High-insulation coated glass fiber yarn preparation device

By designing a hydraulic rod-driven silicone block fixing system and a controllable nozzle design, the problems of inflexible coating and low efficiency of existing devices have been solved, and flexible processing and automatic winding of high-insulation coated glass fiber yarns have been achieved, improving efficiency. Production efficiency and practicality of the device.

CN222374957UActive Publication Date: 2025-01-21JIANGSU MEILU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421248100.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-21
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing high-insulating coated glass fiber yarn preparation devices can only be coated on one side or double side, and cannot flexibly adapt to changes in production demand. The single-side coating efficiency is low, and traditional devices are difficult to clean, which increases equipment maintenance costs.

Method used

A high-insulation coated glass fiber yarn preparation device is designed, which uses a hydraulic rod to drive a rotating rod to connect a silicone block to fix the fiber yarn, thereby achieving uniform coating of the fiber yarn; using a controllable nozzle design, the fiber yarn can be processed simultaneously or individually On the upper and lower sides; grooves and springs are set in the winding roller to automatically fix the fiber yarn and avoid manual assisted winding.

Benefits of technology

It improves the insulation performance and processing flexibility of fiber yarns, reduces equipment maintenance costs, realizes automated winding, and improves production efficiency and device practicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass fiber yarn preparation devices, and discloses a high-insulation coated glass fiber yarn preparation device which comprises a workbench, a protective layer is fixedly connected to the upper surface of the workbench, a fixing frame is fixedly connected to the upper surface of the workbench, a first rotating rod is rotatably connected to the inner wall of the fixing frame, and a second rotating rod is rotatably connected to the inner wall of the fixing frame. A first hydraulic rod is fixedly connected to the interior of the first rotating rod, a second rotating rod is fixedly connected to the output end of the first hydraulic rod, a second silica gel block is fixedly connected to the interior of the second rotating rod, and a first silica gel block is fixedly connected to the interior of the first rotating rod. The first hydraulic rod drives the second rotating rod to be connected with the first silica gel block to rotate, fiber yarn is fixed and kept tight, non-uniform coating of paint is avoided, and production quality is improved. The second hydraulic rod drives the connecting rod to rotate, the distance between the input pipe and the fiber yarn is controlled, and the input pipe and the lower spray head process the upper face and the lower face of the fiber yarn at the same time. The device flexibility is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass fiber yarn preparation devices, in particular to a high-insulation coated glass fiber yarn preparation device. Background Art

[0002] The high-insulation coated glass fiber yarn preparation device can improve the insulation performance of glass fiber yarn, making it have better insulation capacity and voltage resistance. The device can evenly coat the insulating material on the surface of the glass fiber yarn, and through the process steps of drying and curing, the fiber yarn has higher insulation performance. The high-insulation coated glass fiber yarn preparation device plays a key role in the power, electronics, communications and insulation materials industries. It is used to prepare various fiber yarn products with good insulation performance for applications such as electrical insulation, cable insulation, and electronic component protection.

[0003] The high-insulation coated glass fiber yarn preparation device includes key parts such as a glass fiber yarn conveying system, a coating device, a drying device, a tension control system and a winding device. The device improves the insulation performance and voltage resistance capability by uniformly coating the insulating material on the surface of the glass fiber yarn. During operation, the glass fiber yarn enters the coating area through the conveying system, is coated by the coating device, and then is cured and dried by the drying device. The tension control system ensures that the fiber yarn has appropriate tension during the coating process to ensure the coating quality. Finally, the winding device rolls the high-insulation coated glass fiber yarn into a roll for subsequent use. The entire process is precisely controlled and coordinated to ensure the high insulation performance and quality stability of the glass fiber yarn.

[0004] The existing high-insulation coated glass fiber yarn preparation device can only coat one side, cannot flexibly adapt to production needs and changes, and the efficiency of single-sided coating is low. The traditional coating device is also difficult to clean, which increases the cost of equipment maintenance. During use, workers need to assist in the start of winding so that the machine can ensure the winding effect. Therefore, a high-insulation coated glass fiber yarn preparation device is proposed. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-insulation coated glass fiber yarn preparation device aimed at improving the problem of low flexibility caused by the prior art that only single-sided coating or double-sided coating can be performed and the inability to flexibly adapt to changes in production needs.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-insulation coated glass fiber yarn preparation device, comprising a workbench, the upper surface of the workbench is fixedly connected to a protective layer, the upper surface of the workbench is fixedly connected to a fixed frame, the inner wall of the fixed frame is rotatably connected to a rotating rod 1, the interior of the rotating rod 1 is fixedly connected to a hydraulic rod 1, the output end of the hydraulic rod 1 is fixedly connected to a rotating rod 2, the interior of the rotating rod 2 is fixedly connected to a silicone block 2, the interior of the rotating rod 1 is fixedly connected to a silicone block 1, the inner wall of the protective layer is fixedly connected to a hinged seat, the interior of the hinged seat is rotatably connected to a connecting rod, the inner wall of the protective layer is fixedly connected to a hydraulic rod 2, the output end of the hydraulic rod 2 is fixedly connected to the interior of the connecting rod, a wide nozzle is provided at one end of the connecting rod, an input pipe is fixedly connected to the interior of the protective layer, a lower nozzle is fixedly connected to the interior of the input pipe, and a fixed component is provided on the outer wall of the workbench.

[0007] Furthermore, the fixing assembly comprises a fixing block, the fixing block is fixedly connected to the outer wall of the workbench, the outer wall of the workbench is provided with a motor, and the output end of the motor is fixedly connected to a winding roller.

[0008] Furthermore, a groove is provided inside the winding roller.

[0009] Furthermore, a spring is arranged inside the groove, one end of the spring is fixedly connected to a fixing plate, and an outer wall of the fixing plate is slidably connected to the inside of the groove.

[0010] Furthermore, a drying box is fixedly connected to the upper surface of the workbench, and a heat generating layer is arranged inside the drying box.

[0011] Furthermore, a tensioning roller is arranged on one side of the outer wall of the workbench.

[0012] Furthermore, an adsorption tank is provided inside the workbench.

[0013] Furthermore, a guide pipe is fixedly connected inside the drying box.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, hydraulic rod 1 drives rotating rod 2 to connect silicone block 1 to rotate, so that silicone block 1 and silicone block 2 can fix the fiber yarn to keep the fiber yarn taut, prevent uneven coating of the coating, and improve production quality. Hydraulic rod 2 can drive the connecting rod to rotate so that the distance between the input tube and the fiber yarn becomes controllable. The input tube and the lower nozzle process the upper and lower surfaces of the fiber yarn simultaneously or separately to achieve the effect of improving processing flexibility.

[0016] 2. In the utility model, a groove is provided inside the winding roller so that one end of the fiber yarn can be stuck into the fixed plate at the beginning of processing, thereby avoiding the problem of poor winding effect caused by the movement of the head of the fiber yarn when the motor drives the winding roller to rotate, thereby achieving the effect of improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural diagram of the high-insulation coated glass fiber yarn preparation device proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the wide nozzle structure of the high-insulation coated glass fiber yarn preparation device proposed by the utility model;

[0019] Figure 3 This is a schematic structural diagram of the winding roller portion of the high-insulation coated glass fiber yarn preparation device proposed by the utility model;

[0020] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0021] Legend:

[0022] 1. Workbench; 2. Protective layer; 3. Fixed frame; 4. Rotating rod 1; 5. Hydraulic rod 1; 6. Rotating rod 2; 7. Silicone block 1; 8. Silicone block 2; 9. Articulated seat; 10. Connecting rod; 11. Hydraulic rod 2; 12. Wide nozzle; 13. Input pipe; 14. Lower nozzle; 15. Adsorption tank; 16. Motor; 17. Fixed block; 18. Winding roller; 19. Groove; 20. Spring; 21. Fixed plate; 22. Drying box; 23. Heat-generating layer; 24. Tensioning roller; 25. Export pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: a high-insulation coated glass fiber yarn preparation device, including a workbench 1, a protective layer 2 is fixedly connected to the upper surface of the workbench 1, a fixed frame 3 is fixedly connected to the upper surface of the workbench 1, a rotating rod 4 is rotatably connected to the inner wall of the fixed frame 3, a hydraulic rod 5 is fixedly connected inside the rotating rod 4, a rotating rod 2 6 is fixedly connected to the output end of the hydraulic rod 5, a silicone block 2 8 is fixedly connected to the inside of the rotating rod 2 6, a silicone block 7 is fixedly connected to the inside of the rotating rod 4, an articulated seat 9 is fixedly connected to the inner wall of the protective layer 2, a connecting rod 10 is rotatably connected inside the articulated seat 9, a hydraulic rod 2 11 is fixedly connected to the inner wall of the protective layer 2, the output end of the hydraulic rod 2 11 is fixedly connected to the inside of the connecting rod 10, a wide nozzle 12 is arranged at one end of the connecting rod 10, an input pipe 13 is fixedly connected to the inside of the protective layer 2, a lower nozzle 14 is fixedly connected to the inside of the input pipe 13, and a fixed component is arranged on the outer wall of the workbench 1.

[0025] Specifically, by arranging an input pipe 13 and a lower nozzle 14 inside the protective layer 2 and controlling the input pipe 13 and the lower nozzle 14 separately, the device can adapt to different single-sided or double-sided production requirements, thereby achieving the effect of improving the flexibility of the device, and then by arranging a symmetrical fixing frame 3 on the workbench 1, the silicone block 2 8 and the silicone block 1 7 can fix the fiber yarn part that needs to be coated to ensure the effect of uniform coating, and the adsorption liquid in the adsorption tank 15 can process excess waste, thereby achieving the effect of improving the practicality of the device.

[0026] Reference Figure 2 , Figure 3 and Figure 4 The fixed component includes a fixed block 17, which is fixedly connected to the outer wall of the workbench 1. A motor 16 is arranged on the outer wall of the workbench 1. A winding roller 18 is fixedly connected to the output end of the motor 16. A groove 19 is opened inside the winding roller 18. A spring 20 is arranged inside the groove 19. A fixed plate 21 is fixedly connected to one end of the spring 20. The outer wall of the fixed plate 21 is slidably connected to the inside of the groove 19. A drying box 22 is fixedly connected to the upper surface of the workbench 1. A heat generating layer 23 is arranged inside the drying box 22. A tensioning roller 24 is arranged on one side of the outer wall of the workbench 1. An adsorption tank 15 is opened inside the workbench 1. A guide pipe 25 is fixedly connected inside the drying box 22.

[0027] Specifically, the motor 16 drives the winding roller 18 to rotate, so that the fiber yarn moves between the lower nozzle 14 and the winding roller 18, thereby achieving the effect of automatic transportation. The tensioning roller 24 can flatten the fiber yarn, thereby achieving the effect of improving processing efficiency. The spring 20 and the fixing plate 21 inside the winding roller 18 facilitate the installation of the fiber yarn on the winding roller 18, avoiding manual auxiliary winding, and facilitating removal, thereby achieving the effect of improving the practicality of the device. The heat generated by the heat-generating layer 23 inside the drying box 22 can be blown away inside the drying box 22 by the fan in the drying box 22, so that the paint can be evenly dried, thereby achieving the effect of improving production efficiency. The odor generated during the drying process is driven by the outlet pipe 25 to avoid air pollution, thereby achieving the effect of improving the practicality of the device.

[0028] Working principle: When the high-insulation coated glass fiber yarn preparation device is needed, the motor 16 is first used to drive the winding roller 18 to rotate, and the fiber yarn is clamped between the fixed plates 21. The spring 20 enables the fixed plate 21 to temporarily clamp one end of the glass fiber yarn to avoid the problem that the fiber yarn moves when the glass fiber yarn starts to be wound, resulting in troublesome winding operation. The winding roller 18 rolls the fiber yarn so that the fiber yarn moves. The tensioning roller 24 fixed at the other end of the workbench 1 unfolds the fiber yarn, and the hydraulic rod 15 drives the silicone block 17 connected to the rotating rod 26 so that the silicone block 17 can be close to the silicone block 28 to fix the fiber yarn, thereby ensuring that the fiber yarn is in a taut state, thereby avoiding uneven coating of the fiber yarn, and achieving the effect of improving production efficiency. The distance between the wide nozzle 12 connected to the connecting rod 10 and the fiber yarn is controlled by the hydraulic rod 211 to control the coating thickness. The wide nozzle 12 and the lower nozzle 14 can coat the upper and lower surfaces of the fiber yarn at the same time. After coating, the fiber yarn enters the drying box 22, and a heat-generating layer 23 is provided in the drying box 22. The fan in the drying box 22 blows hot air toward the fiber yarn to dry it, and the pungent smell generated during the drying process will be discharged through the outlet pipe 25, thereby achieving the effect of protecting the production environment.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for preparing high-insulation coated glass fiber yarn, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a protective layer (2), the upper surface of the workbench (1) is fixedly connected to a fixed frame (3), the inner wall of the fixed frame (3) is rotatably connected to a rotating rod (4), the interior of the rotating rod (4) is fixedly connected to a hydraulic rod (5), the output end of the hydraulic rod (5) is fixedly connected to a rotating rod (6), the interior of the rotating rod (6) is fixedly connected to a silicone block (8), the interior of the rotating rod (4) is fixedly connected to a silicone block (7), the inner wall of the protective layer (2) is A hinged seat (9) is fixedly connected, a connecting rod (10) is rotatably connected inside the hinged seat (9), a hydraulic rod 2 (11) is fixedly connected to the inner wall of the protective layer (2), an output end of the hydraulic rod 2 (11) is fixedly connected inside the connecting rod (10), a wide nozzle (12) is provided at one end of the connecting rod (10), an input pipe (13) is fixedly connected inside the protective layer (2), a lower nozzle (14) is fixedly connected inside the input pipe (13), and a fixed component is provided on the outer wall of the workbench (1).

2. The high-insulation coated glass fiber yarn preparation device according to claim 1, characterized in that: The fixing assembly comprises a fixing block (17), wherein the fixing block (17) is fixedly connected to the outer wall of the workbench (1), the outer wall of the workbench (1) is provided with a motor (16), and the output end of the motor (16) is fixedly connected to a winding roller (18).

3. The high-insulation coated glass fiber yarn preparation device according to claim 2, characterized in that: A groove (19) is provided inside the winding roller (18).

4. The high-insulation coated glass fiber yarn preparation device according to claim 3, characterized in that: A spring (20) is arranged inside the groove (19), one end of the spring (20) is fixedly connected to a fixing plate (21), and the outer wall of the fixing plate (21) is slidably connected to the inside of the groove (19).

5. The high-insulation coated glass fiber yarn preparation device according to claim 1, characterized in that: A drying box (22) is fixedly connected to the upper surface of the workbench (1), and a heat generating layer (23) is arranged inside the drying box (22).

6. The high-insulation coated glass fiber yarn preparation device according to claim 5, characterized in that: A tensioning roller (24) is provided on one side of the outer wall of the workbench (1).

7. The high-insulation coated glass fiber yarn preparation device according to claim 1, characterized in that: An adsorption tank (15) is provided inside the workbench (1).

8. The high-insulation coated glass fiber yarn preparation device according to claim 5, characterized in that: The drying box (22) is fixedly connected with a guide pipe (25) inside.