Flange cutting machine capable of preventing scraps from splashing

By designing the reverse side baffle and the structure of the front baffle in the flange cutting machine, the problem of cutting waste splash splashing is solved, the safety of the staff is improved, and the stable clamping of the flange rough parts is held. Essence

CN222386000UActive Publication Date: 2025-01-24DONGTAI HONGHUA MASCH PARTS CO LTD
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Patent Information

Application Number
CN202421080992.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-24
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

During the flange cutting process, the cremation of the waste chips produced by the cutting produces splashes, lacking protective components, affecting the safety of the staff.

Method used

A flange cutter that includes the side baffle and the front baffle is designed to promote the connector through the cylinder, so that the side baffle is reversed to flip, forming a blocking structure to prevent waste dandruff from splashing.

Benefits of technology

Effectively prevent the splash of cutting waste, improve the safety of the staff, and ensure the stable clamping of the flange blank parts through multiple clamping components to ensure the stability of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange cutting machine capable of preventing chippings from splashing, which relates to the technical field of cutting machines, and comprises a working table, a top plate and a cutting machine knife rest, a base is fixed at the bottom of the working table, support frames are fixed at four corners of the working table and the base, the top plate is fixed at the upper ends of the support frames, and the cutting machine knife rest is fixed at the lower end of the top plate. Side baffles are rotationally connected to the two sides of the top plate through rotating shafts, and hydraulic telescopic rods are symmetrically installed on the lower side face, close to the discharging opening, of the top plate. According to the flange cutting machine capable of preventing the chippings from splashing, an air cylinder is started to push a connecting frame, so that the connecting frame drives side baffles to reversely turn over, the two sets of side baffles can shield the two sides of the workbench, and then the position of a discharging opening of the workbench is shielded through two sets of front baffles; and when the hydraulic telescopic rod drives the cutter rest of the cutting machine to cut and process a flange blank, the two groups of closed side baffles and front baffles can be used for carrying out anti-splashing protection on cut scraps.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting machines, in particular to a flange cutting machine capable of preventing debris from splashing. Background Art

[0002] Flanges are parts that connect shafts to each other, used to connect pipe ends, and also used to connect equipment inlets and outlets. When cutting flanges, a cutting machine is generally required to clamp the blank workpiece on a workbench so that the flange can be cut and produced.

[0003] According to an aluminum flange cutting machine with publication number CN210499429U, the utility model is provided with a slide bar and a scale to measure the thickness of the raw material cut, which increases the practicality of the cutting machine and reduces the limitations. An infrared sensor is provided to cooperate with a PLC controller to automatically control the cutting of the cutting machine, which increases the functionality of the cutting machine. A frequency converter is provided to adjust and control the feeding speed of the cutting machine, making the cutting machine more convenient to use, expanding the scope of application, and facilitating popularization and use.

[0004] When in use, this technical solution drives the cutting wheel to cut the workpiece through an electric push rod, but the cutting operation will cause the waste chips generated by the cutting to burn and splash. There is a lack of protective components when the waste chips splash, so that the splashing waste chips will affect the safety of the workers. Therefore, the above problems need to be improved. Summary of the invention

[0005] The utility model aims to provide a flange cutting machine capable of preventing debris from splashing, so as to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a flange cutting machine capable of preventing debris from splashing, comprising a workbench, a top plate and a cutting machine tool holder,

[0007] A base is fixed at the bottom of the workbench, support frames are fixed at the four corners of the workbench and the base, a top plate is fixed at the upper end of the support frame, side baffles are rotatably connected to both sides of the top plate through a rotating shaft, a connecting frame is welded and fixed to the upper end of the side baffle, a cylinder is movably connected between the top of the top plate and the connecting frame, a feed port and a discharge port are respectively provided at the adjacent ends of the workbench close to the side baffles, a hydraulic telescopic rod is symmetrically installed on the lower side surface of the top plate close to the discharge port, and a cutting machine tool holder is installed at the lower end of the hydraulic telescopic rod.

[0008] Preferably, a front baffle for shielding the cutting machine tool holder is welded to the edge of the side baffle close to the discharge port.

[0009] Preferably, a buffer opening is provided on the surface of the workbench close to the discharge port.

[0010] Preferably, sliding sleeves are fixed on both sides of the cutting machine tool holder, and the sliding sleeves are slidably connected to the support frame of the workbench discharge port.

[0011] Preferably, a plurality of groups of parallel sliding grooves are provided on the surface of the workbench, a clamping seat slides in the sliding groove, and a V-shaped clamping opening is provided between two adjacent clamping seats.

[0012] Preferably, a fixing column is welded to the bottom of the clamp seat, and the fixing column passes through the slide groove. A threaded hole is opened on the surface of the lower end of the fixing column. The fixing column is connected to the bidirectional threaded rod through the threaded hole. The middle part of the bidirectional threaded rod is movably connected to the base through a bearing, and a turntable is fixed to one end of the bidirectional threaded rod.

[0013] Preferably, a material dropping channel is fixed on the lower side of the workbench close to the buffer port, and a waste tray is arranged on the lower side of the material dropping channel.

[0014] Preferably, a material receiving hopper is installed on one side of the workbench close to the buffer port.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The flange cutting machine capable of preventing debris from splashing, by starting the cylinder to push the connecting frame, the connecting frame drives the side baffle to flip in the opposite direction, so that the two sets of side baffles can cover the two sides of the workbench, and then the two sets of front baffles can cover the discharge port of the workbench, so that when the hydraulic telescopic rod drives the cutting machine tool holder to cut the flange blank, the two sets of closed side baffles and front baffles can prevent the cutting waste from splashing;

[0017] 2. The flange cutting machine which can prevent debris from splashing places the rod-shaped blank between two adjacent clamping seats, and rotates the bidirectional threaded rod through a turntable so that the bidirectional threaded rod and the fixed column are threadedly transmitted, thereby ensuring that the fixed column and the clamping seat on the same group of bidirectional threaded rods can drive the two clamping seats to move closer to or away from each other along the slide groove. When the two clamping seats move closer to each other, the rod-shaped blank can be stably clamped by the V-shaped clamping mouth. Since multiple clamping components are arranged on the workbench, the cutting machine can ensure a stable clamping effect when cutting the flange blank. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model with the side baffle and the front baffle opened;

[0020] Figure 3A schematic diagram of the three-dimensional structure of the utility model showing the side baffle and the front baffle opening and switching of viewing angles;

[0021] Figure 4 It is a schematic diagram of the front view structure of the utility model with the side baffles and the front baffles opened;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the workbench of the utility model;

[0023] Figure 6 It is a left-side structural schematic diagram of the workbench of the utility model.

[0024] In the figure: 1. workbench; 101. buffer port; 2. base; 3. support frame; 4. top plate; 401. side baffle; 402. connecting frame; 403. cylinder; 404. front baffle; 5. hydraulic telescopic rod; 501. cutting machine tool holder; 502. sliding sleeve; 6. slide groove; 7. clamp seat; 8. fixed column; 9. two-way threaded rod; 10. turntable; 11. receiving hopper; 12. material dropping channel; 13. waste tray. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 The utility model provides a technical solution: a flange cutting machine capable of preventing debris from splashing, comprising a workbench 1, a top plate 4 and a cutting machine tool holder 501, a base 2 being fixed at the bottom of the workbench 1, a support frame 3 being fixed at the four corners of the workbench 1 and the base 2, a top plate 4 being fixed at the upper end of the support frame 3, side baffles 401 being rotatably connected to both sides of the top plate 4 through a rotating shaft, a connecting frame 402 being welded and fixed to the upper end of the side baffle 401, a cylinder 403 being movably connected between the top of the top plate 4 and the connecting frame 402, the workbench 1 being close to the top plate 4 Adjacent ends of the side baffle plate 401 are respectively provided with a feed port and a discharge port, and a hydraulic telescopic rod 5 is symmetrically installed on the lower side surface of the top plate 4 near the discharge port, and a cutting machine tool holder 501 is installed on the lower end of the hydraulic telescopic rod 5; a front baffle plate 404 for shielding the cutting machine tool holder 501 is welded to the edge of the side baffle plate 401 near the discharge port, and the side baffle plate 401 and the front baffle plate 404 are made of acrylic material to ensure that the side baffle plate 401 and the front baffle plate 404 are transparent and easy to observe, so that the staff can be blocked and protected on the outside of the baffle assembly.

[0027] In the specific implementation, the cylinder 403 is activated to contract to pull the connecting frame 402, so that the connecting frame 402 drives the side baffle 401 around the rotating shaft to flip and open laterally, so that the side baffle 401 drives the front baffle 404 to separate from the discharge port, so that the staff can place the rod-shaped blank for processing the flange on the workbench 1, and push the rod-shaped blank to the bottom of the cutting machine tool holder 501 as needed;

[0028] When it is necessary to process the rod-shaped blank, the connecting frame 402 is pushed by reverse starting the cylinder 403, so that the connecting frame 402 drives the side baffles 401 to flip in the opposite direction, so that the two groups of side baffles 401 can cover the two sides of the workbench 1, and then the two groups of front baffles 404 are used to cover the discharge port position of the workbench 1; when the hydraulic telescopic rod 5 drives the cutting machine tool holder 501 to move downward, it can drive the blade in the cutting machine tool holder 501 to rotate at a high speed to complete the cutting of the rod-shaped blank, which is convenient for the preliminary cutting processing of the flange blank. When cutting the flange blank at a high speed, the two groups of closed side baffles 401 and the front baffle 404 can prevent the cutting waste from splashing.

[0029] See also Figure 2-Figure 5 A buffer port 101 is provided on the surface of the workbench 1 near the discharge port, a material drop channel 12 is fixed on the lower side of the workbench 1 near the buffer port 101 , and a waste tray 13 is provided on the lower side of the material drop channel 12 .

[0030] During specific implementation, when the cutting machine tool holder 501 moves downward to complete the cutting of the flange blank, the blade of the cutting machine tool holder 501 will enter the buffer port 101 to protect the blade. When waste chips are generated by cutting, the waste chips will enter the blanking channel 12 along the buffer port 101 and be collected through the waste tray 13 at the bottom of the blanking channel 12 for convenient centralized processing.

[0031] See also Figure 2 , Figure 4 and Figure 5 A material receiving hopper 11 is installed on one side of the workbench 1 close to the buffer port 101 .

[0032] In specific implementation, when the flange blank is cut, the cut blank will fall into the receiving hopper 11 and be guided out through the inclined inner wall of the receiving hopper 11. There is no need for personnel to manually take the material from the lower side of the cutting machine tool holder 501, thereby ensuring that the personnel's hands are protected.

[0033] See also Figure 2-Figure 4Slide sleeves 502 are fixed on both sides of the cutting machine tool holder 501, and the slide sleeves 502 are slidably connected to the support frame 3 at the discharge port of the workbench 1. When the cutting machine tool holder 501 moves up and down, the sliding of the slide sleeves 502 and the support frame 3 ensures that the cutting machine tool holder 501 has the characteristics of stability and anti-shaking when moving.

[0034] See also Figure 1-Figure 6 The surface of the workbench 1 is provided with a plurality of parallel slide grooves 6, in which a clamp seat 7 slides, and a V-shaped clamping opening is provided between two adjacent clamp seats 7;

[0035] A fixing column 8 is welded to the bottom of the clamp seat 7, and the fixing column 8 passes through the slide groove 6. A threaded hole is opened on the surface of the lower end of the fixing column 8. The fixing column 8 is connected to the bidirectional threaded rod 9 through the threaded hole. The middle part of the bidirectional threaded rod 9 is movably connected to the base 2 through a bearing, and a turntable 10 is fixed to one end of the bidirectional threaded rod 9.

[0036] In specific implementation, when placing the rod-shaped blank, the rod-shaped blank is placed between two adjacent clamping seats 7, and the bidirectional threaded rod 9 is rotated by the turntable 10, so that the bidirectional threaded rod 9 and the fixed column 8 are threadedly transmitted, thereby ensuring that the fixed column 8 and the clamping seat 7 on the same group of bidirectional threaded rods 9 can drive the two clamping seats 7 to move closer to or away from each other along the slide groove 6. When the two clamping seats 7 are close to each other, the rod-shaped blank can be stably clamped by the V-shaped clamp. Since multiple clamping components are arranged on the workbench 1, it is ensured that the cutting machine has a stable clamping effect when cutting the flange blank.

[0037] To summarize, the rod-shaped blank for processing the flange is placed on the workbench 1, and the bidirectional threaded rod 9 is rotated by the turntable 10, so that the bidirectional threaded rod 9 and the fixed column 8 are threadedly transmitted, thereby driving the two clamping seats 7 to move closer to each other so that the rod-shaped blank can be stably clamped through the V-shaped clamp. When the hydraulic telescopic rod 5 drives the cutting machine tool holder 501 to move downward, the blade in the cutting machine tool holder 501 can be driven to rotate at a high speed to complete the cutting of the rod-shaped blank. The contents not described in detail in this description belong to the existing technology known to professional and technical personnel in this field.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A flange cutting machine capable of preventing debris from splashing, comprising a workbench (1), a top plate (4) and a cutting machine tool holder (501), characterized in that: A base (2) is fixed at the bottom of the workbench (1), support frames (3) are fixed at the four corners of the workbench (1) and the base (2), a top plate (4) is fixed at the upper end of the support frame (3), side baffles (401) are rotatably connected to the two sides of the top plate (4) via a rotating shaft, a connecting frame (402) is welded and fixed to the upper end of the side baffle (401), a cylinder (403) is movably connected between the top of the top plate (4) and the connecting frame (402), a feed port and a discharge port are respectively provided at the adjacent ends of the workbench (1) close to the side baffle (401), a hydraulic telescopic rod (5) is symmetrically installed on the lower side surface of the top plate (4) close to the discharge port, and a cutting machine tool holder (501) is installed at the lower end of the hydraulic telescopic rod (5).

2. A flange cutting machine capable of preventing debris splashing according to claim 1, characterized in that: A front baffle (404) for shielding the cutting machine tool holder (501) is welded to the edge of the side baffle (401) close to the material discharge port.

3. The flange cutting machine capable of preventing debris splashing according to claim 1, characterized in that: A buffer opening (101) is provided on the surface of the workbench (1) close to the material discharge opening.

4. The flange cutting machine capable of preventing debris splashing according to claim 1, characterized in that: Sliding sleeves (502) are fixed on both sides of the cutting machine tool holder (501), and the sliding sleeves (502) are slidably connected to the support frame (3) of the material outlet of the workbench (1).

5. The flange cutting machine capable of preventing debris splashing according to claim 1, characterized in that: The surface of the workbench (1) is provided with a plurality of groups of parallel sliding grooves (6), a clamping seat (7) is slidably disposed in the sliding groove (6), and a V-shaped clamping opening is provided between two adjacent clamping seats (7).

6. The flange cutting machine capable of preventing debris splashing according to claim 5, characterized in that: A fixing column (8) is welded to the bottom of the clamp seat (7), the fixing column (8) passes through the slide groove (6), a threaded hole is provided on the surface of the lower end of the fixing column (8), the fixing column (8) is connected to a bidirectional threaded rod (9) through the threaded hole, the middle part of the bidirectional threaded rod (9) is movably connected to the base (2) through a bearing, and a turntable (10) is fixed to one end of the bidirectional threaded rod (9).

7. The flange cutting machine capable of preventing debris splashing according to claim 1, characterized in that: A material dropping channel (12) is fixed to the lower side of the workbench (1) close to the buffer opening (101), and a waste material tray (13) is arranged at the lower side of the material dropping channel (12).

8. The flange cutting machine capable of preventing debris splashing according to claim 7, characterized in that: A material receiving hopper (11) is installed on one side of the workbench (1) close to the buffer port (101).

Citation Information

Patent Citations

  • Aluminum flange cutting machine

    CN210499429U