Ceramic sheet structure

By designing the ceramic thin plate structure, using plate-adhesive integrated design and composite laminates, the problem of inconvenient installation of traditional ceramic plates on rough walls is solved, achieving fast and convenient installation and improving thermal insulation and sound insulation performance.

CN222375869UActive Publication Date: 2025-01-21GUANGXI GOSHEN PORCELABOBO CERAMICS CO LTD
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Patent Information

Application Number
CN202420301764.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-01-21
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

When installing traditional ceramic plates on blank walls, they need to be flat, clean and dust-free, which has the problem of inconvenience of direct installation and cannot be quickly paved.

Method used

A ceramic thin plate structure is designed, using a plate-glue integrated design, including ceramic plates, aluminum alloy frames, composite laminates and detachable connectors. Through the cooperation of clamping plates, expansion bolts, screws, connecting sleeves, T-type clamping joints, balloons, connecting springs, bonding plates and tapered needles, rapid bonding and paving can be achieved.

Benefits of technology

The ceramic thin plate structure can be quickly and easily installed on the rough wall surface or ceramic tile layer, saving time and effort in the overall installation, and improving the thermal insulation and sound insulation performance through the composite laminate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic decoration, in particular to a ceramic sheet structure. The ceramic thin plate structure comprises a ceramic plate and an aluminum alloy frame installed on the back face of the ceramic plate. The composite laminate is embedded in one end, deviating from the ceramic plate, of the aluminum alloy frame; the multiple connecting pieces are detachably installed on the aluminum alloy frame, each connecting piece comprises a clamping plate, each clamping plate is in an arch shape with the middle sunken and the two sides protruding, multiple expansion bolts are evenly installed on a middle bottom plate of each clamping plate, screws are welded to the two ends of each middle bottom plate, and connecting sleeves are installed on the screws in a threaded mode. A T-shaped clamping head is installed on the connecting sleeve, a plurality of balloons are evenly embedded in transverse plates on the two sides of the clamping plate, the balloons are all filled with binders, and the transverse plates on the two sides of the clamping plate are arranged on the transverse plates on the two sides of the clamping plate. The ceramic sheet structure provided by the utility model has the advantages that the sheet and the glue are integrally designed, the ceramic sheet structure can be conveniently and quickly mounted on different wall surfaces, and time and labor are saved during mounting.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic decoration, in particular to a ceramic thin plate structure. Background Art

[0002] Various ways and techniques of artistic processing on ceramics can improve the artistry and grade of the products. Decoration can be done on the body before glazing, or on the glaze, under the glaze, and on the glaze itself. Commonly used specific methods include monochrome glaze, variegated glaze (kiln-changed glaze, flower glaze), crystal glaze, crackle glaze, glaze color, underglaze color, glaze color, gold and silver color, fighting color, decals, spraying, printing, brushing, carving, scratching, carving, sculpture, etc. The above various decorative methods can be used individually or in combination.

[0003] With the improvement of people's living standards, people will also choose to install ceramic panels for decoration on the walls of houses. Traditional ceramic panels need to be coated with strong adhesive on the wall for decoration. The use of this strong adhesive requires the front to be flat, clean and dust-free before installation. However, it is impossible to achieve direct and rapid installation on the current rough wall, so there is also a disadvantage of being inconvenient for direct installation.

[0004] Therefore, it is necessary to provide a new ceramic thin plate structure to solve the above technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a plate-glue integrated design, which is convenient for rapid installation on different wall surfaces and saves time and effort in installing a ceramic thin plate structure.

[0006] The ceramic thin plate structure provided by the utility model comprises: a ceramic plate, and an aluminum alloy frame installed on the back of the ceramic plate;

[0007] A composite layer plate is embedded in the end of the aluminum alloy frame away from the ceramic plate;

[0008] A plurality of connecting pieces are provided, and the plurality of connecting pieces are detachably mounted on the aluminum alloy frame and are located on one side of the composite layer plate, and the connecting piece comprises a clamping plate, the clamping plate is in an arch shape with a concave middle portion and convex sides, and a plurality of expansion bolts are evenly mounted on the middle bottom plate of the clamping plate, screws are welded at both ends of the middle bottom plate of the clamping plate, a connecting sleeve is threadedly mounted on the screw, a T-shaped clamping joint is mounted on the end of the connecting sleeve away from the screw, a plurality of T-shaped slots are evenly arranged on the outer side wall of the aluminum alloy frame, the T-shaped slots are plug-matched with the T-shaped clamping joint, a plurality of balloons are evenly embedded on the transverse plates on both sides of the clamping plate, a plurality of balloons are filled with adhesive, and a plurality of connecting springs are evenly mounted on both sides of the transverse plates on both sides of the clamping plate and located on both sides of the plurality of balloons, a bonding plate is fixedly mounted on the ends of the plurality of connecting springs on the transverse plates on the same side away from the balloons, a through slot is arranged in the middle of the bonding plate, and a cone needle is mounted on the corresponding parts of the through slot to the plurality of balloons.

[0009] Preferably, the corner pieces at the four corner ends of the aluminum alloy frame are provided with limiting holes, the back of the ceramic plate is provided with a boss engaged with the aluminum alloy frame, and the four corners of the boss are fixedly installed with limiting short columns that are plugged into the limiting holes.

[0010] Preferably, the inner side of the aluminum alloy frame is evenly provided with docking T-slots 1, and the boss is provided with docking T-slots 2 at corresponding positions around the boss, wherein the corresponding docking T-slots 2 and 1 are jointly embedded with I-shaped wedges.

[0011] Preferably, the composite layer board includes a sound insulation board, a heat insulation board, a fireproof board and a moisture-proof board from left to right.

[0012] Preferably, the bonding surface of the bonding plate is provided with corrugated grooves.

[0013] Preferably, the thickness of the composite layer is slightly greater than the distance between the outer side of the aluminum alloy frame and the corner piece.

[0014] Preferably, a waterproof adhesive layer is provided between the ceramic plate and the composite layer plate;

[0015] Preferably, the composite layer plate is provided with mounting holes corresponding to a plurality of expansion bolts.

[0016] Compared with the related art, the ceramic thin plate structure provided by the utility model has the following beneficial effects:

[0017] 1. The utility model provides a ceramic thin plate structure, by arranging an aluminum alloy frame on the ceramic plate, and arranging a detachable connecting clamp on the aluminum alloy frame, the clamp can be quickly bonded and paved on the rough wall or the ceramic tile layer by using the combination of the clamp plate, expansion bolts, screws, connecting sleeves, T-shaped clamp joints, balloons, connecting springs, bonding plates, pleated grooves, cone needles and through grooves, and the overall installation is very convenient;

[0018] 2. By arranging a composite layer panel in the aluminum alloy frame, the composite layer panel includes a sound insulation panel, a heat preservation panel, a fireproof panel and a moisture-proof panel, so as to improve the thermal insulation and sound insulation performance of the overall ceramic thin plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A structural schematic diagram of a preferred embodiment of the ceramic thin plate structure provided by the utility model;

[0020] Figure 2 A structural schematic diagram of the ceramic thin plate structure provided by the utility model from another perspective;

[0021] Figure 3 A schematic diagram of the structure of the connecting piece provided by the utility model;

[0022] Figure 4 Another perspective structural schematic diagram of the connecting piece provided by the utility model;

[0023] Figure 5 for Figure 2 A partial enlarged view of A shown;

[0024] Figure 6 A schematic diagram of the installation structure of the ceramic thin plate structure and the rough wall provided by the utility model;

[0025] Figure 7 The utility model is a schematic diagram of the installation structure of the ceramic thin plate structure and the old ceramic tile surface.

[0026] Numbers in the figure: 1. Aluminum alloy frame; 11. Corner piece; 111. Limiting hole; 12. I-shaped wedge; 101. Docking T-slot 1; 102. T-slot; 2. Ceramic plate; 21. Boss; 211. Limiting short column; 201. Docking T-slot 2; 3. Composite layer; 31. Sound insulation board; 32. Insulation board; 33. Fireproof board; 34. Moisture-proof board; 301. Through hole; 4. Connector; 41. Snap-on plate; 411. Expansion bolt; 412. Screw; 413. Connecting sleeve; 414. T-slot connector; 42. Balloon; 43. Connecting spring; 44. Adhesive plate; 441. Pleated groove; 45. Awl needle; 401. Through groove; 5. Waterproof adhesive layer; 6. Rough wall layer; 7. Ceramic tile layer. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0028] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0029] Embodiment 1:

[0030] See also Figures 1 to 6 The utility model provides a ceramic thin plate structure in a first embodiment, and the ceramic thin plate structure includes:

[0031] A ceramic plate 2, and an aluminum alloy frame 1 installed on the back side of the ceramic plate 2 (i.e., the end face of the ceramic plate 2 facing away from the ceramic layer);

[0032] The composite layer board 3 is embedded in the end of the aluminum alloy frame 1 away from the ceramic board 2. The composite layer board 3 includes a sound insulation board 31, a heat preservation board 32, a fireproof board 33 and a moisture-proof board 34 from left to right.

[0033] The connecting piece 4 is provided with a plurality of connecting pieces 4, which are detachably mounted on the aluminum alloy frame 1 and are located on one side of the composite layer plate 3, and the connecting piece 4 includes a clamping plate 41, the clamping plate 41 is in an arch shape with a concave middle portion and convex sides, and a plurality of expansion bolts 411 are evenly mounted on the middle bottom plate of the clamping plate 41, screws 412 are welded at both ends of the middle bottom plate of the clamping plate 41, a connecting sleeve 413 is threadedly mounted on the screw 412, and a T-shaped clamping joint 414 is mounted on the end of the connecting sleeve 413 away from the screw 412, and a plurality of T-shaped The card slot 102, the T-shaped card slot 102 is plugged into the T-shaped card connector 414, and a number of balloons 42 are evenly embedded on the horizontal plates on both sides of the card plate 41. The balloons 42 are filled with adhesive, and a number of connecting springs 43 are evenly installed on both sides of the horizontal plates on both sides of the card plate 41 on the two sides of the balloons 42. The ends of the connecting springs 43 on the horizontal plates on the same side facing away from the balloons 42 are fixedly installed with an adhesive plate 44. A through groove 401 is opened in the middle of the adhesive plate 44, and a cone needle 45 is installed at the corresponding parts of the through groove 401 with the balloons 42.

[0034] It should be noted that: when in use, when decorating the rough wall, the clamping plates 41 of the several connecting parts 4 are fixed to the rough wall layer 6 by means of expansion bolts 411, and then the T-shaped clamping joint 414 is inserted into the T-shaped clamping groove 102 opened in the aluminum alloy frame 1 embedded with the ceramic plate 2, and then aligned with the corresponding screw 412 on the clamping plate 41, the connecting sleeve 413 on the T-shaped clamping joint 414 is twisted, and the aluminum alloy frame 1 is driven close to the bonding plate 44 while twisting, and the twisting is continued until the bonding plate 44 drives the cone needle 45 to approach the balloon 42, and until the balloon 42 is punctured, and all the adhesive in the balloon 42 is squeezed out, and the adhesive flows into the bonding plate 44, the aluminum alloy frame 1 and the composite layer plate 3 through the through groove 401, and completes the rapid bonding, so that it can be quickly laid on the rough wall, and the overall installation is very convenient.

[0035] Furthermore, a corrugated groove 441 is provided on the bonding surface of the bonding plate 44, so that after the puncture needle 45 is squeezed to rupture the balloon 42, the internal adhesive flows into the corrugated groove 441 provided on the bonding plate 44. By providing the corrugated groove 441, the contact area with the adhesive is increased, thereby improving the bonding strength of the bonding plate 44 and improving the overall bonding stability.

[0036] In the embodiments of the present invention, please refer to Figure 1 and Figure 2 The corner pieces 11 at the four corner ends of the aluminum alloy frame 1 are provided with limiting holes 111, and the back of the ceramic plate 2 is provided with a boss 21 engaged with the aluminum alloy frame 1, and the four corners of the boss 21 are fixedly installed with limiting short columns 211 plugged with the limiting holes 111;

[0037] It should be noted that when the ceramic plate 2 is embedded in the aluminum alloy frame 1, the boss 21 is engaged in the aluminum alloy frame 1, and the limiting short column 211 is plugged into the limiting hole 111 opened on the corner piece 11, and then after embedding, it is fixed with glue to make it bonded into one.

[0038] Furthermore, the inner side of the aluminum alloy frame 1 is evenly provided with docking T-slots 101 , and the corresponding positions around the boss 21 are provided with docking T-slots 201 , wherein the corresponding docking T-slots 201 and the docking T-slots 101 are both embedded with I-shaped wedges 12 .

[0039] It should be noted that after the aluminum alloy frame 1 is inserted into the boss 21, the limiting hole 111 on the corner piece 11 is plugged into the limiting short column 211, and then the I-shaped wedge 12 is inserted into the corresponding docking T-slot 1 101 and the docking T-slot 2 201 to strengthen the connection between the aluminum alloy frame 1 and the ceramic plate 2.

[0040] The thickness of the composite plate 3 is slightly larger than the distance between the outer side of the aluminum alloy frame 1 and the corner piece 11, so that the connector 4 can press the composite plate 3 inside the aluminum alloy frame 1. The four corners of the composite plate 3 are also provided with through holes 301 through which the limiting short columns 211 pass.

[0041] In this embodiment, a waterproof adhesive layer 5 is provided between the ceramic plate 2 and the composite plate 3. By providing the waterproof adhesive layer 5, the sealing performance of the connection between the ceramic plate 2 and the composite plate 3 can be increased, thereby improving the overall waterproof performance.

[0042] Embodiment 2:

[0043] This second embodiment is based on the first embodiment. Figure 7 The composite layer plate 3 is provided with mounting holes corresponding to a plurality of expansion bolts 411 .

[0044] It should be noted that: when the above-mentioned ceramic thin plate is used to stick tiles on the original wall surface, when the old tiles are renovated, the clamping plate 41 of the connecting piece 4 is fixed to the installation hole opened in the composite layer plate 3 by the expansion bolt 411, and then the bonding plate 44 is attached to the tile layer 7 of the rough wall layer 6, and then the entire ceramic plate 2 is pressed hard until the bonding plate 44 is pressed to break the balloon 42 by the cone needle 45, and then the adhesive inside it is squeezed out to complete the bonding and fixing of the bonding plate 44 to the tile layer 7. After bonding, the T-shaped clamping joint 414 is twisted to drive the connecting sleeve 413 to move on the screw 412. After the T-shaped clamping joint 414 contacts the tile layer 7, continue to twist it to adjust the flatness of the entire ceramic thin plate paving.

[0045] It should also be noted that when the entire ceramic sheet is directly laid on the tile layer 7 using an adhesive, when the adhesive is squeezed and bonded, it is necessary to press and maintain the pressure for a period of time so that the adhesive can be fixed and then released to ensure bonding.

[0046] The working principle of the ceramic thin plate structure provided by the utility model is as follows:

[0047] When in use, when decorating the rough wall, the clamping plates 41 of the plurality of connectors 4 are fixed to the rough wall layer 6 by means of expansion bolts 411, and then the T-shaped clamping joint 414 is inserted into the T-shaped clamping groove 102 provided in the aluminum alloy frame 1 embedded with the ceramic plate 2, and then aligned with the corresponding screw 412 on the clamping plate 41, the connecting sleeve 413 on the T-shaped clamping joint 414 is screwed, and the aluminum alloy frame 1 is driven to approach the bonding plate 44 while screwing, and the screwing is continuously screwed until the bonding plate 44 drives the cone piercing needle 45 to approach the balloon 42, and until the balloon 42 is punctured, and all the adhesive in the balloon 42 is squeezed out, and the adhesive flows into the bonding plate 44, the aluminum alloy frame 1 and the composite layer plate 3 through the through groove 401, and the rapid bonding is completed, so that it can be quickly paved on the rough wall;

[0048] When the above-mentioned ceramic thin plate is used to renovate the old ceramic tiles on the original wall surface where ceramic tiles are pasted, the clamping plate 41 of the connecting piece 4 is fixed in the installation hole opened in the composite layer plate 3 by means of the expansion bolt 411, and then the bonding plate 44 is attached to the ceramic tile layer 7 of the rough wall layer 6, and then the entire ceramic plate 2 is pressed hard until the bonding plate 44 is pressed to break the balloon 42 by means of the cone needle 45, and then the adhesive inside is squeezed out to complete the bonding and fixing of the bonding plate 44 to the ceramic tile layer 7. After bonding, the T-shaped clamping joint 414 is twisted to drive the connecting sleeve 413 to move on the screw 412. After the T-shaped clamping joint 414 contacts the ceramic tile layer 7, continuing to twist it can adjust the flatness of the entire ceramic thin plate paving, thereby making the installation of the entire ceramic thin plate very convenient and convenient for rapid paving on different wall surfaces.

[0049] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A ceramic thin plate structure, comprising: A ceramic plate (2), and an aluminum alloy frame (1) mounted on the back of the ceramic plate (2); It is characterized by further comprising: A composite layer plate (3) is embedded in one end of the aluminum alloy frame (1) away from the ceramic plate (2); A plurality of connecting members (4) are provided, and the plurality of connecting members (4) are detachably mounted on the aluminum alloy frame (1) and are located on one side of the composite layer plate (3). The connecting member (4) comprises a clamping plate (41), the clamping plate (41) is in an arch shape with a concave middle portion and convex sides, and a plurality of expansion bolts (411) are evenly mounted on the middle bottom plate of the clamping plate (41), screw rods (412) are welded at both ends of the middle bottom plate of the clamping plate (41), a connecting sleeve (413) is threadedly mounted on the screw rod (412), and a T-shaped clamping joint (414) is mounted on one end of the connecting sleeve (413) away from the screw rod (412), and a plurality of expansion bolts (411) are evenly mounted on the outer wall of the aluminum alloy frame (1). A T-shaped card slot (102) is provided, the T-shaped card slot (102) is plugged into a T-shaped card connector (414), a plurality of balloons (42) are evenly embedded on the horizontal plates on both sides of the card plate (41), the plurality of balloons (42) are filled with adhesive, and a plurality of connecting springs (43) are evenly installed on the horizontal plates on both sides of the card plate (41) and located on both sides of the plurality of balloons (42), a bonding plate (44) is fixedly installed on one end of the plurality of connecting springs (43) on the horizontal plate on the same side facing away from the balloons (42), a through groove (401) is provided in the middle of the bonding plate (44), and a cone needle (45) is installed in the corresponding parts of the through groove (401) and the plurality of balloons (42).

2. The ceramic thin plate structure according to claim 1, characterized in that: The corner pieces (11) at the four corner ends of the aluminum alloy frame (1) are provided with limiting holes (111), the back of the ceramic plate (2) is provided with a boss (21) engaged with the aluminum alloy frame (1), and the four corners of the boss (21) are fixedly mounted with limiting short columns (211) plugged into the limiting holes (111).

3. The ceramic thin plate structure according to claim 2, characterized in that: The inner side of the aluminum alloy frame (1) is evenly provided with a first butt joint T-slot (101), and the boss (21) is provided with a second butt joint T-slot (201) at a corresponding position around the periphery, wherein an I-shaped wedge (12) is embedded in the corresponding second butt joint T-slot (201) and first butt joint T-slot (101).

4. The ceramic thin plate structure according to claim 1, characterized in that: The composite layer board (3) comprises, from left to right, a sound insulation board (31), a heat insulation board (32), a fireproof board (33) and a moisture-proof board (34).

5. The ceramic thin plate structure according to claim 1, characterized in that: The bonding surface of the bonding plate (44) is provided with a fold groove (441).

6. The ceramic thin plate structure according to claim 1, characterized in that: The thickness of the composite layer plate (3) is slightly greater than the distance between the outer side of the aluminum alloy frame (1) and the corner piece (11).

7. The ceramic thin plate structure according to claim 1, characterized in that: A waterproof adhesive layer (5) is provided between the ceramic plate (2) and the composite layer plate (3).

8. The ceramic thin plate structure according to claim 1, characterized in that: The composite layer plate (3) is provided with mounting holes corresponding to a plurality of expansion bolts (411).