Diamond net laser machine capable of assisting feeding
By installing a collection box and a buffer slope on the laser machine for diamond mesh, combined with vacuum suction cup-assisted loading, the problem of laser cutting residue disposal is solved, processing efficiency and automation are improved, and the health of workers is protected.
Patent Information
- Application Number
- CN202423049771.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The existing laser machine for diamond nets produces a large amount of residue during laser cutting. Failure to clean up in time will pollute the workshop environment, affect the health of staff, and may lead to equipment failure and reduce processing efficiency.
Designed a laser machine with auxiliary materials. By setting up a collection box and buffer slope on the machine, the residue dropped by the platform gaps is used to enter the collecting box. Online expected to improve the degree of automation.
Effectively collect and process laser cutting residues to avoid workshop pollution and equipment failure, improve processing efficiency, and protect the health of workers. At the same time, the vacuum suction cup assists in loading, reducing the inconvenience of manual operation and improving production efficiency.
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Figure CN222386148U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser processing, in particular to a diamond mesh laser machine which can assist in feeding. Background Art
[0002] Diamond mesh is a high-strength, impact-resistant stainless steel wire mesh, mainly used to make diamond mesh screens. It is made of 304 or 316 stainless steel wire, manufactured by heavy-duty precision looms, and the surface is sprayed with matte finish. It has the characteristics of high strength and simplicity. Diamond mesh screens are organically combined with aluminum doors and windows, which not only have anti-theft and anti-insect functions, but also maintain ventilation and beauty. However, in the laser processing of diamond mesh, the loading steps mostly rely on manual operation, which is not only inefficient, but also easy to cause material damage or inaccurate positioning due to human factors, affecting the processing quality. With the development of automation technology, although some automated processing equipment has appeared on the market, the automatic loading system designed for the characteristics of diamond mesh materials is still imperfect, and there are problems such as poor compatibility and complex adjustment.
[0003] However, there are still some problems when using the existing diamond mesh laser machine:
[0004] The existing diamond mesh laser machine will produce a lot of residues during the laser cutting process of diamond mesh. If the residues are not cleaned up in time, it will not only pollute the workshop environment, but also affect the health of the staff. At the same time, the residues accumulate around the equipment, which may affect the normal operation of the equipment and even cause failures, affecting the processing efficiency of the diamond mesh laser machine and the production efficiency of the product. Utility Model Content
[0005] The purpose of the utility model is to provide a diamond mesh laser machine that can assist in feeding, so as to solve the problem proposed in the above background technology that the diamond mesh laser machine will generate a large amount of residue during the laser cutting process of the diamond mesh, and the residue will not be cleaned up in time, which will not only pollute the workshop environment, but also affect the health of the staff. At the same time, the residue accumulates around the equipment, which may affect the normal operation of the equipment and even cause failures, affecting the processing efficiency of the diamond mesh laser machine and affecting the production efficiency of the product.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: a laser machine for diamond mesh with auxiliary feeding, including a machine tool and a slide rail:
[0007] The upper end surface of the machine tool is symmetrically provided with a slide rail, the upper end surface of the machine tool is provided with a first slide groove, a first motor is bolted to one side of the machine tool, a second threaded shaft is movably connected to the output end of the first motor, and the second threaded shaft bearing is connected to the inner wall of the first slide groove;
[0008] A machine box is arranged above the machine tool, and the second threaded shaft passes through the bottom side of the machine box, and the bottom side of the machine box is in close sliding connection with the first slide groove;
[0009] The upper end surface of the machine tool is provided with a second slide groove, a first limiting shaft is fixed in the middle of the second slide groove, and the first limiting shaft passes through the bottom side of the chassis, and the chassis is slidably connected to the second slide groove.
[0010] By adopting the above technical solution, the second threaded shaft is driven to rotate by the first motor, and the chassis moves horizontally along the machine tool along with the second threaded shaft and under the limiting action of the first limiting shaft, so as to complete the cutting in the vertical direction of the laser machine.
[0011] Preferably, a second motor is bolted to one side of the chassis, a third threaded shaft is movably connected to the output end of the second motor, and a bearing of the third threaded shaft is connected to the inner side of the chassis, an outer surface of the third threaded shaft is threadedly connected to a back seat, a laser device is arranged on one side of the back seat, a second limiting shaft is fixed to the top of the chassis, the second limiting shaft passes through the middle of the back seat, and the back seat is in a fitting sliding structure with the chassis through the second limiting shaft.
[0012] Using the above technical solution, a laser device is installed on the chassis, and the third threaded shaft is driven to rotate by the second motor. When the third threaded shaft rotates and cooperates with the second limit shaft, the laser device slides left and right along the chassis so that the laser device can be adjusted in four directions, thereby realizing multi-directional cutting of the diamond mesh.
[0013] Preferably, a controller is bolted to one side of the machine tool, a platform is provided in the middle of the machine tool, a collecting box is provided on the lower end surface of the machine tool, and the collecting box and the platform are designed to be connected, a buffer slope is provided inside the collecting box, and a discharge port is opened on one side of the collecting box.
[0014] By adopting the above technical solution, the controller is electrically connected to the equipment, and the cutting and start and stop operations of the equipment can be controlled by the controller. By setting a collection box under the machine tool and the platform, when processing the diamond mesh, the residue will fall into the collection box through the gap of the platform so that the residue can be collected.
[0015] Preferably, a base is provided on one side of the machine tool, a third motor is connected to the inner bolts of the base, and a transmission gear is movably connected to the output end of the third motor;
[0016] A loading column is arranged above the base, a driven gear is arranged at the bottom of the loading column, and the transmission gear is meshedly connected with the driven gear, a bearing seat is arranged at the bottom of the driven gear, and the loading column is connected to the base through the bearing seat.
[0017] By adopting the above technical solution, the transmission gear is driven to rotate by the third motor, and the transmission gear is meshed with the driven gear at the bottom of the loading column, and cooperates with the bearing seat installed at the bottom of the driven gear, which can assist the loading column to rotate accordingly, and can assist the equipment to complete the loading operation of the diamond mesh, reduce the inconvenience caused by manual operation, reduce labor costs, and improve processing efficiency.
[0018] Preferably, a third slide groove is provided on one side of the loading column, a fourth motor is bolted to the top of the loading column, a fourth threaded shaft is movably connected to the output end of the fourth motor, and the fourth threaded shaft is connected to the loading column through a bearing;
[0019] A connecting plate is provided in the middle of the third slide groove, and the fourth threaded shaft passes through the middle of the connecting plate, a support plate is fixed on one side of the connecting plate, a vacuum suction cup is provided on one side of the support plate, and guide rails are symmetrically provided on the outer surface of the loading column, and the support plate is slidably connected to the guide rails.
[0020] By adopting the above technical solution, the fourth motor drives the fourth threaded shaft to rotate, and the fourth threaded shaft drives the connecting plate to slide up and down along the third slide groove opened on one side of the loading column, thereby realizing the connection plate driving the support plate to slide up and down, and one end of the support plate is connected to the vacuum suction cup, so as to realize the lifting of the vacuum suction cup, and the diamond mesh is transported by lifting the vacuum suction cup, thereby assisting the staff to complete the loading operation of the diamond mesh.
[0021] Preferably, a universal wheel is fixed to the bottom of the machine tool, a fixed plate is fixed to the bottom side of the machine tool, a handwheel is arranged above the fixed plate, a first threaded shaft is fixed to the lower end of the handwheel, and an anti-slip seat is fixed to the bottom end of the first threaded shaft.
[0022] By adopting the above technical solution, by installing universal wheels at the four corners of the machine tool, when it is necessary to frequently change the work location or perform equipment maintenance, the installation of the universal wheels can increase the convenience of movement or transportation, and the position can be adjusted more flexibly. After adjustment, the handwheel is manually turned to drive the first threaded shaft to rotate. The first threaded shaft is threadedly connected to the fixed plate, and the fixed plate is used as a fixed point, so that the first threaded shaft drives the anti-slip seat to perform lifting and lowering movements, thereby achieving the effect of supporting the equipment and maintaining the stability of the equipment during operation.
[0023] Compared with the prior art, the beneficial effects of the utility model are:
[0024] 1. On the base, by driving the loading column to rotate horizontally, and then driving the fourth threaded shaft to rotate through the fourth motor, the support plate threadedly connected to the fourth threaded shaft is lifted and lowered along the third slide groove as the fourth threaded shaft rotates, and the support plate is slidably connected to the guide rail, so that the support plate can be stabilized during the lifting process, thereby driving the vacuum suction cup to lift and lower, and with the horizontal rotation of the loading column and the lifting and lowering of the vacuum suction cup, the vacuum suction cup can assist the diamond mesh in loading operations, significantly improving the production efficiency and automation of diamond mesh laser processing, so as to reduce labor costs, improve processing efficiency, and improve production efficiency;
[0025] 2. During the processing of diamond mesh, the residue dropped by laser cutting falls into the collection box through the gap between the platforms composed of disc rollers, and the buffer slope design inside the collection box can buffer the residue to avoid splashing when the residue falls. The collection box can also facilitate the collection of the residue, avoiding pollution to the workshop caused by the residue falling, and further avoiding the impact on the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the front view of the exterior structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the machine tool of the utility model from a top view;
[0028] Figure 3 This is a schematic diagram of the cross-sectional structure of the base of the utility model;
[0029] Figure 4 This is a schematic diagram of the cross-sectional structure of the feeding column of the utility model;
[0030] Figure 5 This is a schematic diagram of the cross-sectional structure of the collection box of the utility model.
[0031] In the figure: 1. machine tool; 2. controller; 3. universal wheel; 4. fixing plate; 5. hand wheel; 6. first threaded shaft; 7. anti-slip seat; 8. platform; 9. slide rail; 10. first slide groove; 11. first motor; 12. second threaded shaft; 13. chassis; 14. second slide groove; 15. first limit shaft; 16. second motor; 17. third threaded shaft; 18. back seat; 19. laser equipment; 20. second limit shaft; 21. collection box; 22. buffer slope; 23. discharge port; 24. base; 25. third motor; 26. transmission gear; 27. loading column; 28. driven gear; 29. bearing seat; 30. third slide groove; 31. fourth motor; 32. fourth threaded shaft; 33. connecting plate; 34. support plate; 35. vacuum suction cup; 36. guide rail. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0033] In order to solve the problem in the prior art that it is difficult to accurately position the teeth according to the irregularity of the user, the following solution is disclosed. Figure 1-Figure 5The utility model provides a technical solution: a diamond mesh laser machine with auxiliary feeding, a controller 2 is bolted to one side of the machine tool 1, a platform 8 is arranged in the middle of the machine tool 1, a collection box 21 is arranged on the lower end surface of the machine tool 1, and the collection box 21 is designed to be connected with the platform 8, a buffer slope 22 is arranged inside the collection box 21, and a discharge port 23 is opened on one side of the collection box 21; a base 24 is arranged on one side of the machine tool 1, a third motor 25 is bolted to the inside of the base 24, and a transmission gear 26 is movably connected to the output end of the third motor 25; a feeding column 27 is arranged above the base 24, a driven gear 28 is arranged at the bottom of the feeding column 27, and the transmission gear 26 is meshed with the driven gear 28. A bearing seat 29 is provided at the bottom of the driven gear 28, and the loading column 27 is connected to the base 24 through the bearing seat 29, a third slide groove 30 is provided on one side of the loading column 27, and a fourth motor 31 is bolted to the top of the loading column 27, and a fourth threaded shaft 32 is movably connected to the output end of the fourth motor 31, and the fourth threaded shaft 32 is connected to the loading column 27 through a bearing; a connecting plate 33 is provided in the middle of the third slide groove 30, and the fourth threaded shaft 32 passes through the middle of the connecting plate 33, a support plate 34 is fixed to one side of the connecting plate 33, and a vacuum suction cup 35 is provided on one side of the support plate 34, and a guide rail 36 is symmetrically provided on the outer surface of the loading column 27, and the support plate 34 is slidably connected to the guide rail 36. On the base 24, the third motor 25 drives the transmission gear 26 to rotate, and the transmission gear 26 is meshed with the driven gear 28 installed at the bottom of the loading column 27, and the driven gear 28 is connected to the base 24 through the bearing seat 29, so that the loading column 27 can complete the horizontal rotation, and then the fourth motor 31 drives the fourth threaded shaft 32 to rotate, so that the support plate 34 threadedly connected to the fourth threaded shaft 32 is lifted and lowered along the third slide groove 30 as the fourth threaded shaft 32 rotates, and cooperates with the support plate 34 to be slidably connected with the guide rail 36, so that the support plate 34 can be stabilized during the lifting process, thereby driving the vacuum suction cup 35 to lift and lower, and the vacuum suction cup 35 is externally connected to the vacuum device When the diamond mesh needs to be loaded, first lower the vacuum suction cup 35 to adsorb the diamond mesh, then raise the support plate 34, rotate the loading column 27 to the platform 8, the platform 8 is a processing support platform 8 composed of multiple groups of disc rollers, and the diamond mesh is horizontally placed on the platform 8 for processing. During the processing, the residue dropped by laser cutting falls into the collection box 21 through the gap of the platform 8, and cooperates with the buffer slope 22 inside the collection box 21. The surface of the buffer slope 22 is designed to be inclined downward, so that the residue can fall along the buffer slope 22, and can avoid splashing when the residue falls, so as to facilitate the collection of the residue, avoid pollution to the workshop, and avoid affecting the health of the staff.
[0034] The upper end surface of the machine tool 1 is symmetrically provided with a slide rail 9, the upper end surface of the machine tool 1 is provided with a first slide groove 10, a first motor 11 is bolted to one side of the machine tool 1, a second threaded shaft 12 is movably connected to the output end of the first motor 11, and the second threaded shaft 12 is bearing-connected to the inner wall of the first slide groove 10; a chassis 13 is arranged above the machine tool 1, and the second threaded shaft 12 passes through the bottom side of the chassis 13, and the bottom side of the chassis 13 is fitted and slidably connected to the first slide groove 10; a second slide groove 14 is provided on the upper end surface of the machine tool 1, a first limiting shaft 15 is fixed to the middle part of the second slide groove 14, and the first limiting shaft 15 passes through the bottom side of the chassis 13, and the chassis 13 is slidably connected to the second slide groove 14; one side of the chassis 13 A second motor 16 is bolted, and a third threaded shaft 17 is movably connected to the output end of the second motor 16, and the bearing of the third threaded shaft 17 is connected to the inner side of the chassis 13, and the outer surface of the third threaded shaft 17 is threadedly connected to a rear seat 18, and a laser device 19 is arranged on one side of the rear seat 18, and a second limiting shaft 20 is fixed above the chassis 13, and the second limiting shaft 20 passes through the middle of the rear seat 18, and the rear seat 18 is in a fitting sliding structure with the chassis 13 through the second limiting shaft 20; a universal wheel 3 is fixed to the bottom of the machine tool 1, a fixing plate 4 is fixed to the bottom side of the machine tool 1, a hand wheel 5 is arranged above the fixing plate 4, a first threaded shaft 6 is fixed to the lower end of the hand wheel 5, and an anti-slip seat 7 is fixed to the bottom end of the first threaded shaft 6. The second threaded shaft 12 is driven to rotate by the first motor 11, and the chassis 13 moves horizontally along the machine tool 1 with the second threaded shaft 12 and under the limiting action of the first limiting shaft 15, so that the laser machine can complete the cutting in the vertical direction. A laser device 19 is installed on the chassis 13, and the third threaded shaft 17 is driven to rotate by the second motor 16. When the third threaded shaft 17 rotates and cooperates with the second limiting shaft 20, the laser device 19 slides left and right along the chassis 13, so that the laser device 19 can achieve four-way adjustment. Subsequently, by installing universal wheels 3 at the four corners of the machine tool 1, when it is necessary to frequently change the work location or perform equipment maintenance, the installation of universal wheels 3 can increase the convenience of movement or transportation, and the position can be adjusted more flexibly. After adjustment, by manually rotating the handwheel 5, the handwheel 5 drives the first threaded shaft 6 to rotate, and with the fixed plate 4 as the fixed point, the first threaded shaft 6 drives the anti-slip seat 7 to move up and down, thereby achieving the effect of supporting the equipment and maintaining the stability of the equipment during operation.
[0035] Working principle: For this type of diamond mesh laser machine that can assist in loading, first, the staff controls the operation of the third motor 25 through the controller 2, and the third motor 25 drives the gear transmission to complete the horizontal rotation of the loading column 27, and then controls the fourth motor 31 to drive the fourth threaded shaft 32 to rotate, so that the support plate 34 threadedly connected to the fourth threaded shaft 32 is lifted and lowered along the third slide groove 30 as the fourth threaded shaft 32 rotates, thereby driving the vacuum suction cup 35 to lift and lower. When the diamond mesh needs to be loaded, the diamond mesh is first adsorbed by lowering the vacuum suction cup 35, and then the support plate 34 is raised, and the loading column 27 is rotated to the platform 8, and the diamond mesh is placed horizontally on the platform 8 for processing. Subsequently, the second threaded shaft 12 is driven to rotate by the first motor 11, and the chassis 13 rotates with the second threaded shaft 12 and under the limiting action of the first limiting shaft 15 While moving horizontally along the machine tool 1, a laser device 19 is installed on the chassis 13, and the third threaded shaft 17 is driven to rotate by the second motor 16. The third threaded shaft 17 rotates and cooperates with the second limit shaft 20, so that the laser device 19 slides left and right along the chassis 13, so that the laser device 19 can achieve four-way adjustment, and the diamond mesh is processed and cut by the laser device 19. Then, during the processing, the residue dropped by the laser cutting falls into the collection box 21 through the gap of the platform 8, and cooperates with the buffer slope 22 inside the collection box 21 to avoid splashing when the residue falls, and to avoid the residue falling into the equipment to avoid affecting the normal operation of the equipment. Finally, the residue collected by the collection box 21 is discharged through the discharge port 23, and the staff can collect and process the residue, thereby facilitating the collection of the residue, avoiding pollution to the workshop, and avoiding affecting the health of the staff.
[0036] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A laser machine for diamond mesh capable of assisting material loading, comprising a machine tool (1) and a slide rail (9), characterized in that: The upper end surface of the machine tool (1) is symmetrically provided with a slide rail (9), the upper end surface of the machine tool (1) is provided with a first slide groove (10), one side of the machine tool (1) is bolted to a first motor (11), an output end of the first motor (11) is movably connected to a second threaded shaft (12), and a bearing of the second threaded shaft (12) is connected to the inner wall of the first slide groove (10); A machine box (13) is arranged above the machine tool (1), and the second threaded shaft (12) passes through the bottom side of the machine box (13), and the bottom side of the machine box (13) is in close fitting and sliding connection with the first slide groove (10); The upper end surface of the machine tool (1) is provided with a second slide groove (14), a first limit shaft (15) is fixed in the middle of the second slide groove (14), the first limit shaft (15) passes through the bottom side of the chassis (13), and the chassis (13) and the second slide groove (14) are slidably connected; A base (24) is provided on one side of the machine tool (1); a third motor (25) is connected to the inner bolts of the base (24); and a transmission gear (26) is movably connected to the output end of the third motor (25); A loading column (27) is arranged above the base (24), a driven gear (28) is arranged at the bottom of the loading column (27), the transmission gear (26) is meshingly connected with the driven gear (28), a bearing seat (29) is arranged at the bottom of the driven gear (28), and the loading column (27) is connected to the base (24) via the bearing seat (29); A third slide groove (30) is provided on one side of the loading column (27); a fourth motor (31) is bolted to the top of the loading column (27); a fourth threaded shaft (32) is movably connected to the output end of the fourth motor (31); and the fourth threaded shaft (32) is connected to the loading column (27) via a bearing; A connecting plate (33) is provided in the middle of the third slide groove (30), and the fourth threaded shaft (32) passes through the middle of the connecting plate (33). A support plate (34) is fixed to one side of the connecting plate (33), and a vacuum suction cup (35) is provided on one side of the support plate (34). Guide rails (36) are symmetrically provided on the outer surface of the loading column (27), and the support plate (34) and the guide rails (36) are slidably connected.
2. The laser machine for diamond mesh with auxiliary feeding according to claim 1, characterized in that: A second motor (16) is bolted to one side of the chassis (13); an output end of the second motor (16) is movably connected to a third threaded shaft (17); a bearing of the third threaded shaft (17) is connected to the inner side of the chassis (13); an outer surface of the third threaded shaft (17) is threadedly connected to a rear seat (18); a laser device (19) is arranged on one side of the rear seat (18); a second limiting shaft (20) is fixed above the chassis (13); the second limiting shaft (20) passes through the middle of the rear seat (18); and the rear seat (18) and the chassis (13) are in a fitted sliding structure through the second limiting shaft (20).
3. The laser machine for diamond mesh with auxiliary feeding according to claim 1, characterized in that: A controller (2) is bolted to one side of the machine tool (1), a platform (8) is provided in the middle of the machine tool (1), a collection box (21) is provided on the lower end surface of the machine tool (1), and the collection box (21) and the platform (8) are designed to be interconnected, a buffer slope (22) is provided inside the collection box (21), and a discharge port (23) is provided on one side of the collection box (21).
4. The laser machine for diamond mesh with auxiliary feeding according to claim 1, characterized in that: A universal wheel (3) is fixed to the bottom of the machine tool (1), a fixing plate (4) is fixed to the bottom side of the machine tool (1), a hand wheel (5) is arranged above the fixing plate (4), a first threaded shaft (6) is fixed to the lower end of the hand wheel (5), and an anti-slip seat (7) is fixed to the bottom end of the first threaded shaft (6).
Citation Information
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