Fabric compounding and leveling mechanism
Through the design fabric composite leveling mechanism, the accurate alignment and leveling of the raw materials of the fabrics and the driver can be used to solve the problem of low artificial leveling efficiency and low accuracy, and improve the quality and production efficiency of composite fabrics.
Patent Information
- Application Number
- CN202420516493.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-03-15
AI Technical Summary
During the manufacturing process of existing composite fabrics, manual flattening and aligning of fabric raw materials leads to low accuracy and low efficiency.
Design a fabric composite leveling mechanism, including a storage mechanism, positioning roller, driving mechanism and leveling bracket. Through the limiting function of the positioning roller and the automatic transportation of the driving mechanism, the precise alignment and leveling of fabric raw materials can be achieved.
The accuracy and efficiency of fabric raw materials in the flatness and alignment of the fabrics, reduce the sliding bias of the fabric in the composite processing, and improve the quality of the composite fabric.
Smart Images

Figure CN222389232U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of fabric processing equipment, and in particular to a fabric composite flattening mechanism. Background Art
[0002] Fabrics are not only the main material for making clothes, but also widely used in various household items, such as fabric sofas, bedding, etc. As one of the three elements of clothing, fabrics can not only interpret the style and characteristics of clothing, but also directly affect the color and shape of clothing. Composite fabrics are a new type of material made by bonding one or more layers of textile materials, non-woven materials and other functional materials.
[0003] When manufacturing composite fabrics today, it is necessary to manually level and align the raw materials of the fabric. After the leveling and alignment of the raw materials of the fabric are completed, they are sent to the processing equipment to complete the manufacturing process of the composite fabric.
[0004] Regarding the above-mentioned related technologies, when manufacturing composite fabrics through this method, the leveling and alignment of the fabric raw materials are achieved manually, which is prone to problems such as low precision and low efficiency. Utility Model Content
[0005] In order to improve the accuracy and efficiency of flattening and aligning fabric raw materials, the present application provides a fabric composite flattening mechanism.
[0006] The present application provides a fabric composite flattening mechanism that adopts the following technical solution:
[0007] A fabric composite leveling mechanism comprises a main machine, on which a material storage mechanism is arranged, and the material storage mechanism is used to store fabric raw materials. A positioning bracket is also arranged on the main machine, and a positioning roller is rotatably connected to the positioning bracket, and the positioning roller comprises a transport part and a limiting part, and the limiting parts are arranged at both ends of the transport part, and the transport part and the limiting part are arranged coaxially, and the diameter of the limiting part gradually increases in a direction away from the transport part, and the transport part is used to abut against the fabric raw materials and the length of the transport part is consistent with the width of the fabric raw materials; a driving mechanism is also arranged on the side of the positioning bracket away from the material storage mechanism, and the driving mechanism is used to realize the transport drive of the fabric raw materials.
[0008] By adopting the above technical solution, when the cloth raw material passes through the positioning roller, the cloth raw material is restricted in the width direction due to the limiting effect of the limiting part, so that accurate and fast alignment and leveling can be achieved before the composite processing of the cloth raw material, replacing manual operation and reducing the phenomenon of slippage and deviation of the cloth raw material during composite processing.
[0009] Optionally, the material storage mechanism includes a material storage bracket, a material storage roller, and a connecting shaft, wherein the connecting shaft is connected to the material storage bracket, the material storage roller is rotatably connected to the connecting shaft, an adjusting nut is threadedly connected to the end of the connecting shaft, a damping plate is also sleeved on the connecting shaft, and the damping plate is located between the material storage roller and the material storage bracket.
[0010] By adopting the above technical solution, by changing the degree of threaded connection between the adjusting nut and the connecting shaft, the pressure between the damping plate and the storage roller can be changed, thereby changing the rotational damping of the storage roller, thereby adapting to different processing speed requirements, keeping the cloth raw material taut at all times, and reducing the generation of wrinkles.
[0011] Optionally, the driving mechanism includes a conveyor belt and a composite component, the composite component includes a composite bracket, a connecting piece and a composite pressure roller, the composite bracket is slidably connected to the connecting piece, the composite pressure roller is rotatably connected to the composite bracket, the end of the composite bracket is threadedly connected to a limiting nut, the limiting nut is located at one end of the composite bracket away from the composite pressure roller, and an elastic member is also provided on the composite bracket, the elastic member is located between the limiting nut and the connecting piece, and the elastic member is always in a compressed state.
[0012] By adopting the above technical solution, under the action of the elastic member, the composite pressure roller always receives a force toward the side close to the conveyor belt, so that the composite pressure roller always abuts against the surface of the conveyor belt, and together with the conveyor belt, it realizes the compounding and transportation of the fabric raw materials without manual operation, which is convenient and fast.
[0013] Optionally, the driving mechanism further includes a material receiving bracket and a motorized roller, wherein the material receiving bracket is installed on a side of the conveyor belt away from the composite bracket, and the motorized roller is installed at an end of the material receiving bracket, and the motorized roller is used to rotate and roll up the composite fabric.
[0014] By adopting the above technical solution, the material collection bracket can support the electric roller, and the electric roller can wind and reel the composite fabric when rotating, without the need for manual collection, which is convenient and quick.
[0015] Optionally, a leveling bracket is further provided on the main platform, a leveling plate is slidably connected to the leveling bracket, a positioning bolt is rotatably connected to the leveling bracket, the positioning bolt is threadedly connected to the leveling plate, and the leveling plate is located above the conveyor belt.
[0016] By adopting the above technical solution, the setting of the leveling plate can realize the extrusion and leveling of the composite fabric during transportation, further reducing the phenomenon of wrinkles on the composite fabric and improving the quality of the composite fabric. The threaded connection between the positioning bolt and the leveling plate can adjust the gap between the leveling plate and the conveyor belt, so as to adapt to the leveling processing requirements of composite fabrics of different thicknesses.
[0017] Optionally, a side of the screed plate facing the conveyor belt is provided with a rounded corner.
[0018] By adopting the above technical solution, the rounded corners are set to reduce the phenomenon that the composite fabric is squeezed and damaged by the screed plate.
[0019] Optionally, an ironing bracket is further provided on the main console, the ironing bracket is rotatably connected to a support frame, a water storage tank and an ironing board are provided on the support frame, and the water storage tank is communicated with the ironing board.
[0020] By adopting the above technical solution, a water storage tank and an ironing board are arranged on the ironing bracket, and after connecting to a power source, ironing processing of the composite fabric can be realized, thereby further improving the flatness of the composite fabric.
[0021] Optionally, a control handle is provided at the end of the support frame, and the control handle is located on a side of the ironing bracket away from the conveyor belt.
[0022] By adopting the above technical solution, the setting of the control handle can reduce the force required when adjusting the ironing bracket, making the operation more convenient and quick.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. A positioning roller is arranged between the material storage mechanism and the driving mechanism. The conveying part and the limiting part on the positioning roller are used to limit and transport the raw materials of the cloth, so that the alignment and leveling process can be completed before the cloth is compounded. Manual operation is not required, which is convenient, fast and with high precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the fabric composite flattening mechanism of the embodiment of the present application.
[0026] Figure 2 It is a partial structural diagram showing the storage mechanism.
[0027] Figure 3 It is a partial structural schematic diagram showing the driving mechanism.
[0028] Explanation of the reference numerals in the accompanying drawings: 1. Main unit; 2. Material storage mechanism; 21. Material storage bracket; 22. Material storage roller; 23. Connecting shaft; 3. Positioning bracket; 4. Positioning roller; 41. Transport unit; 42. Limiting unit; 5. Driving mechanism; 51. Conveyor belt; 52. Composite assembly; 521. Composite bracket; 522. Connecting piece; 523. Composite pressing roller; 53. Material receiving bracket; 54. Electric roller; 6. Adjusting nut; 7. Damping plate; 8. Limiting nut; 9. Elastic member; 10. Leveling bracket; 11. Leveling plate; 12. Positioning bolt; 13. Rounded corner; 14. Ironing bracket; 15. Support frame; 16. Water storage tank; 17. Ironing board; 18. Control handle. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-3 This application is described in further detail.
[0030] The present application embodiment discloses a fabric composite flattening mechanism. Figure 1 and Figure 2 The fabric composite leveling mechanism includes a main platform 1, on which a storage mechanism 2 is arranged, and the storage mechanism 2 is used to store fabric raw materials. The storage mechanism 2 includes a storage bracket 21, a storage roller 22, and a connecting shaft 23. The storage bracket 21 is welded to the main platform 1, and the connecting shaft 23 is installed on the storage bracket 21. The storage roller 22 is rotatably connected to the connecting shaft 23. The end of the connecting shaft 23 is threadedly connected with an adjusting nut 6, and the adjusting nut 6 is located on the side of the storage bracket 21 away from the storage roller 22. A damping plate 7 is also sleeved on the connecting shaft 23, and the damping plate 7 is located between the storage roller 22 and the storage bracket 21.
[0031] Reference Figure 1 and Figure 2 A positioning bracket 3 is also welded on the main platform 1, and a positioning roller 4 is rotatably connected to the positioning bracket 3. The positioning roller 4 includes a transport portion 41 and a limiting portion 42. The limiting portions 42 are integrally formed at both ends of the transport portion 41. The limiting portion 42 is coaxially arranged with the transport portion 41. The diameter of the limiting portion 42 gradually increases in the direction away from the transport portion 41, that is, the limiting portion 42 of the present embodiment is in a truncated cone shape, and the length of the transport portion 41 is consistent with the width of the cloth raw material to be transported.
[0032] Reference Figure 1 and Figure 3The mainframe 1 is also provided with a driving mechanism 5, which includes a conveyor belt 51 and a composite component 52. The composite component 52 includes a composite bracket 521, a connecting piece 522 and a composite pressure roller 523. The connecting piece 522 is welded to the side of the mainframe 1. The composite bracket 521 is slidably connected to the connecting piece 522. The composite pressure roller 523 is rotatably connected to the composite bracket 521. The end of the composite bracket 521 is threadedly connected to a limiting nut 8. The limiting nut 8 is located at one end of the composite bracket 521 away from the composite pressure roller 523. The composite bracket 521 is also provided with The elastic member 9 of the present embodiment can be a spring. The elastic member 9 is located between the limit nut 8 and the connecting member 522. The elastic member 9 of the present embodiment is always in a compressed state, that is, under the action of the elastic member 9, the composite pressure roller 523 has a tendency to approach the conveyor belt 51; the driving mechanism 5 also includes a material receiving bracket 53 and an electric roller 54. The material receiving bracket 53 is welded to the side of the conveyor belt 51 away from the composite bracket 521, and the electric roller 54 is installed at the end of the material receiving bracket 53. The electric roller 54 can realize electrically driven rotation and is used to rotate and wind the composite fabric.
[0033] Reference Figure 1 and Figure 3 A leveling bracket 10 is also welded on the main platform 1, and a leveling plate 11 is slidably connected to the leveling bracket 10, that is, the end of the leveling plate 11 is slidably connected to the leveling bracket 10, and a positioning bolt 12 is also rotatably connected to the leveling bracket 10, and the positioning bolt 12 cannot slide relatively between the leveling brackets 10, and the positioning bolt 12 is threadedly connected to the end of the leveling plate 11, that is, the height position of the leveling plate 11 can be adjusted by rotating the positioning bolt 12. The leveling plate 11 of this embodiment is an arc-shaped structure in the conveying direction of the conveyor belt 51, and the leveling plate 11 faces A rounded corner 13 is provided on one side of the conveyor belt 51; an ironing bracket 14 is also provided on the side of the leveling bracket 10 away from the composite bracket 521, the ironing bracket 14 is welded to the main console 1, a support frame 15 is rotatably connected to the ironing bracket 14, a control handle 18 is welded to the end of the support frame 15, the control handle 18 is located on the side of the ironing bracket 14 away from the conveyor belt 51, a water tank 16 and an ironing board 17 are installed on the support frame 15, the ironing board 17 can be connected to an external power supply, and the internal space of the water tank 16 is communicated with the ironing board 17 to realize the ironing function.
[0034] The implementation principle of a fabric composite leveling mechanism in the embodiment of the present application is as follows: after the storage roller 22 storing the fabric raw material is installed on the storage bracket 21, the fabric raw material is sequentially passed through the transport portion 41 on the positioning roller 4, the composite roller, the leveling plate 11 and the ironing plate 17 to complete the composite processing and leveling of the fabric raw material, and then wound on the electric roller 54 to complete the winding. The fabric raw material of this embodiment does not need to be manually leveled and aligned during processing, which is convenient and quick.
[0035] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A fabric composite flattening mechanism, characterized in that: The invention comprises a main machine platform (1), wherein a material storage mechanism (2) is arranged on the main machine platform (1), wherein the material storage mechanism (2) is used to store cloth raw materials, and wherein a positioning bracket (3) is also arranged on the main machine platform (1), wherein a positioning roller (4) is rotatably connected to the positioning bracket (3), wherein the positioning roller (4) comprises a transport portion (41) and a limiting portion (42), wherein the limiting portion (42) is arranged at both ends of the transport portion (41), wherein the transport portion (41) and the limiting portion (42) are arranged coaxially, wherein the diameter of the limiting portion (42) gradually increases in a direction away from the transport portion (41), wherein the transport portion (41) is used to abut against the cloth raw materials, and wherein the length of the transport portion (41) is consistent with the width of the cloth raw materials; and wherein a driving mechanism (5) is also arranged on a side of the positioning bracket (3) away from the material storage mechanism (2), wherein the driving mechanism (5) is used to realize the transport drive of the cloth raw materials.
2. The fabric composite flattening mechanism according to claim 1, characterized in that: The material storage mechanism (2) comprises a material storage bracket (21), a material storage roller (22), and a connecting shaft (23); the connecting shaft (23) is connected to the material storage bracket (21); the material storage roller (22) is rotatably connected to the connecting shaft (23); an adjusting nut (6) is threadedly connected to the end of the connecting shaft (23); a damping plate (7) is also sleeved on the connecting shaft (23); and the damping plate (7) is located between the material storage roller (22) and the material storage bracket (21).
3. The fabric composite flattening mechanism according to claim 1, characterized in that: The driving mechanism (5) comprises a conveyor belt (51) and a composite component (52); the composite component (52) comprises a composite support (521), a connecting piece (522) and a composite pressure roller (523); the composite support (521) is slidably connected to the connecting piece (522); the composite pressure roller (523) is rotatably connected to the composite support (521); an end of the composite support (521) is threadedly connected to a limit nut (8); the limit nut (8) is located at an end of the composite support (521) away from the composite pressure roller (523); an elastic member (9) is also provided on the composite support (521); the elastic member (9) is located between the limit nut (8) and the connecting piece (522); the elastic member (9) is always in a compressed state.
4. The fabric composite flattening mechanism according to claim 3, characterized in that: The driving mechanism (5) further comprises a material receiving bracket (53) and a motorized roller (54); the material receiving bracket (53) is mounted on a side of the conveyor belt (51) away from the composite bracket (521); the motorized roller (54) is mounted on an end of the material receiving bracket (53); and the motorized roller (54) is used to rotate and roll up the composite fabric.
5. The fabric composite flattening mechanism according to claim 3, characterized in that: The main machine platform (1) is also provided with a leveling bracket (10), a leveling plate (11) is slidably connected to the leveling bracket (10), a positioning bolt (12) is rotatably connected to the leveling bracket (10), the positioning bolt (12) is threadedly connected to the leveling plate (11), and the leveling plate (11) is located above the conveyor belt (51).
6. The fabric composite flattening mechanism according to claim 5, characterized in that: The side of the screed plate (11) facing the conveyor belt (51) is provided with a rounded corner (13).
7. The fabric composite flattening mechanism according to claim 3, characterized in that: The main machine platform (1) is also provided with an ironing support (14), the ironing support (14) is rotatably connected to a support frame (15), the support frame (15) is provided with a water storage tank (16) and an ironing board (17), and the water storage tank (16) is in communication with the ironing board (17).
8. The fabric composite flattening mechanism according to claim 7, characterized in that: A control handle (18) is provided at the end of the support frame (15), and the control handle (18) is located on a side of the ironing support (14) facing away from the conveyor belt (51).