Column insulator producing, processing and forming device

By designing a post-type insulator production and processing forming device and using a combination of a fixing mechanism and a processing mechanism, the problems of low manual grinding efficiency and narrow application range of machine grinding in the existing technology are solved, and efficient fixing and rotation grinding of different insulators are achieved.

CN222380356UActive Publication Date: 2025-01-21PINGXIANG YONGJIA ELECTRIC PORCELAIN CO LTD
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Patent Information

Application Number
CN202420316764.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2025-01-21
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

During the existing insulator production and processing, manual polishing wastes manpower and time, and machine polishing is difficult to adapt to different types, shapes and sizes of insulators.

Method used

A production and processing forming device for column insulators is designed, including a fixing mechanism and a processing mechanism. The fixing mechanism can clamp insulators of different sizes through components such as telescopic rods, connecting plates, mounting seats, and clamping rods; the processing mechanism can realize different sizes of insulators through components such as motor-driven rotating seats, movable chutes, adjustment chutes, and grinding blocks. Rotary grinding of insulators of shape and size.

Benefits of technology

The device can effectively fix and rotate grinding insulators of different sizes and shapes, which improves production efficiency, reduces labor waste, and expands the scope of application of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulator production, and discloses a column type insulator producing, machining and forming device which comprises a base, a supporting plate is fixedly connected to the bottom of the base, a motor is fixedly connected to the surface of the supporting plate, a rotating seat is rotationally connected to the interior of the base, and a rotating shaft is fixedly connected to the rotating seat. The column type insulator producing, machining and forming device comprises a base, a rotating seat is arranged on the base, a fixing mechanism capable of fixing column type insulators of different models and sizes is arranged on the rotating seat, and a machining mechanism capable of conveniently and flexibly adjusting the grinding position is fixed to the surface of the base. The fixing device capable of clamping and fixing insulators of different sizes is arranged, the two ends of the column type insulator can be placed in the mounting grooves and clamped through the clamping rods in the four directions, the anti-skid soft cushions are arranged at the tail ends of the clamping rods, and sliding deviation in the polishing process can be prevented advantageously.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulator production, in particular to a production, processing and forming device for a column insulator. Background Art

[0002] Insulators are electrical equipment used in power transmission and distribution lines. Their main function is to support and fix the conductors and maintain electrical insulation between the conductors and the supporting structure. Insulators are usually made of insulating materials such as ceramics, glass fiber reinforced plastics, etc.

[0003] The production and processing of post insulators requires multiple steps. Different equipment will be selected to manufacture the formed insulator body according to the different raw materials used. After the formed insulator blank is produced, various processing steps are required to complete the production of the insulator, such as polishing.

[0004] Manual grinding of existing insulators will waste manpower and time, while machine grinding needs to be applicable to various types of insulators of different shapes and sizes. In view of this: we propose a production and processing device for column insulators. Utility Model Content

[0005] The purpose of the utility model is to provide a production and processing device for a column insulator to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a post insulator production and processing device, comprising a base, a support plate is fixedly connected to the bottom of the base, a motor is fixedly connected to the surface of the support plate, a rotating seat is rotatably connected inside the base, a fixing mechanism capable of fixing post insulators of different models and sizes is arranged on the rotating seat, a processing mechanism is fixed to the surface of the base, and the fixing mechanism comprises:

[0007] A telescopic rod, the telescopic rod being fixedly connected to the surface of the base;

[0008] A connecting plate, the connecting plate is fixedly connected to the top end of the telescopic rod;

[0009] A mounting seat, the mounting seat is fixedly connected to the surface of the rotating seat and rotatably connected to the bottom surface of the connecting plate, and a mounting groove is provided on the surface of the mounting seat;

[0010] A clamping rod passes through the side wall of the mounting groove and is slidably connected, a limit spring is fixedly connected between the top surface of the clamping rod and the side wall of the mounting seat, and an anti-slip pad is fixedly connected to the end surface of the clamping rod.

[0011] Preferably, the processing mechanism comprises a movable slide groove, the movable slide groove is arranged on the surface of the base, a slider is slidably connected in the movable slide groove, and a column is fixedly connected to the surface of the slider.

[0012] Preferably, an adjusting slot is provided on the surface of the column, an adjusting block is slidably connected in the adjusting slot, and a handle is fixedly connected to the surface of the adjusting block.

[0013] Preferably, a locking rod is fixedly passed through and slidably connected to the upper surface of the adjusting block, a processing rod is passed through and fitted to the side wall of the adjusting block, and a grinding block is fixedly connected to the end of the processing rod.

[0014] Preferably, the upper and lower surfaces of the rotating seat are flush with the upper and lower surfaces of the base, and the top end of the motor is fixedly connected to the center of the lower surface of the rotating seat.

[0015] Preferably, the locking rod passes through the processing rod inside the adjustment block and fits closely therewith.

[0016] Compared with the prior art, the utility model provides a post insulator production and processing device, which has the following beneficial effects:

[0017] 1. The post insulator production and processing forming device is provided with a fixing device capable of clamping and fixing insulators of different sizes in order to be used for grinding and processing of post insulators of multiple types and sizes. The two ends of the post insulator can be placed in the installation groove and clamped by clamping rods in four directions. The ends of the clamping rods are provided with anti-slip pads. At the same time, the upper and lower mounting seats can also play a role in further strengthening and stabilizing, which is conducive to preventing sliding and deviation during grinding.

[0018] 2. The post insulator production and processing device can grind post insulators of different shapes by rotating the fixed insulator through a motor, and then use the handle to adjust the position and height of the grinding block for grinding. The grinding block and processing rod can be replaced according to the shape of the insulator, thereby expanding the use range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the front view of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the top view of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the side view of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the column part of the utility model.

[0023] In the figure: 1. base; 2. support plate; 3. motor; 4. rotating seat; 5. fixing mechanism; 501. telescopic rod; 502. connecting plate; 503. mounting seat; 504. mounting groove; 505. clamping rod; 506. limit spring; 507. anti-skid pad; 6. processing mechanism; 601. movable slide groove; 602. slider; 603. column; 604. adjusting slide groove; 605. adjusting block; 606. handle; 607. processing rod; 608. locking rod; 609. grinding block. DETAILED DESCRIPTION

[0024] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a column insulator production and processing molding device, including a base 1, a support plate 2 is fixedly connected to the bottom of the base 1, a motor 3 is fixedly connected to the surface of the support plate 2 to provide rotational power, a rotating seat 4 is rotatably connected inside the base 1, the upper and lower surfaces of the rotating seat 4 are flush with the upper and lower surfaces of the base 1, the top of the motor 3 is fixedly connected to the center of the lower surface of the rotating seat 4, the motor 3 is used to provide power for the rotating seat 4 to rotate, a fixing mechanism 5 that can fix column insulators of different models and sizes is arranged on the rotating seat 4, and a processing mechanism 6 is fixed to the surface of the base 1.

[0025] The fixing mechanism 5 comprises: a telescopic rod 501 , a connecting plate 502 , a mounting seat 503 , a mounting groove 504 , a clamping rod 505 , a limit spring 506 , and an anti-skid cushion 507 . The telescopic rod 501 is fixedly connected to the surface of the base 1, the connecting plate 502, the connecting plate 502 is fixedly connected to the top of the telescopic rod 501, the mounting seat 503 is fixedly connected to the surface of the rotating seat 4, and is rotatably connected to the bottom surface of the connecting plate 502. The height of the upper mounting seat 503 can be adjusted by adjusting the height of the telescopic rod 501, so that it is suitable for insulators of different heights. A mounting groove 504 is opened on the surface of the mounting seat 503, and a clamping rod 505 passes through the side wall of the mounting groove 504 and is slidably connected. A limiting spring 506 is fixedly connected between the top surface of the clamping rod 505 and the side wall of the mounting seat 503. The elastic force of the limiting spring 506 drives the clamping rod 505 to clamp the insulator inside the mounting groove 504, so that insulators of different sizes and shapes can be clamped, so that it is flexibly applicable to more situations. The surface of the end of the clamping rod 505 is fixedly connected with an anti-slip pad 507, which can prevent pinching and can further improve the clamping effect to prevent sliding deviation.

[0026] The processing mechanism 6 includes a movable slide 601, a slider 602, a column 603, an adjustment slide 604, an adjustment block 605, a handle 606, a processing rod 607, a locking rod 608, and a grinding block 609. The movable slide 601 is provided on the surface of the base 1, the movable slide 601 is slidably connected with the slider 602, the surface of the slider 602 is fixedly connected with the column 603, the sliding slider 602 can adjust the position of the grinding block 609, the surface of the column 603 is provided with an adjustment slide 604, the adjustment slide 604 is slidably connected with the adjustment block 605, the sliding adjustment block 605 can adjust the height of the grinding block 609, the surface of the adjustment block 605 is fixedly connected with the handle 606, and the handle 606 can facilitate the operator to adjust the fixed penetration on the upper surface of the adjustment block 605 A locking rod 608 is slidably connected, and the locking rod 608 passes through and fits the processing rod 607 inside the adjusting block 605. The side wall of the adjusting block 605 passes through and fits the processing rod 607. The end of the processing rod 607 is fixedly connected to a grinding block 609. When the locking rod 608 passes through the adjusting block 605 and the processing rod 607, the positions of the processing rod 607 and the grinding block 609 are locked. The locking rod 608 can be slid upward to unlock, so that the processing rod 607 of different lengths or the grinding blocks 609 of different shapes and sizes with grinding effects can be replaced according to the shape of the insulator.

[0027] Working principle: When the post insulator production and processing device is in use, the clamping rod 505 is first pulled outward, and then post insulators of different sizes are placed in the mounting groove 504 on the mounting seat 503 on the surface of the base 1, and then the hand is released to use the elastic force of the limit spring 506 to drive the clamping rod 505 to clamp the post insulator, and then the telescopic rod 501 is lowered to make the upper mounting seat 503 clamp the top of the insulator, and the clamping rod 505 is clamped in the same way, so that insulators of different sizes can be fixed, and the top of the clamping rod 505 is fixedly connected with an anti-slip pad 507, which can prevent damage caused by clamping while strengthening the clamping effect to prevent sliding.

[0028] When the column insulator production and processing device is in use, the motor 3 is turned on to rotate the clamped insulator blank, and then the handle 606 can be used to adjust the position of the grinding block 609 by sliding the slider 602 in the movable slide groove 601, and the height of the grinding block 609 can be adjusted by sliding the adjustment block 605 in the adjustment slide groove 604, so that various positions of insulator blanks of different sizes and shapes can be polished, and the locking rod 608 can be slid upwards to unlock it according to the shape of the insulator blank, and the grinding block 609 and the processing rod 607 can be replaced, so that the device is suitable for more situations.

[0029] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A post insulator production and processing device, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly connected to a support plate (2), the surface of the support plate (2) is fixedly connected to a motor (3), the interior of the base (1) is rotatably connected to a rotating seat (4), the rotating seat (4) is provided with a fixing mechanism (5) capable of fixing column insulators of different models and sizes, the surface of the base (1) is fixedly connected to a processing mechanism (6), and the fixing mechanism (5) comprises: A telescopic rod (501), wherein the telescopic rod (501) is fixedly connected to the surface of the base (1); A connecting plate (502), wherein the connecting plate (502) is fixedly connected to the top end of the telescopic rod (501); A mounting seat (503), the mounting seat (503) is fixedly connected to the surface of the rotating seat (4) and rotatably connected to the bottom surface of the connecting plate (502), and a mounting groove (504) is provided on the surface of the mounting seat (503); A clamping rod (505), the clamping rod (505) passes through the side wall of the mounting groove (504) and is slidably connected, a limit spring (506) is fixedly connected between the top surface of the clamping rod (505) and the side wall of the mounting seat (503), and an anti-slip pad (507) is fixedly connected to the end surface of the clamping rod (505).

2. The post insulator production and processing device according to claim 1 is characterized in that: The processing mechanism (6) comprises a movable slide groove (601), wherein the movable slide groove (601) is provided on the surface of the base (1), a slider (602) is slidably connected in the movable slide groove (601), and a column (603) is fixedly connected to the surface of the slider (602).

3. The post insulator production and processing device according to claim 2 is characterized in that: An adjusting slot (604) is provided on the surface of the upright post (603), an adjusting block (605) is slidably connected in the adjusting slot (604), and a handle (606) is fixedly connected to the surface of the adjusting block (605).

4. The post insulator production and processing device according to claim 3 is characterized in that: A locking rod (608) is fixedly passed through and slidably connected to the upper surface of the adjustment block (605), a processing rod (607) is passed through and affixed to the side wall of the adjustment block (605), and a grinding block (609) is fixedly connected to the end of the processing rod (607).

5. The post insulator production and processing device according to claim 1 is characterized in that: The upper and lower surfaces of the rotating seat (4) are flush with the upper and lower surfaces of the base (1), and the top end of the motor (3) is fixedly connected to the center of the lower surface of the rotating seat (4).

6. The post insulator production and processing device according to claim 4 is characterized in that: The locking rod (608) penetrates through the processing rod (607) inside the adjustment block (605) and fits closely thereto.