Automatic film rolling machine for industrial RO (Reverse Osmosis) film

Abstract

The utility model relates to an industrial RO membrane automatic rolling machine which comprises a machine body, a feeding device, an RO membrane rolling device, a conveying channel and a gluing device, wherein the feeding device and the RO membrane rolling device are arranged on the two sides of the machine body respectively, and the conveying channel and the gluing device are arranged between the feeding device and the RO membrane rolling device. The RO membrane rolling device comprises a central tube frame for horizontally supporting a central tube, and a driving device and a rotary supporting device which are respectively positioned on two sides of the central tube, and a rotary driving end of the driving device is fixedly connected with one end of the central tube and is used for controlling the rotating speed and the rotating direction of the central tube; the rotary supporting device abuts against the other end of the center pipe when the center pipe rotates, and is used for balancing rotation stress of the center pipe. The driving device and the rotating supporting device are arranged on the two sides of the central pipe frame respectively, the driving device is used for controlling the rotating direction and the rotating speed of the central pipe, and the rotating supporting device is used for abutting against the central pipe and passively rotating along with the central pipe, limiting axial vibration of the central pipe and preventing axial deviation of the central pipe. And the winding accuracy of the RO membrane is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of RO membrane process equipment, in particular to an industrial RO membrane automatic film rolling machine. Background Art

[0002] RO membrane, or reverse osmosis membrane, is a membrane that pressurizes one side of low-concentration water to make water molecules flow from low concentration to high concentration. It is widely used in scientific research, medicine, food, beverage, seawater desalination and other fields. In the existing RO membrane production process, in the center rod conveying process, manual methods are often adopted, and the operator sends the center rod to the discharge position; in the flow cloth conveying process, manpower is required to pull the flow cloth to the center rod; in the flow cloth cutting process, manpower is required to complete, with a low degree of automation, low work efficiency and high dependence on manpower, which is not conducive to mass production. Moreover, in the RO winding project and during the tape winding process, the center tube is subjected to rotational force on one side, resulting in uneven force, and it is easy to swing during the rotation process, resulting in skewed winding of the RO roll, which makes the RO membrane winding not tight enough. Utility Model Content

[0003] The embodiment of the utility model provides an industrial RO membrane automatic film rolling machine to solve the problems of high manual labor intensity, low work efficiency, poor product quality and easy generation of waste in the prior art.

[0004] In order to achieve the above purpose, the embodiment of the utility model provides the following technical solutions:

[0005] An industrial RO membrane automatic film rolling machine comprises a machine body, wherein a feeding device for placing RO membrane material rolls and an RO membrane rolling device for central tube rolling are respectively arranged on both sides of the machine body, a transmission channel for RO unfolding is arranged between the feeding device and the RO membrane rolling device, and a gluing device is arranged above the transmission channel; the RO membrane rolling device comprises a central tube frame for horizontally supporting the central tube, and a driving device and a rotating supporting device respectively located on both sides of the central tube, the rotating driving end of the driving device is fixedly connected to one end of the central tube, and is used to control the rotation speed and rotation direction of the central tube; the rotating supporting device abuts against the other end of the central tube when the central tube rotates, and is used to balance the rotation force of the central tube.

[0006] Furthermore, the driving device includes a driving motor, a reducer and a first center tube connector, the driving motor is connected to the center tube connector through the reducer, the first center tube connector is connected to the center tube frame through a bearing, and the connecting end of the first center tube connector is fixedly connected to the center tube.

[0007] Furthermore, the rotating support device includes a linear drive component and a second center tube connector, the linear drive component is rotationally connected to the center tube through the second center tube connector, and the connecting end of the second center tube connector is provided with a sleeve structure for inserting the end of the center tube.

[0008] Furthermore, a bearing is provided on the second center tube connector, and the bearing is fixedly connected to the moving end of the linear drive member through a bearing frame; or, a rotating sleeve is embedded in the second center tube connector for inserting the end of the center tube, and the second center tube connector is fixedly connected to the moving end of the linear drive member.

[0009] Furthermore, a guide rod for guiding the linear motion of the second central pipe connector is provided on the frame.

[0010] Furthermore, the central tube rack is provided with auxiliary rollers parallel to the central tube, and a feeding device for driving the auxiliary rollers to approach the central tube.

[0011] Furthermore, the feeding device includes a feeding member arranged on the central tube frame and symmetrically arranged on both sides of the auxiliary roller, and the feeding direction of the feeding member is perpendicular to the central tube.

[0012] Furthermore, the gluing device is provided with a three-axis robotic arm, a first axis of the three-axis robotic arm is parallel to the conveying channel and is arranged on one side of the conveying channel, a second axis is horizontally perpendicular to the conveying channel and is located above the conveying channel, and a third axis is vertically perpendicular to the conveying channel and is located above the conveying channel, and a mobile terminal of the three-axis robotic arm is provided with a glue dispensing head.

[0013] Furthermore, an automatic cutter device is provided on the machine body, and the automatic cutter device includes a cutter, a horizontal driving member for driving the cutter to move horizontally, and a lifter for driving the horizontal driving member to move up and down, and the fixed end of the lifter is fixedly connected to the machine body.

[0014] Furthermore, the horizontal driving member is provided with detection contacts for detecting whether the cutter reaches both ends.

[0015] The utility model embodiment has the following advantages:

[0016] The utility model discloses an industrial RO membrane automatic film rolling machine. A driving device and a rotating support device are respectively arranged on both sides of a central tube frame. The driving device is used to control the rotating direction and rotating speed of the central tube. The rotating support device is used to resist the other end of the central tube and passively rotates as the central tube rotates, thereby limiting the axial vibration of the central tube and preventing the axial deviation of the central tube, thereby ensuring the accurate winding of the RO membrane and improving the product quality.

[0017] The utility model is an industrial RO membrane automatic film rolling machine with a high degree of automation, automatic rolling, automatic gluing, automatic cutting and automatic tape wrapping, and finally only needs to cut the tape manually, which improves the processing efficiency, realizes the automation of the processing technology, saves human labor costs, and improves work efficiency and precision. In addition, an auxiliary roller is arranged on one side of the central tube, which cooperates with the central rod to closely fit the RO membrane with the central tube when rolling or cutting the RO membrane, preventing a large gap or bubbles between the RO membrane and the central tube, and preventing the problem of the end of the RO membrane swinging after cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0019] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0020] Figure 1 A side view of an industrial RO membrane automatic film rolling machine provided by an embodiment of the utility model;

[0021] Figure 2 for Figure 1 A top view of

[0022] Figure 3 An assembly diagram of an RO membrane rolling device in an industrial RO membrane automatic film rolling machine provided by an embodiment of the utility model;

[0023] Figure 4 for Figure 3 Assembly drawing of the RO membrane winding device;

[0024] Figure 5 An assembly diagram of a cutting device in an industrial RO membrane automatic film rolling machine provided by an embodiment of the utility model;

[0025] Figure 6 for Figure 1 Front view of the middle tape wrapping device.

[0026] In the figure:

[0027] 1. Machine body; 2. Feeding device; 3. Conveying channel; 4. RO membrane rolling device; 5. Gluing device; 6. Center tube; 7. Center tube rack; 8. Driving device; 9. Rotating support device; 10. Driving motor; 11. Speed ​​reducer; 12. First center tube connector; 13. Tube connector; 14. Linear driving member; 15. Second center tube connector; 16. Bearing frame; 17. Auxiliary roller; 18. Feeding device; 19. First axis; 20. Second axis; 21. Third axis; 22. Gluing head; 23. Cutter device; 24. Cutter; 25. Horizontal driving member; 26. Lifter; 27. Taping device; 28. Tape rack; 29. ​​Auxiliary frame. DETAILED DESCRIPTION

[0028] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] like Figure 1-2 As shown, an industrial RO membrane automatic film rolling machine includes a machine body 1, and a feeding device 2 for placing RO membrane rolls and a RO membrane rolling device 4 for rolling a central tube 6 are respectively provided on both sides of the machine body 1, and a transmission channel 3 for RO unfolding is provided between the feeding device 2 and the RO membrane rolling device 4, and a glue-applying device 5 is provided above the transmission channel 3. The feeding device 2 is used to install the RO membrane roll, and the RO membrane roll can rotate on the outgoing device. The area where the RO membrane roll is installed on the feeding device 2 corresponds to the area of ​​the central tube 6 on the RO membrane rolling device 4, so that the RO membrane can be horizontally unfolded on the transmission channel 3 without wrinkles. Shielding structures or laser markings can be provided on both sides of the transmission channel 3 to align the feeding device 2 with the RO membrane rolling device 4 to ensure the straight and flat laying of the RO membrane.

[0030] The RO membrane rolling device 4 includes a central tube frame 7 for horizontally supporting the central tube 6. The central tube frame 7 includes a left frame and a right frame respectively arranged on both sides of the central tube 6. The left frame and the right frame are both perpendicular to the central tube 6. The top of the left frame and the right frame is provided with a horizontally arranged top frame.

[0031] like Figure 3 As shown, a driving device 8 and a rotating support device 9 are respectively provided on both sides of the central pipe frame 7. For example, a driving device 8 is provided on the outer side of the right frame, and a rotating support device 9 is provided on the outer side of the left frame.

[0032] The rotating driving end of the driving device 8 is fixedly connected to one end of the central tube 6, and can be fixed by a detachable connecting piece, which is convenient for the disassembly and assembly of the central tube 6, and is used to control the rotation speed and rotation direction of the central tube 6. Specifically, the driving device 8 includes a driving motor 10, a reducer 11 and a first central tube connector 12. The driving motor 10 is connected to the central tube 6 connector through the reducer 11. The reducer 11 includes a small pulley and a large pulley. The driving end of the driving motor 10 is connected to the small pulley. The first central tube connector 12 is fixedly connected to the large pulley. The small pulley and the large pulley are driven by a conveyor belt, so that the driving motor 10 controls the rotation of the first central tube connector 12 after deceleration. The first central tube connector 12 is connected to the central tube frame 7 through a bearing. The first central tube connector 12 is respectively connected to the reducer 11 and the central tube frame 7 to achieve two-point support, thereby ensuring the installation stability of the first central tube connector 12. The connecting end of the first center tube connector 12 is fixedly connected to the center tube 6, and the connecting end is provided with a detachable tube connector 13, or the end of the center tube 6 is a polygonal structure, and the insertion hole of the first center tube connector 12 is a matching polygonal hole; the first center tube connector 12 is also provided with a clamping head for clamping the end of the main center tube 6. When the center tube 6 is installed to the first center tube connector 12, the clamping head is used to clamp the main center tube 6.

[0033] like Figure 4 As shown, the rotating support device 9 abuts against the other end of the central tube 6 when the central tube 6 rotates, so as to balance the rotation force of the central tube 6 and facilitate the disassembly and assembly of the central tube 6. When the central tube 6 needs to be disassembled or installed, the rotating support device 9 is separated from the central tube 6, and a space is reserved for the central tube 6 to be pulled out from the driving device 8. Specifically, the rotating support device 9 includes a linear driving member 14 and a second central tube connector 15. The linear driving member 14 is rotatably connected to the central tube 6 through the second central tube connector 15. The connecting end of the second central tube connector 15 is provided with a sleeve structure for inserting the end of the central tube 6.

[0034] The second central tube connector 15 rotates synchronously with the central tube 6, including the following two methods:

[0035] 1. The second central tube connector 15 is provided with bearings, and the number of bearings is preferably 2-3. Multiple bearings are used as support points, which can play a very stable limiting role for the second central tube connector 15. The bearings are fixedly connected to the moving end of the linear drive 14 through the bearing frame 16, that is, the bearing frame 16 is fixedly connected to the second central tube connector 15 through the bearings. Since the bearing frame 16 needs to cover and fix the bearings, and the second central tube connector 15 will vibrate during the rotation process, in order to improve the stability of the structure, the frame is provided with a guide rod 17 for guiding the linear motion of the second central tube connector 15, and the guide rod 17 is parallel to the feeding direction of the second central tube connector 15.

[0036] 2. The second center tube connector 15 is embedded with a rotating sleeve 18 for inserting the end of the center tube 6. The rotating sleeve 18 and the second center tube connector 15 are embedded in an embedded rotating connection. The rotating sleeve 18 is embedded in the interior of the second center tube connector 15. This structure enables the second center tube connector 15 to be fixedly connected to the moving end of the linear drive member 14. Since the second center tube connector 15 does not rotate, the force it receives is relatively stable, and there is no need to set up a guide rod 17 separately.

[0037] The central tube frame 7 is provided with an auxiliary roller 17 parallel to the central tube 6, and a feeding device 18 for driving the auxiliary roller 17 to be close to the central tube 6. The auxiliary roller 17 is arranged at any position around the central tube 6. When the central tube 6 rotates to roll the RO membrane, the auxiliary roller 17 presses the central tube 6 and rotates in the opposite direction with the rotation of the central tube 6, which is used to press the RO membrane against the central tube 6 to prevent a large gap or bubble between the rolled RO membrane and the central tube 6, so as to ensure the rolling quality of the RO membrane. The feeding device 18 includes a feeding member arranged on the central tube frame 7 and symmetrically arranged on both sides of the auxiliary roller 17. In this embodiment, the feeding member is a cylinder perpendicular to the central tube 6, and the feeding direction of the cylinder is toward the central tube 6, which is used to make the feeding direction of the feeding member perpendicular to the central tube 6, so that the auxiliary roller 17 can be closely and fully fitted to the central tube 6.

[0038] The glue-spraying device 5 is provided with a three-axis mechanical arm, the first axis 19 of the three-axis mechanical arm is parallel to the conveying channel 3 and is arranged on one side of the conveying channel 3, the second axis 20 is horizontally perpendicular to the conveying channel 3 and is located above the conveying channel 3, the third axis 21 is vertically perpendicular to the conveying channel 3 and is located above the conveying channel 3, and the mobile terminal of the three-axis mechanical arm is provided with a glue-spraying head 22. The cooperation between the three axes in the three-axis mechanical arm realizes the spatial movement of the glue-spraying head in front and back, left and right, and up and down, so as to meet the demand of glue-spraying the edge of the unfolded RO membrane.

[0039] like Figure 5As shown, the machine body 1 is provided with an automatic cutter device 23, which includes a cutter 24, a horizontal driving member 25 for driving the cutter 24 to move horizontally, and a lifter 26 for driving the horizontal driving member 25 to move up and down, and the fixed end of the lifter 26 is fixedly connected to the machine body 1. The horizontal driving member 25 is parallel to the central tube 6, so that the cutter 24 can horizontally cross the RO membrane and cut the RO membrane. The horizontal driving member 25 is provided with a slide rail, and the sliding end of the slide rail is provided with a vertically upward cutter 24. The main body of the slide rail is fixed to the machine body 1 and is located on the inner side of the central tube frame 7. Alternatively, in order to prevent the horizontal driving member 25 from affecting the movement of the RO membrane, the horizontal driving member 25 is set on a lifter 26, and the lifter 26 can be a cylinder or a screw. The fixed end of the lifter 26 is fixed to the machine body 1, and the lifting end of the lifter 26 is fixedly connected to the horizontal driving member 25. The horizontal driving member 25 is also provided with detection contacts, such as electrical contacts, force contacts, etc., for detecting whether the cutter 24 has reached both ends, so as to detect whether the cutter 24 has passed through the entire RO membrane and realize the cutting of the RO membrane.

[0040] like Figure 6 As shown, the machine body 1 is provided with a tape wrapping device 27, which includes a tape holder 28 for a safety tape, and the tape holder 28 is rotatably connected to the machine body 1. An auxiliary holder 29 is provided between the tape holder 28 and the central tube 6. When the tape is not in use, the tape head is pasted on the auxiliary holder 29 for direct use when it is reused. A dustproof shell is provided around the auxiliary holder 29 to prevent external dust from contaminating the tape. Working principle of the tape wrapping device 27: After the RO membrane is rolled, the tape device will work to the specified position, wait for the adhesive to be attached to the element, and then move in a uniform reverse linear motion until the entire membrane roll is completed.

[0041] This technology is an industrial RO membrane automatic film rolling machine working process:

[0042] 1. Fix one end of the central tube to the drive device;

[0043] 2. Install the cloth guide roll onto the discharging device;

[0044] 3. Open the cloth guide roll, lay the cloth guide flat along the conveying channel and stick it to the center tube;

[0045] 4. Place the stacked RO diaphragms on the flat guide cloth, and then edit the PC. The PC is used to control the working trajectory of the three-axis motion. For example, you can edit all the routes on the PC to drive the three-axis motion according to what kind of glue path you want to make.

[0046] 5. The dispensing device dispenses glue along the edge of the flat RO membrane under the control of the three-axis robotic arm;

[0047] 6. Repeat steps 4-5, and finally place another layer of flat guide cloth, and the glue dispensing device dispenses glue along the edge of the guide cloth;

[0048] 7. Start the rotating support device to press the center tube;

[0049] 8. Start the drive device to rewind. After rewinding, start the cutter device to automatically cut the guide cloth;

[0050] 9. The tape wrapping device automatically applies the tape, and the tape is cut and unloaded manually.

[0051] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.

Claims

1. An industrial RO membrane automatic film rolling machine, characterized by: It comprises a machine body, and a feeding device for placing RO membrane material rolls and an RO membrane rolling device for central tube rolling are respectively provided on both sides of the machine body, a transmission channel for RO unfolding is provided between the feeding device and the RO membrane rolling device, and a glue-spraying device is provided above the transmission channel; The RO membrane rolling device includes a central tube frame for horizontally supporting the central tube, and a driving device and a rotating supporting device respectively located on both sides of the central tube, wherein the rotating driving end of the driving device is fixedly connected to one end of the central tube, and is used to control the rotation speed and rotation direction of the central tube; The rotation support device abuts against the other end of the central tube when the central tube rotates, so as to balance the rotation force of the central tube.

2. The industrial RO membrane automatic film rolling machine according to claim 1, characterized in that: The driving device includes a driving motor, a reducer and a first central tube connector. The driving motor is connected to the central tube connector via the reducer. The first central tube connector is connected to the central tube frame via a bearing. The connecting end of the first central tube connector is fixedly connected to the central tube.

3. The industrial RO membrane automatic film rolling machine according to claim 1 is characterized in that: The rotary support device includes a linear drive member and a second central tube connector. The linear drive member is rotatably connected to the central tube via the second central tube connector. The connecting end of the second central tube connector is provided with a sleeve structure for inserting the end of the central tube.

4. The industrial RO membrane automatic film rolling machine according to claim 3 is characterized in that: A bearing is provided on the second center pipe connector, and the bearing is fixedly connected to the moving end of the linear drive member through a bearing frame; Alternatively, the second central tube connector is embedded with a rotating sleeve for inserting the end of the central tube, and the second central tube connector is fixedly connected to the moving end of the linear drive member.

5. The industrial RO membrane automatic film rolling machine according to claim 4, characterized in that: The machine body is provided with a guide rod for guiding the linear motion of the second central pipe connector.

6. The industrial RO membrane automatic film rolling machine according to claim 1, characterized in that: The central tube frame is provided with an auxiliary roller parallel to the central tube, and a feeding device for driving the auxiliary roller to approach the central tube.

7. The industrial RO membrane automatic film rolling machine according to claim 6, characterized in that: The feeding device comprises a feeding member which is arranged on the central tube frame and symmetrically arranged on both sides of the auxiliary roller, and the feeding direction of the feeding member is perpendicular to the central tube.

8. The industrial RO membrane automatic film rolling machine according to claim 1, characterized in that: The gluing device is provided with a three-axis robotic arm, a first axis of the three-axis robotic arm is parallel to the conveying channel and is arranged on one side of the conveying channel, a second axis is horizontally perpendicular to the conveying channel and is located above the conveying channel, and a third axis is vertically perpendicular to the conveying channel and is located above the conveying channel. The mobile terminal of the three-axis robotic arm is provided with a glue dispensing head.

9. The industrial RO membrane automatic film rolling machine according to claim 1, characterized in that: The machine body is provided with an automatic cutter device, which comprises a cutter, a horizontal driving member for driving the cutter to move horizontally, and a lifter for driving the horizontal driving member to move up and down, and the fixed end of the lifter is fixedly connected to the machine body.

10. The industrial RO membrane automatic film rolling machine according to claim 9, characterized in that: The horizontal driving member is provided with detection contacts for detecting that the cutter reaches both ends.

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