing machine is facilitated; the pull rod is rotated and pulled to drive the limiting rod to be clamped at the other end of the U-shaped through groove, the mold is taken down upwards, the mold needing to be replaced is placed on the base plate, then the pull rod is rotated and pushed to reset the limiting rod, the mold is fixed, and then the mold of the vulcanizing machine is conveniently replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of vulcanizing machines, in particular to a vulcanizing machine which is convenient for taking out parts. Background Art

[0002] Vulcanizer is a machine that vulcanizes various rubber and plastic products. It has functions such as timed mold locking, automatic pressure replenishment, automatic temperature control, automatic timing, and timed alarm. Vulcanizers are divided into three types: electric heating, steam heating, and thermal oil heating. It is also called flat plate vulcanizer, foam plate vulcanizer, and rubber vulcanizer. The existing vulcanizers still have certain defects when in use, such as;

[0003] Announcement No.: CN216267108U, proposes: a flat plate vulcanizer that is easy to take out, including: a workbench, a vulcanizer body, a first support mechanism, a second support mechanism, a first vulcanization mold, a second vulcanization mold and a cooling fan; the vulcanizer body is arranged on the upper surface of the workbench, the first support mechanism and the second support mechanism are respectively arranged horizontally and symmetrically on the opposite sides of the workbench, and cooling fans are respectively arranged directly below the first support mechanism and the second support mechanism. The first vulcanization mold can be slidably arranged on the upper surface of the first support mechanism, and the second vulcanization mold can be slidably arranged on the upper surface of the second support mechanism. The flat plate vulcanizer overcomes the problem that after the upper mold and the lower mold are separated, the rubber product between the upper and lower molds still has a certain temperature, the convenience of the staff in taking out the parts is poor, and the rubber product is easily pulled and deformed when taking out the parts, which seriously affects the quality of the rubber product.

[0004] In the above document: the vulcanization mold is slid onto the supporting mechanism, and a cooling fan is used to cool the vulcanization mold to prevent the rubber product from being pulled and deformed when taking out the parts, so as to achieve the purpose of convenient taking out the parts. However, the cooling fan of the device is far away from the vulcanization mold, and it is difficult to cool down the vulcanization mold when the weather temperature is relatively high. Based on this, a vulcanizing machine that is convenient for taking out the parts is specially proposed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a vulcanizing machine which is convenient for taking out parts, so as to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vulcanizing machine for convenient part removal, comprising: a bracket, a hydraulic rod, a support plate and an electric control cabinet;

[0007] An electric control cabinet is arranged on one side of the bracket, and a hydraulic rod is connected inside the bracket, a support plate is connected above the hydraulic rod, and the support plate is slidably connected to the column of the bracket;

[0008] A slide rail is connected above the support plate, a mounting mechanism is connected to the upper surface of the slide rail, a mold is connected above the mounting mechanism, and a cooling mechanism is connected above the slide rail away from the mounting mechanism.

[0009] Preferably, the cooling mechanism includes: a connecting plate, a guide rail, a guide rod, an insulation shell, an air jet hole, an insulation box, a copper tube, an insulation tube, an air pump, a semiconductor refrigeration sheet and a heat dissipation fan. The upper surface of the slide rail away from the mounting mechanism is connected to the connecting plate by bolts, the guide rail is connected to the top of the connecting plate, and the front and rear of the mold are connected to guide rods.

[0010] Preferably, an insulation shell is connected between the two groups of slide rails, an air jet hole is opened on the top of the insulation shell, and an insulation box is connected to the bottom of the insulation shell, a copper tube is connected to the inner wall of the insulation box, one end of the copper tube passes through the inner wall of the insulation box and is connected to an insulation pipe, the insulation pipe is connected to one side of the insulation shell, the other end of the copper tube passes through the inner wall of the insulation box and is connected to an air pump, and the air pump is connected to one side of the insulation box.

[0011] Preferably, the bottom of the copper tube is connected to a semiconductor refrigeration sheet, which is connected to the inner wall of the thermal insulation box, and the bottom of the semiconductor refrigeration sheet is connected to a heat dissipation fan, which is connected to the bottom of the thermal insulation box.

[0012] Preferably, the installation mechanism includes: a pad, a positioning groove, a positioning block, a storage groove, a cross bar, an L-shaped groove, an L-shaped rod, a slide tube, a pull rod, a spring, a U-shaped through groove and a limit rod. The upper surface of the slide rail away from the connecting plate is connected to the pad, and a positioning groove is provided at the bottom of the mold. A positioning block is slidably connected in the positioning groove, and the positioning block is connected to the upper surface of the pad.

[0013] Preferably, a storage groove is provided in the pad, and a cross bar is slidably connected in the storage groove;

[0014] An L-shaped groove is provided at the bottom of the mold away from the positioning groove, an L-shaped rod is engaged in the L-shaped groove, the L-shaped rod penetrates and slides on the inner wall of the storage groove, and the L-shaped rod is connected to the upper surface of the cross bar.

[0015] Preferably, one side of the pad is connected to a slide cylinder, a pull rod is slidably inserted into the slide cylinder, the pull rod slides through the inner wall of the storage groove, and the pull rod is rotatably connected to one side of the cross bar;

[0016] A spring is sleeved on the outer side of the pull rod, and the spring abuts between the receiving groove and the cross bar.

[0017] Preferably, a U-shaped through groove is provided on the outer side of the slide cylinder, a limit rod is slidably connected in the U-shaped through groove, and the limit rod is connected to the outer side of the pull rod.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows: the vulcanizer for convenient part removal drives the mold to slide to one side and rotate to open by starting the slide rail, then starts the air pump to inhale external air for cooling, and then sprays it from the air jet hole to cool the mold to prevent it from being pulled and deformed when taken out, thereby facilitating part removal of the vulcanizer, and by rotating and pulling the pull rod to drive the limit rod to engage with the other end of the U-shaped through groove, the mold is removed upward, the mold to be replaced is placed on the pad, and then the pull rod is rotated and pushed to reset the limit rod to fix the mold, thereby facilitating mold replacement of the vulcanizer. The specific contents are as follows:

[0019] 1. Start the slide rail to drive the mold to slide to one side, the guide rod slides into the guide rail, drives the mold to rotate and open, and then start the air pump to suck in the outside air and send it into the copper tube. The semiconductor refrigeration plate cools the air above and conducts it into the copper tube to cool the air in the copper tube. Then, the air enters the insulation shell from the insulation tube and is ejected from the air jet hole to cool the mold, preventing the workpiece from being pulled and deformed when it is taken out, thereby facilitating the removal of the vulcanizer;

[0020] 2. Rotate the pull rod to drive the limit rod to slide in the U-shaped slot, then pull the pull rod to one side to drive the L-shaped rod to slide in the L-shaped slot, rotate the pull rod with the limit rod in the opposite direction to engage with the other end of the U-shaped slot, remove the mold upwards, place the mold to be replaced on the pad, then rotate and push the pull rod to drive the limit rod to reset and fix the mold, thereby facilitating the replacement of the mold on the vulcanizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the insulation shell of the utility model;

[0023] Figure 3 This is a side view structural diagram of the guide rail of the utility model;

[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the thermal insulation box of the utility model from top view;

[0025] Figure 5 This is a schematic diagram of the main cross-sectional structure of the pad of the utility model;

[0026] Figure 6 This is an enlarged view of the structure of part A of the utility model.

[0027] In the figure: 1. bracket; 2. hydraulic rod; 3. support plate; 4. slide rail; 5. installation mechanism; 501. pad; 502. positioning groove; 503. positioning block; 504. storage groove; 505. cross bar; 506. L-shaped groove; 507. L-shaped rod; 508. slide cylinder; 509. pull rod; 510. spring; 511. U-shaped through groove; 512. limit rod; 6. mold; 7. electric control cabinet; 8. cooling mechanism; 801. connecting plate; 802. guide rail; 803. guide rod; 804. insulation shell; 805. jet hole; 806. insulation box; 807. copper tube; 808. insulation tube; 809. air pump; 810. semiconductor refrigeration sheet; 811. cooling fan. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 4 , the utility model provides a technical solution: a vulcanizing machine for convenient part removal, comprising: a bracket 1, a hydraulic rod 2, a support plate 3 and an electric control cabinet 7;

[0030] An electric control cabinet 7 is arranged on one side of the bracket 1, and a hydraulic rod 2 is connected to the inside of the bracket 1, a support plate 3 is connected above the hydraulic rod 2, and the support plate 3 is slidably connected to the column of the bracket 1; a slide rail 4 is connected above the support plate 3, a mounting mechanism 5 is connected to the upper surface of the slide rail 4, a mold 6 is connected above the mounting mechanism 5, and a cooling mechanism 8 is connected above the slide rail 4 away from the mounting mechanism 5.

[0031] The cooling mechanism 8 includes: a connecting plate 801, a guide rail 802, a guide rod 803, an insulation shell 804, an air jet hole 805, an insulation box 806, a copper tube 807, an insulation tube 808, an air pump 809, a semiconductor cooling sheet 810 and a heat dissipation fan 811. The upper surface of the slide rail 4 away from the mounting mechanism 5 is connected with a connecting plate 801 by bolts, the upper part of the connecting plate 801 is connected with a guide rail 802, the front and rear parts of the mold 6 are connected with guide rods 803, the insulation shell 804 is connected between the two sets of slide rails 4, the upper part of the insulation shell 804 is provided with an air jet hole 805, and the bottom of the insulation shell 804 is connected with an insulation Box 806, a copper tube 807 is connected to the inner wall of the insulation box 806, one end of the copper tube 807 passes through the inner wall of the insulation box 806 and is connected to an insulation tube 808, and the insulation tube 808 is connected to one side of the insulation shell 804, the other end of the copper tube 807 passes through the inner wall of the insulation box 806 and is connected to an air pump 809, and the air pump 809 is connected to one side of the insulation box 806, the bottom of the copper tube 807 is connected to a semiconductor cooling sheet 810, and the semiconductor cooling sheet 810 is connected to the inner wall of the insulation box 806, and the bottom of the semiconductor cooling sheet 810 is connected to a heat dissipation fan 811, and the heat dissipation fan 811 is connected to the bottom of the insulation box 806.

[0032] During specific implementation, the slide rail 4 is started to drive the mold 6 to slide to one side. When the mold 6 slides, the guide rod 803 enters the guide rail 802 to slide, driving the mold 6 to rotate and open, and then the air pump 809 is started to inhale external air and send it into the copper tube 807. The heat generated by the semiconductor refrigeration plate 810 below is dissipated by the heat dissipation fan 811, and the heat generated by the semiconductor refrigeration plate 810 above is cooled and conducted to the copper tube 807, cooling the air passing through the copper tube 807, and then enters the insulation shell 804 from the insulation tube 808 and is ejected from the jet hole 805 to cool the mold 6, quickly cooling and forming the workpiece in the mold 6 to prevent the workpiece from overheating and being pulled and deformed when taken out, so as to facilitate the removal of the vulcanizer.

[0033] See also Figure 2 , Figure 3 , Figure 5 and Figure 6It can be seen that the installation mechanism 5 includes: a pad 501, a positioning groove 502, a positioning block 503, a storage groove 504, a cross bar 505, an L-shaped groove 506, an L-shaped rod 507, a slide 508, a pull rod 509, a spring 510, a U-shaped through groove 511 and a limit rod 512. The upper surface of the slide rail 4 away from the connecting plate 801 is connected with the pad 501, and the bottom of the mold 6 is provided with a positioning groove 502, and the positioning block 503 is slidably connected in the positioning groove 502. The positioning block 503 is connected to the upper surface of the pad 501, and the pad 501 is provided with a storage groove 504, and the storage groove 504 is slidably connected with the cross bar 505; the bottom of the mold 6 away from the positioning groove 502 is provided with an L-shaped groove 506, L An L-shaped rod 507 is engaged in the shaped groove 506, and the L-shaped rod 507 slides through the inner wall of the storage groove 504, and the L-shaped rod 507 is connected to the upper surface of the cross bar 505. A slide tube 508 is connected to one side of the pad 501, and a pull rod 509 slides through the slide tube 508, and the pull rod 509 slides through the inner wall of the storage groove 504, and the pull rod 509 is rotatably connected to one side of the cross bar 505; a spring 510 is sleeved on the outer side of the pull rod 509, and the spring 510 abuts between the storage groove 504 and the cross bar 505. A U-shaped through groove 511 is opened on the outer side of the slide tube 508, and a limit rod 512 is slidably connected in the U-shaped through groove 511, and the limit rod 512 is connected to the outer side of the pull rod 509.

[0034] During the specific implementation, the rotating pull rod 509 drives the limiting rod 512 to slide in the U-shaped slot 511, and then the pull rod 509 is pulled to one side to drive the cross bar 505 to squeeze the spring 510, and at the same time the L-shaped rod 507 slides in the L-shaped slot 506 to release the limit on the mold 6 and the pad 501, and then the pull rod 509 is rotated in the opposite direction with the limiting rod 512 engaged with the other end of the U-shaped slot 511 to prevent the spring 510 from pushing the cross bar 505 to reset, and then the mold 6 is moved upward. Remove it, align the positioning groove 502 at the bottom of the mold 6 to be replaced with the positioning block 503, and place it on the pad 501 to prevent the mold 6 from sliding horizontally on the pad 501. When the mold 6 is placed on the pad 501, the L-shaped rod 507 extends into the L-shaped groove 506, and then rotates and pushes the pull rod 509 to reset the limit rod 512, driving the L-shaped rod 507 to engage in the L-shaped groove 506 to fix the mold 6, so as to facilitate the replacement of the mold 6 on the vulcanizer.

[0035] To sum up: when using this vulcanizing machine that is convenient for taking out parts, first, operate the electric control cabinet 7 to start the slide rail 4 to drive the mold 6 to slide to one side, the mold 6 automatically opens, and the material is placed in the opened mold 6, and then start the slide rail 4 to drive the mold 6 to reset, and the mold 6 is closed by gravity, and then start the hydraulic rod 2 to drive the support plate 3 to move upward, drive the mold 6 to extrude and heat upward, and melt the material in the mold 6 into shape, and then start the hydraulic rod 2 to drive the mold 6 to move downward, and start the slide rail 4 again to slide the mold 6 to the top of the insulation shell 804, and drive the mold 6 to open, start the air pump 809 to spray cold air from the air jet hole 805 to cool the mold 6, accelerate the rapid solidification of the molded workpiece, and then take out the molded workpiece. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A vulcanizing machine for convenient part removal, comprising: The bracket (1), the hydraulic rod (2), the support plate (3) and the electric control cabinet (7) are characterized in that; An electric control cabinet (7) is arranged on one side of the support (1), and a hydraulic rod (2) is connected to the inside of the support (1), a support plate (3) is connected above the hydraulic rod (2), and the support plate (3) is slidably connected to a column of the support (1); A slide rail (4) is connected above the support plate (3), a mounting mechanism (5) is connected to the upper surface of the slide rail (4), a mold (6) is connected above the mounting mechanism (5), and a cooling mechanism (8) is connected above the slide rail (4) away from the mounting mechanism (5).

2. A vulcanizing machine for convenient part removal according to claim 1, characterized in that: The cooling mechanism (8) comprises: a connecting plate (801), a guide rail (802), a guide rod (803), an insulation shell (804), an air jet hole (805), an insulation box (806), a copper tube (807), an insulation tube (808), an air pump (809), a semiconductor cooling sheet (810) and a heat dissipation fan (811); the upper surface of the slide rail (4) away from the mounting mechanism (5) is connected to the connecting plate (801) by bolts; the guide rail (802) is connected to the top of the connecting plate (801); and the front and rear of the mold (6) are both connected to the guide rod (803).

3. A vulcanizing machine for convenient part removal according to claim 1, characterized in that: An insulation shell (804) is connected between the two groups of slide rails (4), an air jet hole (805) is opened on the top of the insulation shell (804), and an insulation box (806) is connected to the bottom of the insulation shell (804), a copper tube (807) is connected to the inner wall of the insulation box (806), one end of the copper tube (807) passes through the inner wall of the insulation box (806) and is connected to an insulation tube (808), the insulation tube (808) is connected to one side of the insulation shell (804), and the other end of the copper tube (807) passes through the inner wall of the insulation box (806) and is connected to an air pump (809), and the air pump (809) is connected to one side of the insulation box (806).

4. A vulcanizing machine for convenient part removal according to claim 3, characterized in that: The bottom of the copper tube (807) is connected to a semiconductor cooling sheet (810), which is connected to the inner wall of the thermal insulation box (806), and the bottom of the semiconductor cooling sheet (810) is connected to a heat dissipation fan (811), which is connected to the bottom of the thermal insulation box (806).

5. A vulcanizing machine for convenient part removal according to claim 1, characterized in that: The mounting mechanism (5) comprises: a pad (501), a positioning groove (502), a positioning block (503), a storage groove (504), a cross bar (505), an L-shaped groove (506), an L-shaped rod (507), a slide tube (508), a pull rod (509), a spring (510), a U-shaped through groove (511) and a limiting rod (512); the upper surface of the slide rail (4) away from the connecting plate (801) is connected to the pad (501); the bottom of the mold (6) is provided with a positioning groove (502); the positioning block (503) is slidably connected in the positioning groove (502); and the positioning block (503) is connected to the upper surface of the pad (501).

6. A vulcanizing machine for convenient part removal according to claim 5, characterized in that: The pad (501) is provided with a storage groove (504), and a cross bar (505) is slidably connected to the storage groove (504); An L-shaped groove (506) is provided at the bottom of the mold (6) away from the positioning groove (502), an L-shaped rod (507) is engaged in the L-shaped groove (506), the L-shaped rod (507) penetrates and slides on the inner wall of the storage groove (504), and the L-shaped rod (507) is connected to the upper surface of the cross bar (505).

7. A vulcanizing machine for convenient part removal according to claim 6, characterized in that: One side of the pad (501) is connected to a slide cylinder (508), a pull rod (509) is inserted and slidably penetrates the slide cylinder (508), the pull rod (509) is inserted and slidably penetrates the inner wall of the storage groove (504), and the pull rod (509) is rotatably connected to one side of the cross bar (505); A spring (510) is sleeved on the outer side of the pull rod (509), and the spring (510) abuts between the storage groove (504) and the cross bar (505).

8. A vulcanizing machine for convenient part removal according to claim 7, characterized in that: A U-shaped through groove (511) is provided on the outer side of the slide cylinder (508), a limit rod (512) is slidably connected in the U-shaped through groove (511), and the limit rod (512) is connected to the outer side of the pull rod (509).

Citation Information

Patent Citations

  • Plate vulcanizing machine convenient for taking pieces

    CN216267108U

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