Wiring terminal sorting device and production equipment

Abstract

The utility model relates to the field of electrical element production equipment, and particularly provides a wiring terminal sorting device and production equipment. The translation mechanism is in sliding connection with the base and is provided with a bracket; the lifting mechanism is arranged at the upper end of the bracket; the turnover mechanism is fixedly connected with the lifting mechanism; the clamping mechanism is connected with the turnover mechanism, the clamping mechanism comprises a clamping jaw, and the clamping jaw is used for clamping and releasing the wiring terminal. Compared with a complex structure depending on a multi-axis manipulator, the wiring terminal sorting device has the advantages that the wiring terminal is clamped and released by using the clamping jaw, and the structure of the wiring terminal sorting device is simplified. The debugging process is much more direct and faster than that of a complex multi-axis manipulator system, and the workload of conventional maintenance of the terminal sorting device is greatly reduced.

Description

Technical Field

[0001] The present application relates to the field of electrical component production equipment, and in particular to a terminal sorting device and production equipment. Background Art

[0002] As an important mechanism for electrical connection, terminal blocks play a vital role in electrical systems. In the production process of terminal blocks, the final step involves the precise sorting of the inspected terminal blocks.

[0003] In the prior art, sorting devices mostly use multi-axis manipulators for sorting. Although the multi-axis manipulators can realize accurate sorting of terminal blocks with high sorting efficiency and accuracy, the multi-axis manipulators are mostly driven by multiple shafts. The driving structure composed of multiple shafts makes the overall structure of the sorting device complicated, which not only increases the difficulty of debugging the sorting device, but also increases the workload of subsequent maintenance.

[0004] Therefore, the prior art has defects and shortcomings and needs further improvement and development. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of this application is to provide a terminal sorting device and production equipment, aiming to solve the problem that the existing terminal sorting device has a complex structure, resulting in difficulty in early debugging of the terminal sorting device and a large workload in later maintenance.

[0006] The technical solutions adopted by this application to solve the technical problems are as follows:

[0007] A terminal sorting device, comprising:

[0008] Base;

[0009] A translation mechanism, the translation mechanism is slidably connected to the base, and a bracket is provided on the translation mechanism;

[0010] A lifting mechanism, the lifting mechanism is arranged at the upper end of the bracket;

[0011] A turning mechanism, wherein the turning mechanism is fixedly connected to the lifting mechanism;

[0012] A clamping mechanism, the clamping mechanism is connected to the flipping mechanism, the clamping mechanism comprises a clamping claw, and the clamping claw is used to clamp and release the terminal;

[0013] Wherein, the translation mechanism, the lifting mechanism, the flipping mechanism and the clamping mechanism are all driven by cylinders.

[0014] Optionally, the clamping mechanism further comprises a first cylinder and a clamping frame;

[0015] One end of the clamping frame is connected to the flipping mechanism;

[0016] The clamping claw is arranged at one end of the clamping frame away from the flipping mechanism;

[0017] The first cylinder is disposed on the clamping frame, and the first cylinder is located between the clamping claw and the flipping mechanism;

[0018] Wherein, the first cylinder is used to drive the clamping claw.

[0019] Optionally, the turning mechanism includes a rotating wheel, a second cylinder and a turning frame;

[0020] The flip frame is arranged on one side of the lifting mechanism;

[0021] The second cylinder is arranged on the turning frame;

[0022] The rotating wheel is arranged on a side of the turning frame away from the lifting mechanism, and the clamping frame is connected to the rotating wheel;

[0023] Wherein, the second cylinder is used to drive the rotating wheel.

[0024] Optionally, the lifting mechanism includes a lifting frame, a third cylinder and a third slideway;

[0025] The turning frame is fixedly connected to the lifting frame;

[0026] The third cylinder is disposed on the lifting frame, and is used to drive the lifting frame to move up and down along the bracket.

[0027] Optionally, a third slide rail is provided on a side of the bracket facing the lifting mechanism;

[0028] The third slideway is slidably connected to the third slide rail.

[0029] Optionally, the translation mechanism includes a fourth cylinder and a fourth slide rail;

[0030] The fourth slide rail is arranged on both sides of the fourth cylinder;

[0031] The bracket is arranged above the fourth cylinder;

[0032] The fourth cylinder is used to drive the bracket to translate.

[0033] Optionally, a fourth slide is provided on the base, and the fourth slide is slidably connected to the fourth slide rail.

[0034] Optionally, a plurality of limit switches are provided on the base;

[0035] The plurality of limit switches are used to limit the translation range of the translation mechanism.

[0036] Optionally, a waste bucket and a conveying mechanism are provided on one side of the base.

[0037] Another technical solution adopted by the present application to solve the technical problem is as follows: a terminal production device, which includes the terminal sorting device as described above.

[0038] Beneficial effects:

[0039] The present application provides a terminal sorting device and production equipment, which sets up multiple cylinders and uses the cylinders to drive a translation mechanism, a lifting mechanism, a flipping mechanism and a clamping mechanism, wherein the clamping mechanism includes a clamping claw. Compared with a complex structure relying on a multi-axis manipulator, the clamping claw is used to clamp and release the terminal, thereby simplifying the structure of the terminal sorting device; making the debugging process much more direct and quicker than a complex multi-axis manipulator system, and greatly reducing the workload of routine maintenance of the terminal sorting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a three-dimensional structural schematic diagram of the terminal sorting device provided in this application;

[0041] Figure 2 It is a three-dimensional structural schematic diagram of the terminal sorting device provided in this application;

[0042] Figure 3 It is a three-dimensional structural schematic diagram of the terminal sorting device provided in this application;

[0043] Figure 4 It is a three-dimensional structural schematic diagram of the terminal production equipment provided in this application.

[0044] Description of reference numerals:

[0045] 100. Terminal block production equipment; 20. Terminal block sorting device; 21. Base; 22. Translation mechanism; 23. Lifting mechanism; 24. Flipping mechanism; 25. Gripping mechanism; 26. Waste bucket; 27. Conveying mechanism; 211. Fourth slideway; 212. Limit switch; 221. Bracket; 222. Third slideway; 223. Fourth cylinder; 224. Fourth slideway; 231. Lifting frame; 232. Third cylinder; 233. Third slideway; 241. Rotating wheel; 242. Second cylinder; 243. Flipping frame; 251. Clamp; 252. First cylinder; 253. Gripping frame. DETAILED DESCRIPTION

[0046] In order to make the purpose, technical solution and advantages of the present application clearer and more specific, the present application is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific examples described here are only used to explain the present application and are not used to limit the present application.

[0047] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.

[0048] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0049] Please refer to Figure 1 to Figure 2In the first embodiment of the present application, a terminal sorting device 20 is proposed, and the terminal sorting device 20 includes a base 21, a translation mechanism 22, a lifting mechanism 23, a flipping mechanism 24 and a clamping mechanism 25. The base 21 is used to provide a stable support base to bear the workload of the translation mechanism 22, the lifting mechanism 23, the flipping mechanism 24 and the clamping mechanism 25 and ensure the stability of the device operation. The translation mechanism 22 is slidably connected to the base 21, and a bracket 221 is provided on the translation mechanism; specifically, the translation mechanism 22 is driven by a cylinder, and a bracket 221 is provided on the translation mechanism 22, which is used to connect the lifting mechanism 23 and support the lifting mechanism 23, the flipping mechanism 24 and the clamping mechanism 25. The lifting mechanism 23 is arranged at the upper end of the bracket 221; the lifting mechanism 23 is also driven by a cylinder to lift or lower the clamping mechanism 25. The flip mechanism 24 is fixedly connected to the lifting mechanism 23; the flip mechanism 24 is also driven by a cylinder, and the flip mechanism 24 is used to flip the clamping mechanism 25, and the clamping mechanism 25 is repeatedly flipped 180 degrees with the flip mechanism 24 as the center. The clamping is connected to the flip mechanism 24 and is used to clamp and release the terminal; the clamping mechanism 25 is also driven by a cylinder to clamp and release the terminal.

[0050] The terminal sorting device 20 provided in this embodiment drives the translation mechanism, the lifting mechanism 23, the flipping mechanism 24 and the clamping mechanism 25 through the cylinder, thereby realizing efficient and accurate sorting of the terminal. Using the cylinder as the main power source not only simplifies the structure of the device and reduces the risk of mechanical failure, but also improves the flexibility of operation and the maintainability of the equipment. Compared with the traditional multi-axis manipulator sorting system, the debugging of this device is more direct and quick, and the maintenance workload is also greatly reduced.

[0051] Specifically, the operation process of the terminal sorting device 20 provided in this embodiment is as follows:

[0052] First, the clamping mechanism 25 starts to move from its initial position. The lifting mechanism 23 is activated to drive the clamping mechanism 25 to move downward so that it approaches the terminal block that has been inspected and is located on the loading platform. The clamping mechanism 25 then accurately clamps the terminal block.

[0053] Then, the lifting mechanism 23 is reactivated to drive the clamping mechanism 25 to rise to the initial position with the terminal. At this time, the flipping mechanism 24 is activated to guide the clamping mechanism 25 and the terminal clamped therein to complete a 180-degree flip, ensuring that the terminal is ready to be placed in the correct posture.

[0054] The action at the final stage depends on the test results of the terminal block. For the terminal blocks that are qualified (OK), the lifting mechanism 23 is started again, and the clamping mechanism 25 is moved down with the terminal blocks to the vicinity of the conveying mechanism 27, and the terminal blocks are released at an appropriate position, and then the conveying mechanism 27 sends the terminal blocks to the terminal block production equipment 100. For the terminal blocks that are unqualified (NG), the translation mechanism 22 is started, driving the clamping mechanism 25 to move above the waste bucket 26, and then the terminal blocks are released and sorted directly into the waste bucket 26.

[0055] Please refer to Figure 1 to Figure 2 In some specific embodiments, the clamping mechanism 25 includes a clamping jaw 251, a first cylinder 252 and a clamping frame 253; one end of the clamping frame 253 is connected to the flipping mechanism 24 to ensure the stability and reliability of the clamping mechanism 25 during the sorting process. The clamping jaw 251 is arranged at one end of the clamping frame 253 away from the flipping mechanism 24, so that the clamping jaw 251 can conveniently clamp the terminal block and can be adjusted to adapt to the terminal blocks of different sizes and shapes. The first cylinder 252 is arranged on the clamping frame 253, and the first cylinder 252 is located between the clamping jaw 251 and the flipping mechanism 24; wherein, the first cylinder 252 is used to drive the clamping jaw 251; the main function of the first cylinder 252 is to drive the clamping jaw 251 to open and close, so as to realize the clamping and releasing action of the terminal block.

[0056] Please refer to Figure 1 to Figure 2 In some specific embodiments, the flipping mechanism 24 includes a rotating wheel 241, a second cylinder 242 and a flipping frame 243; the flipping frame 243 is arranged on one side of the lifting mechanism 23; the flipping frame 243 is used to provide stable support to ensure the smooth execution of the flipping action. The second cylinder 242 is arranged on the flipping frame 243; the second cylinder 242 is used to drive the rotation of the rotating wheel 241. By controlling the extension and contraction of the second cylinder 242, the rotation angle of the rotating wheel 241 can be accurately adjusted, thereby realizing the precise flipping of the terminal block. The rotating wheel 241 is arranged on the side of the flipping frame 243 away from the lifting mechanism 23, and the clamping frame 253 is connected to the rotating wheel 241, so that the terminal block carried by the clamping mechanism 25 can be flipped together with the rotating wheel 241, ensuring that the terminal block reaches the required flipping angle during the sorting process to adapt to different sorting and placement requirements.

[0057] In the sorting operation, after the terminal is clamped by the clamping mechanism 25, the lifting mechanism 23 first adjusts the clamping mechanism 25 to an appropriate height, and then the second cylinder 242 is activated to drive the rotating wheel 241 to rotate, driving the clamping frame 253 and the clamped terminal to flip. By adjusting the action of the second cylinder 242, the terminal is placed or further transported in a correct posture.

[0058] Please refer to Figures 1 to 3 In some specific embodiments, the lifting mechanism 23 includes a lifting frame 231, a third cylinder 232, and a third slide 233; the flip frame 243 is fixedly connected to the lifting frame 231; the fixed connection between the lifting frame 231 and the flip frame 243 ensures the stability of the lifting frame 231 and the flip frame 243 during the lifting process, so that the lifting and flipping operations can be coordinated without worrying about the deformation or displacement of the structure, thereby ensuring the accuracy and reliability of the operation. The third cylinder 232 is arranged on the lifting frame 231, and is used to drive the lifting frame 231 to move up and down along the bracket 221. By controlling the extension and contraction of the cylinder, the position of the lifting frame 231 can be adjusted, thereby realizing the positioning and operation of the clamping mechanism 25 and the terminal block at different heights.

[0059] During the sorting process of the terminals, when the height of the gripping mechanism 25 and the terminals needs to be adjusted to suit different operation stages, the third cylinder 232 is activated to accurately control the movement of the lifting frame 231 according to the required lifting distance and speed. Whether descending to grip the terminals on the loading platform or ascending to transfer the terminals to the release position, the third cylinder 232 can provide smooth and controllable power support.

[0060] Please refer to Figures 1 to 3 In some specific embodiments, the bracket 221 is provided with a third slide rail 222 on one side facing the lifting mechanism 23; the third slide rail 233 is slidably connected to the third slide rail 222; the third slide rail 233 is directly connected to the lifting frame 231 and forms a sliding connection with the third slide rail 222. This allows the lifting frame 231 to slide up and down along the third slide rail 222, thereby achieving a smooth lifting action of the lifting mechanism 23. The setting of the sliding connection mechanism improves the flexibility and adjustability of the entire sorting device, making the position adjustment of the lifting frame 231 more accurate and convenient.

[0061] Please refer to Figures 1 to 3 In some specific embodiments, the translation mechanism 22 includes a fourth cylinder 223 and a fourth slide rail 224; the fourth cylinder 223 is the main power source of the translation mechanism 22, and the translation movement of the bracket 221 is realized by controlling the extension and contraction of the cylinder. The fourth slide rail 224 is arranged on both sides of the fourth cylinder 223 to support and guide the translation movement of the bracket 221. The stability and linearity of the bracket 221 during the translation process are ensured, and the operation error caused by swinging or offset is reduced. The bracket 221 is arranged on the upper side of the fourth cylinder 223, and the bracket 221 is directly driven to translate by the power of the cylinder.

[0062] Please refer to Figures 1 to 3In some specific embodiments, the base 21 is provided with a fourth slide 211, and the fourth slide 211 is slidably connected to the fourth slide rail 224. Specifically, the fourth slide 211 provides a stable guide path for the translation mechanism 22. The linearity and stability of the bracket 221 during the translation process are ensured, and errors and unstable factors in the operation are reduced.

[0063] Please refer to Figures 1 to 3 In some specific embodiments, a plurality of limit switches 212 are provided on the base 21; the plurality of limit switches 212 are used to limit the translation range of the translation mechanism 22. Specifically, the plurality of limit switches 212 are distributed at the edge of the maximum range that the translation mechanism 22 may reach. The main function of the limit switch 212 is to provide instant feedback when the translation mechanism 22 reaches its operating limit, thereby avoiding mechanical damage or operational errors that may be caused by excessive movement. Since the limit switch 212 can effectively prevent the excessive movement of the translation mechanism 22, the wear and damage of the terminal sorting device can be reduced, thereby reducing the cost and complexity of long-term maintenance. At the same time, the limit switch 212 itself has a simple structure and is easy to check and replace, which further simplifies the maintenance of the terminal sorting device.

[0064] In some specific embodiments, a waste bucket 26 and a conveying mechanism 27 are provided on one side of the base 21. Specifically, the waste bucket 26 is used to collect the unqualified terminal blocks identified during the sorting process. The provision of the waste bucket 26 facilitates the rapid and safe processing of these unqualified products, avoids confusion in the production line and potential re-processing errors, and also facilitates the recycling and reuse of waste materials. The conveying mechanism 27 is responsible for transmitting the qualified terminal blocks from the sorting area to the designated collection area.

[0065] See also Figure 4 In the second embodiment of the present application, there is provided a terminal production device 100, which includes the terminal sorting device 20 as described above. It can be seen that the terminal production device 100 has the advantages of simple initial debugging and small subsequent maintenance workload.

[0066] In summary, the present application provides a terminal sorting device and production equipment, and the terminal sorting device includes: a lifting mechanism; the lifting mechanism is arranged at the upper end of the bracket; a flipping mechanism; the flipping mechanism is fixedly connected to the lifting mechanism; a clamping mechanism; the clamping is connected to the flipping mechanism, and the clamping mechanism includes a clamping claw, and the clamping claw is used to clamp and release the terminal. The present application provides a terminal sorting device and production equipment, which is provided with multiple cylinders, and uses the cylinders to drive the translation mechanism, the lifting mechanism, the flipping mechanism and the clamping mechanism, wherein the clamping mechanism includes a clamping claw. Compared with the complex structure relying on the multi-axis manipulator, the structure of the terminal sorting device is simplified by using the clamping claw to clamp and release the terminal; the debugging process is much more direct and quick than the complex multi-axis manipulator system, and the workload of routine maintenance of the terminal sorting device is greatly reduced.

[0067] It should be understood that the application of the present application is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made based on the above description. All these improvements and changes should fall within the scope of protection of the claims attached to this application.

Claims

1. A terminal sorting device, characterized in that: include: Base; A translation mechanism, the translation mechanism is slidably connected to the base, and a bracket is provided on the translation mechanism; A lifting mechanism, the lifting mechanism is arranged at the upper end of the bracket; A turning mechanism, wherein the turning mechanism is fixedly connected to the lifting mechanism; A clamping mechanism is connected to the flipping mechanism, and the clamping mechanism comprises a clamping claw, and the clamping claw is used to clamp and release the connecting terminal.

2. The terminal sorting device according to claim 1, characterized in that: The clamping mechanism also includes a first cylinder and a clamping frame; One end of the clamping frame is connected to the flipping mechanism; The clamping claw is arranged at one end of the clamping frame away from the flipping mechanism; The first cylinder is disposed on the clamping frame, and the first cylinder is located between the clamping claw and the flipping mechanism; Wherein, the first cylinder is used to drive the clamping claw.

3. The terminal sorting device according to claim 2, characterized in that: The turning mechanism comprises a rotating wheel, a second cylinder and a turning frame; The flip frame is arranged on one side of the lifting mechanism; The second cylinder is arranged on the turning frame; The rotating wheel is arranged on a side of the turning frame away from the lifting mechanism, and the clamping frame is connected to the rotating wheel; Wherein, the second cylinder is used to drive the rotating wheel.

4. The terminal sorting device according to claim 3, characterized in that: The lifting mechanism comprises a lifting frame, a third cylinder and a third slideway; The turning frame is fixedly connected to the lifting frame; The third cylinder is disposed on the lifting frame, and is used to drive the lifting frame to move up and down along the bracket.

5. The terminal sorting device according to claim 4, characterized in that: A third slide rail is provided on one side of the bracket facing the lifting mechanism; The third slideway is slidably connected to the third slide rail.

6. The terminal sorting device according to claim 1, characterized in that: The translation mechanism includes a fourth cylinder and a fourth slide rail; The fourth slide rail is arranged on both sides of the fourth cylinder; The bracket is arranged above the fourth cylinder; The fourth cylinder is used to drive the bracket to translate.

7. The terminal sorting device according to claim 6, characterized in that: A fourth slideway is arranged on the base, and the fourth slideway is slidably connected to the fourth slide rail.

8. The terminal sorting device according to claim 1, characterized in that: A plurality of limit switches are arranged on the base; The plurality of limit switches are used to limit the translation range of the translation mechanism.

9. The terminal sorting device according to claim 1, characterized in that: A waste bucket and a conveying mechanism are arranged on one side of the base.

10. A terminal production device, characterized in that: It comprises a terminal sorting device as described in any one of claims 1 to 9.

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