Overflow automatic testing device and device for glass production
By designing an automatic overflow testing device and using automatic collection and weighing units, the problem of errors in manual measurement has been solved, automatic processing of overflow has been realized, and the efficiency of glass furnace production has been improved.
Patent Information
- Application Number
- CN202420021893.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-04
AI Technical Summary
During the production process of glass kilns, the manual handheld collection device collects overflow glass liquid regularly for measurement, and there are problems of measurement time error and inaccurate measurement.
Design an automatic overflow test device, including a support base, a first drive unit, an overflow collection unit, a weighing unit and a control unit. Through the interaction of these components, automatic collection and automatic weighing of overflow are realized to avoid manual labor. intervention.
Automatic collection and automatic testing of overflow are realized, which improves production efficiency and reduces manual measurement errors.
Smart Images
Figure CN222379120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production, in particular to an overflow automatic testing device and a device for glass production comprising the overflow automatic testing device. Background Art
[0002] In the glass kiln production process, in order to ensure the quality of glass, the glass liquid with inhomogeneous surface is generally discharged from the kiln by overflow to avoid affecting the quality of the glass liquid in the kiln. The flow rate of the kiln overflow needs to be measured regularly to monitor the temperature and stability of the equipment. In the prior art, it is usually collected regularly by manual handheld collection devices and then weighed on the scale. However, manual measurement has unstable factors such as measurement time error and inaccurate measurement.
[0003] Based on this, the existing technology still needs to be improved. Utility Model Content
[0004] In order to solve the above technical problems, the embodiments of the present utility model provide an automatic overflow testing device and a device for glass production including the automatic overflow testing device.
[0005] On the one hand, an overflow automatic testing device disclosed in an embodiment of the utility model includes: a support seat; a first drive unit arranged on the support seat; an overflow collection unit connected to the first drive unit, the overflow collection unit is used to collect overflow from the overflow port; a weighing unit arranged on the support seat, the weighing unit is used to weigh the overflow collected by the overflow collection unit; and a control unit, the control unit is connected to the first drive unit and the weighing unit and is used to control the first drive unit and the weighing unit.
[0006] In some embodiments, the automatic overflow testing device described in the utility model further includes a pushing unit and a second driving unit connected to the pushing unit, the pushing unit is used to push the overflow collected by the overflow collection unit out of the overflow collection unit, the second driving unit is arranged on the support seat and is connected to the control unit and controlled by the control unit.
[0007] In some embodiments, the first driving unit includes a first motor and a first screw connected to the first motor, and the overflow collection unit includes a collection plate connected to the first screw and moves with the first screw.
[0008] In some embodiments, the first motor is supported on the weighing cell and the acquisition plate extends beyond the weighing cell.
[0009] In some embodiments, the first motor is configured to rotate in a first direction or a second direction opposite to the first direction under the control of the control unit, thereby driving the collection plate to move toward or away from the weighing unit through the first screw.
[0010] In some embodiments, the second driving unit includes a second motor and a second screw connected to the second motor, and the pushing unit includes a pushing plate connected to the second screw and moves with the second screw.
[0011] In some embodiments, the second motor is supported on the first motor and the first motor is supported on the weighing cell, and the pusher plate extends beyond the weighing cell.
[0012] In some embodiments, the second motor is configured to rotate in a first direction or a second direction opposite to the first direction under the control of the control unit, thereby driving the push plate to move toward or away from the weighing unit through the second screw.
[0013] In some embodiments, the control unit is configured to control the first driving unit and the weighing unit at predetermined time intervals.
[0014] On the other hand, a device for glass production disclosed in an embodiment of the utility model includes the automatic overflow testing device as described above.
[0015] By adopting the above technical solution, the utility model has at least the following beneficial effects:
[0016] The utility model realizes automatic collection and automatic testing of overflow through the interaction of a weighing unit, an overflow collection unit and a related driving unit, without the need for manual intervention in timed collection and weighing, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic structural diagram of an overflow automatic testing device disclosed in one embodiment of the utility model;
[0019] Figure 2 A control schematic diagram of an overflow automatic testing device disclosed in an embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of a device for glass production disclosed in one embodiment of the utility model.
[0021] Description of reference numerals:
[0022] 1. Electric furnace; 2. Collection plate; 3. Pushing plate; 4. Second motor; 5. First motor; 6. Weighing module; 7. Support seat; 8. Feeding port; 100. Overflow automatic testing device; 105. Overflow port; 110. Overflow collection unit; 130. First drive unit; 131. First screw rod; 140. Second drive unit; 141. Second screw rod; 150. Weighing unit; 170. Pushing unit; 190. Control unit; 200. Device for glass production. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention are further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
[0024] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.
[0025] According to the first aspect of the present utility model, Figure 1-Figure 2 As shown, some embodiments of the utility model disclose an overflow automatic testing device 100, which includes: a support seat 7; a first driving unit 130 arranged on the support seat 7; an overflow collection unit 110 connected to the first driving unit 130, the overflow collection unit 110 is used to collect overflow from the overflow port 105; a weighing unit 150 arranged on the support seat 7, the weighing unit 150 is used to weigh the overflow collected by the overflow collection unit 110; and a control unit 190, the control unit 190 is connected to the first driving unit 130 and the weighing unit 150 and is used to control the first driving unit 130 and the weighing unit 150. The utility model realizes automatic collection and automatic testing of overflow through the interaction of the weighing unit 150, the overflow collection unit 110 and the first driving unit 130. Compared with the manual collection and manual weighing method in the prior art, the utility model realizes overflow collection and weighing without manual intervention through an innovatively arranged structure, thereby improving production efficiency.
[0026] In some embodiments, Figure 1As shown, the electric furnace 1 and the discharge port 8 are arranged opposite to each other, and there is a gap between them, and the overflow port 105 can be arranged at the bottom of the electric furnace 1. The overflow can leave the electric furnace 1 from the overflow port 105 and enter the discharge port 8. When necessary, the overflow collection unit 110 can be driven by the first driving unit 130 to move to a position between the overflow port 105 and the discharge port 8, so as to collect the overflow flowing out of the overflow port 105. After collecting the overflow, the overflow collection unit 110 can be driven by the first driving unit 130 to move to a position close to the weighing unit 150, so as to weigh the overflow by the weighing unit 150.
[0027] In some embodiments, the overflow automatic testing device 100 of the utility model further includes a pushing unit 170 and a second driving unit 140 connected to the pushing unit 170, the pushing unit 170 is used to push the overflow collected by the overflow collection unit 110 out of the overflow collection unit 110, and the second driving unit 140 is arranged on the support seat 7 and is connected to the control unit 190 and controlled by the control unit 190. After the overflow is weighed by the weighing unit 150, the pushing unit 170 can be driven by the second driving unit 140 to move to a position close to the overflow collection unit 110 and further move to push the overflow collected on the overflow collection unit 110 out of the overflow collection unit 110, so as to perform the next overflow collection and weighing.
[0028] In some embodiments, the support base 7 may be an operating table, a base or other structures capable of supporting. The first drive unit 130 and the second drive unit 140 may be placed on the support base 7 .
[0029] In some embodiments, the overflow automatic testing device 100 may further include an overflow collection unit (not shown in the figure), which may be arranged next to the support seat 7, especially corresponding to the position where the overflow on the overflow collection unit 110 is pushed out by the pushing unit 170, so as to collect the overflow pushed out.
[0030] In some embodiments, the first driving unit 130 includes a first motor 5 and a first screw 131 connected to the first motor 5, and the overflow collection unit 110 includes a collection plate 2, which is connected to the first screw 131 and moves with the first screw 131. The first motor 5 can be supported on the weighing unit 150 and the collection plate 2 extends beyond the weighing unit 150.
[0031] In some embodiments, the weighing unit 150 includes a weighing module 6 , which may be a component used for weighing in industry.
[0032] In some embodiments, the first motor 5 is configured to rotate in a first direction or a second direction opposite to the first direction under the control of the control unit 190, thereby driving the collection plate 2 to move toward or away from the weighing unit 150 through the first screw rod 131. For example, the first direction may be clockwise, and the second direction may be counterclockwise, or vice versa.
[0033] In some embodiments, the second driving unit 140 includes a second motor 4 and a second screw rod 141 connected to the second motor 4 , and the pushing unit 170 includes a pushing plate 3 connected to the second screw rod 141 and moves with the second screw rod 141 .
[0034] In some embodiments, the second motor 4 is supported on the first motor 5 and the first motor 5 is supported on the weighing unit 150 , and the pusher plate 3 extends beyond the weighing unit 150 .
[0035] In some embodiments, the second motor 4 is configured to rotate in a first direction or a second direction opposite to the first direction under the control of the control unit 190, thereby driving the push plate 3 to move toward or away from the weighing unit 150 through the second screw 141. For example, the first direction may be clockwise, and the second direction may be counterclockwise, or vice versa.
[0036] In some embodiments, the control unit 190 is configured to control the first drive unit 130 and the weighing unit 150 at predetermined time intervals. The predetermined time can be set based on the interval at which the overflow needs to be collected, such as every hour, every five hours, every day, etc. Under the control of the control unit 190, the first drive unit 130 and the weighing unit 150 can be turned on or off. Similarly, the second drive unit 140 can also be controlled by the control unit 190. The control unit 190 can be set in a machine room, a central control room, or other places, so as to remotely control the various components of the overflow automatic testing device 100.
[0037] According to the second aspect of the present invention, Figure 3 As shown, some embodiments of the present invention disclose a device 200 for glass production, which includes the overflow automatic testing device 100 described in the above embodiments.
[0038] The present invention is further described below by means of specific embodiments:
[0039] The overflowing glass liquid flows out from the overflow port 105. When the detection time is reached, under the control of the control unit 190, the first motor 5 pushes the first screw 131 to extend. The collecting plate 2 connected to the first screw 131 moves away from the weighing unit 150 and moves to a position between the electric furnace 1 and the discharge port 8 and directly below the overflow port 105 to start collecting the overflowing glass liquid; when the collection time is reached, under the control of the control unit 190, the first motor 5 rotates in the reverse direction, the first screw 131 is recovered, and correspondingly, the collecting plate 2 is also recovered, that is, it moves toward the weighing unit 150. After a predetermined delay time (for example, 5 seconds), each component is stabilized, and at this time the weighing module 6 performs weighing, and the weighing data is automatically transmitted to the control unit 190. Under the control of the control unit 190, the second motor 4 rotates forward, pushing the second screw 141 to move, and correspondingly, the push plate 3 connected to the second screw 141 moves away from the weighing unit 150. The stripper plate 3 pushes the overflow glass collected by the collecting plate 2 out of the collecting plate 2, and the weighing module 6 performs a tare operation on the weight. The control unit 190 can generate a data chart based on the collected data to facilitate monitoring of overflow fluidity and real-time monitoring of the corrosion of the bricks in the electric furnace 1.
[0040] It should be pointed out in particular that the various components or steps in the above-mentioned embodiments can be cross-linked, replaced, added, or deleted with each other. Therefore, the combinations formed by these reasonable arrangements and combinations should also fall within the scope of protection of the present utility model, and the scope of protection of the present utility model should not be limited to the embodiments.
[0041] The above are exemplary embodiments disclosed in the present utility model. The order disclosed in the above embodiments of the present utility model is only for description and does not represent the advantages and disadvantages of the embodiments. However, it should be noted that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope (including claims) disclosed in the embodiments of the present utility model is limited to these examples. Various changes and modifications may be made without departing from the scope defined in the claims. The functions, steps and / or actions of the method claims according to the disclosed embodiments described herein do not need to be performed in any particular order. In addition, although the elements disclosed in the embodiments of the present utility model may be described or required in individual form, they may also be understood as multiple unless explicitly limited to the singular.
[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the embodiments of the present invention as described above, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.
Claims
1. An automatic overflow testing device (100), characterized in that: include: Support seat (7); A first driving unit (130) arranged on the supporting seat (7); An overflow collection unit (110) connected to the first driving unit (130), the overflow collection unit (110) being used to collect overflow from the overflow port (105); a weighing unit (150) disposed on the support seat (7), the weighing unit (150) being used to weigh the overflow collected by the overflow collection unit (110); as well as A control unit (190) is connected to the first drive unit (130) and the weighing unit (150) and is used to control the first drive unit (130) and the weighing unit (150).
2. The overflow automatic testing device (100) according to claim 1, characterized in that: It further comprises a pushing unit (170) and a second driving unit (140) connected to the pushing unit (170), the pushing unit (170) being used to push the overflow collected by the overflow collecting unit (110) out of the overflow collecting unit (110), the second driving unit (140) being arranged on the supporting seat (7) and connected to the control unit (190) and controlled by the control unit (190).
3. The overflow automatic testing device (100) according to claim 2, characterized in that: The first driving unit (130) comprises a first motor (5) and a first screw rod (131) connected to the first motor (5), and the overflow collection unit (110) comprises a collection plate (2), wherein the collection plate (2) is connected to the first screw rod (131) and moves with the first screw rod (131).
4. The overflow automatic testing device (100) according to claim 3, characterized in that: The first motor (5) is supported on the weighing unit (150) and the collecting plate (2) extends beyond the weighing unit (150).
5. The overflow automatic testing device (100) according to claim 4, characterized in that: The first motor (5) is configured to rotate in a first direction or a second direction opposite to the first direction under the control of the control unit (190), thereby driving the collection plate (2) to move toward or away from the weighing unit (150) through the first screw rod (131).
6. The overflow automatic testing device (100) according to claim 3, characterized in that: The second driving unit (140) comprises a second motor (4) and a second screw rod (141) connected to the second motor (4), and the pushing unit (170) comprises a pushing plate (3), wherein the pushing plate (3) is connected to the second screw rod (141) and moves with the second screw rod (141).
7. The overflow automatic testing device (100) according to claim 6, characterized in that: The second motor (4) is supported on the first motor (5) and the first motor (5) is supported on the weighing unit (150), and the pusher plate (3) extends beyond the weighing unit (150).
8. The overflow automatic testing device (100) according to claim 7, characterized in that: The second motor (4) is configured to rotate in a first direction or a second direction opposite to the first direction under the control of the control unit (190), thereby driving the push plate (3) to move toward or away from the weighing unit (150) through the second screw rod (141).
9. The overflow automatic testing device (100) according to claim 1, characterized in that: The control unit (190) is configured to control the first driving unit (130) and the weighing unit (150) at predetermined time intervals.
10. An apparatus (200) for glass production, characterized in that: An automatic overflow testing device (100) comprising any one of claims 1 to 9.