Knitted fabric shaping equipment
By introducing a stretching and shaping device into the knitted fabric shaping equipment, and using a bidirectional screw rod and threaded block to drive a clamping roller to stretch and position the sides of the knitted fabric, the problem of wrinkles easily appearing in knitted fabrics during heat-pressing shaping and transportation is solved. Improved shaping quality.
Patent Information
- Application Number
- CN202420916374.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During hot pressing and conveying, existing knitted fabric shaping equipment fails to effectively tighten the sides of the knitted fabric, resulting in the fabric being easily wrinkled during conveying, affecting the quality of the shaping.
A knitted fabric shaping equipment is designed, which includes a stretching and shaping device. Through the cooperation of a two-way screw rod and a threaded block, the device drives a clamping roller to stretch and position the sides of the knitted fabric to prevent the appearance of wrinkles.
Effectively prevent the knitted fabrics from creating folds during conveying to ensure the quality and consistency of subsequent heat pressure shaping processing.
Smart Images

Figure CN222390069U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitted fabric processing, in particular to knitted fabric shaping equipment. Background Art
[0002] Knitted fabric is a fabric formed by bending yarn into loops and interlacing them with knitting needles. It is divided into warp knitted fabric and weft knitted fabric. Knitted fabric is a soft and elastic fabric. During the production process, the loose fibers make the knitted fabric easy to deform. Therefore, shaping technology is a very important link, which can help the knitted fabric maintain good dimensional stability and shape. The common shaping method of knitted fabric is to use a hot press to heat and shape it.
[0003] In a Chinese patent for a knitted fabric shaping device (patent number: CN218711527U), the device includes a shaping box, both sides of the inner cavity of the shaping box are provided with conveying rollers, the inner cavity of the shaping box and a limiting roller is provided on one side of the conveying roller, the top and bottom of the inner cavity of the shaping box are fixedly connected to a fixed plate, one side of the fixed plate is fixedly connected to a hydraulic telescopic rod, the output end of the hydraulic telescopic rod is fixedly connected to a movable plate, the inner cavity of the movable plate is provided with a heating roller, the inner cavity of the movable plate is fixedly connected to a blowing pipe, and the blowing pipe The surface of the device is connected with a blowing nozzle, and the top of the shaping box is fixedly connected with a heating box. The device can quickly heat the knitted fabric and stretch and shape the heated knitted fabric through the coordinated use of the shaping box, conveying rollers, limiting rollers, fixed plates, hydraulic telescopic rods, movable plates, heating rollers, blowing pipes, blowing nozzles, heating boxes, dust removal nets, heating wires and fans, thereby improving processing efficiency. However, when the device performs hot pressing, shaping and conveying the knitted fabric, the two side edges of the knitted fabric are not stretched and flattened, which makes the knitted fabric prone to wrinkles during transportation, affecting the quality of subsequent shaping processing. Utility Model Content
[0004] The purpose of the utility model is to provide a knitted fabric shaping device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a knitted fabric shaping device, comprising a shaping table, a concave frame is fixedly connected to the center line of the upper side wall of the shaping table, a hydraulic cylinder is fixedly connected to the upper end of the concave frame, the lower end of the hydraulic cylinder passes through the concave frame and is fixedly connected to a pressure relief mechanism, an upper hot pressing plate is fixedly connected to the lower end of the pressure relief mechanism, a lower hot pressing plate is fixedly connected to the upper side wall of the shaping table directly below the upper hot pressing plate, and both ends of the shaping table are fixedly connected to a stretching shaping device for positioning and stretching the two side edges of the knitted fabric;
[0006] The stretching and shaping device includes a fixed strip shell fixed at one end of the shaping table, one end of the fixed strip shell is inserted and rotatably connected to a first hand rod, one end of the first hand rod extends into the fixed strip shell and is fixedly connected to a bidirectional screw rod, two symmetrically arranged threaded blocks are threadedly connected to the bidirectional screw rod, the upper sides of the two threaded blocks are fixedly connected to connecting blocks, the upper side wall of the fixed strip shell is provided with two openings, the two connecting blocks are respectively fixedly connected to the movable strip shell through the two openings, the two movable strip shells are provided with a spacing adjustment mechanism, a sliding opening is provided on one side of the movable strip shell, and both ends of the spacing adjustment mechanism are rotatably connected to clamping rollers through the sliding opening.
[0007] As a further solution of the utility model: wherein, the spacing adjustment mechanism includes a second hand rod inserted into one side of the moving strip housing and rotatably connected thereto, one end of the second hand rod extends into the moving strip housing and is fixedly connected to the active bevel gear, the inner walls at both ends of the moving strip housing are rotatably connected to threaded rods through the first bearing seat, the ends close to the two threaded rods are fixedly connected to the driven bevel gear meshing with the active bevel gear, the two threaded rods are threadedly connected to nut blocks, the same sides of the two nut blocks are fixedly connected to connecting blocks, two sliding openings are opened on one side of the moving strip housing, the two connecting blocks respectively pass through the two sliding openings and are respectively rotatably connected to the two clamping rollers.
[0008] As a further solution of the utility model: wherein, the pressure relief mechanism includes a mounting plate fixedly connected to the lower end of the hydraulic cylinder, two symmetrically arranged sliding rods are inserted and slidably connected to the mounting plate, the lower end of the sliding rod is fixedly connected to the upper hot pressing plate, and a pressure relief spring is fixedly connected between the mounting plate and the upper hot pressing plate, and the pressure relief spring is sleeved on the sliding rod.
[0009] As a further solution of the utility model: wherein, the upper end of the sliding rod is fixedly connected to a limit stopper.
[0010] As a further solution of the utility model: wherein, the inner wall of the fixed bar housing is rotatably connected to an end of the bidirectional screw rod away from the first hand rod through a second bearing seat.
[0011] As a further solution of the utility model: wherein, a control panel is fixedly connected to the front side wall of the concave frame, and the control panel is electrically connected to the hydraulic cylinder, the upper hot pressing plate and the lower hot pressing plate respectively.
[0012] As a further solution of the utility model: wherein, the upper side walls of the shaping table located on both sides of the lower hot pressing plate are provided with two symmetrically arranged supporting rollers.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The knitted fabric shaping equipment is provided with a stretching and shaping device. When the knitted fabric is conveyed for hot pressing and shaping processing, the side of the knitted fabric is placed between two clamping rollers, and the second hand rod is rotated. Since the active bevel gear is meshed with the two driven bevel gears, the two threaded rods are driven to rotate in opposite directions at the same time. At this time, the two nut blocks are forced to move toward each other, driving the two clamping rollers to clamp the side walls of the knitted fabric for positioning. The positioning is firm to prevent falling off. The first hand rod is rotated to drive the bidirectional lead screw to rotate. At this time, the two threaded blocks are forced to move in opposite directions, driving the two clamping rollers to stretch and position the two side edges of the knitted fabric, thereby preventing the knitted fabric from wrinkling during transportation, thereby ensuring the quality of subsequent hot pressing and shaping processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 For the utility model Figure 1 A schematic diagram of the enlarged structure at point A;
[0017] Figure 3 It is a three-dimensional enlarged structural schematic diagram of the stretching and shaping device in the utility model;
[0018] Figure 4 It is a right side cross-sectional structural schematic diagram of the stretching and shaping device in the utility model.
[0019] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0020] 1. Forming table; 2. Concave frame; 3. Hydraulic cylinder; 4. Upper hot pressing plate; 5. Lower hot pressing plate; 6. Fixed strip shell; 7. First hand lever; 8. Bidirectional screw rod; 9. Threaded block; 10. Connecting block; 11. Moving strip shell; 12. Clamping roller; 13. Second hand lever; 14. Active bevel gear; 15. Threaded rod; 16. Driven bevel gear; 17. Nut block; 18. Connecting block; 19. Mounting plate; 20. Sliding rod; 21. Pressure relief spring; 22. Limit block; 23. Control panel; 24. Support roller. DETAILED DESCRIPTION
[0021] See also Figures 1 to 4The present invention relates to a knitted fabric shaping device. On both sides of the device, an unwinding machine and a winding machine for knitted fabric rolls are respectively arranged to realize automatic conveying of knitted fabric during shaping processing. The present invention relates to a prior art device. The device comprises a shaping table 1. A concave frame 2 is fixedly connected to the center line of the upper side wall of the shaping table 1. The upper end of the concave frame 2 is fixedly connected to a hydraulic cylinder 3. The lower end of the hydraulic cylinder 3 passes through the concave frame 2 and is fixedly connected to a pressure relief mechanism. The lower end of the pressure relief mechanism is fixedly connected to an upper hot pressing plate 4. A lower hot pressing plate 5 is fixedly connected to the upper side wall of the shaping table 1 directly below the upper hot pressing plate 4. The upper hot pressing plate 4 and the lower hot pressing plate 5 are plate bodies with electric heating plates installed inside. The present invention relates to a common prior art device. Both ends of the shaping table 1 are fixedly connected to a stretching shaping device for positioning and stretching the two side edges of the knitted fabric. The hydraulic cylinder 3 pushes the upper hot pressing plate 4 to move downward, and performs hot pressing and shaping processing on the knitted fabric conveyed to the lower hot pressing plate 5.
[0022] The stretching and shaping device includes a fixed strip shell 6 fixed at one end of the shaping table 1, one end of the fixed strip shell 6 is inserted and rotatably connected to a first hand rod 7, one end of the first hand rod 7 extends into the fixed strip shell 6 and is fixedly connected to a bidirectional screw rod 8, two symmetrically arranged threaded blocks 9 are threadedly connected to the bidirectional screw rod 8, and the upper sides of the two threaded blocks 9 are fixedly connected to a connecting block 10, the upper side wall of the fixed strip shell 6 is provided with two openings, and the two connecting blocks 10 are respectively passed through the two openings and are fixedly connected to a movable strip shell 11, and the two movable strip shells 11 are provided with a spacing adjustment mechanism. A sliding opening is provided on one side of the moving strip shell 11, and both ends of the spacing adjustment mechanism pass through the sliding opening and are rotatably connected to clamping rollers 12. When the two sets of clamping rollers 12 clamp the two side edges of the knitted cloth respectively, the first hand rod 7 is rotated to drive the bidirectional screw rod 8 to rotate. Since the bidirectional screw rod 8 is threadedly connected to the two threaded blocks 9 respectively, at this time, the two threaded blocks 9 are forced to move in opposite directions, thereby driving the two clamping rollers 12 to stretch and position the two side edges of the knitted cloth to prevent the knitted cloth from wrinkling during transportation, thereby ensuring the quality of subsequent hot pressing and shaping processing.
[0023] like Figure 3 and Figure 4As shown: the spacing adjustment mechanism includes a second hand rod 13 inserted into one side of the moving bar housing 11 and rotatably connected thereto, one end of the second hand rod 13 extends into the moving bar housing 11 and is fixedly connected to a driving bevel gear 14, both ends of the inner wall of the moving bar housing 11 are rotatably connected to threaded rods 15 through a first bearing seat, and the adjacent ends of the two threaded rods 15 are fixedly connected to a driven bevel gear 16 meshing with the driving bevel gear 14, the two threaded rods 15 are threadedly connected to nut blocks 17, and the same side of the two nut blocks 17 are fixedly connected to a connection block 18, and the moving bar housing Two sliding openings are provided on one side of 11, and two connecting blocks 18 pass through the two sliding openings respectively and are rotatably connected with the two clamping rollers 12 respectively, so that the side edge of the knitted cloth is placed between the two clamping rollers 12, and the second hand lever 13 is rotated. Since the active bevel gear 14 is meshed with the two driven bevel gears 16, the two threaded rods 15 are driven to rotate in opposite directions at the same time. At this time, since the two threaded rods 15 are threadedly connected with the two nut blocks 17, the two nut blocks 17 are forced to move toward each other, driving the two clamping rollers 12 to clamp the side wall of the knitted cloth for positioning, and the positioning is firm to prevent falling off.
[0024] like Figure 2 As shown: the pressure relief mechanism includes a mounting plate 19 fixedly connected to the lower end of the hydraulic cylinder 3, and two symmetrically arranged sliding rods 20 are inserted and slidably connected to the mounting plate 19. The lower end of the sliding rod 20 is fixedly connected to the upper hot pressing plate 4, and a pressure relief spring 21 is fixedly connected between the mounting plate 19 and the upper hot pressing plate 4. The pressure relief spring 21 is sleeved on the sliding rod 20. When the hydraulic cylinder 3 pushes the upper hot pressing plate 4 downward, the upper hot pressing plate 4 performs hot pressing and shaping processing on the knitted fabric on the lower hot pressing plate 5. At this time, the mounting plate 19 slides on the sliding rod 20, and the pressure relief spring 21 is squeezed and contracted to generate elastic force, which can buffer the extrusion force of the upper hot pressing plate 4 on the lower hot pressing plate 5 to prevent damage caused by excessive pressure.
[0025] like Figure 2 As shown: the upper end of the slide bar 20 is fixedly connected to a limit stopper 22 to prevent the slide bar 20 from being separated from the mounting plate 19.
[0026] like Figure 4 As shown: the inner wall of the fixed bar housing 6 is rotatably connected to the end of the bidirectional screw rod 8 away from the first hand rod 7 through the second bearing seat, which can support the rotation of the bidirectional screw rod 8.
[0027] like Figure 1 As shown: the front side wall of the concave frame 2 is fixedly connected with a control panel 23, and the control panel 23 is electrically connected to the hydraulic cylinder 3, the upper hot pressing plate 4 and the lower hot pressing plate 5 respectively, which is convenient to operate and has an external power supply. The circuit involved is the existing technology and can be fully implemented by those skilled in the art without further explanation.
[0028] like Figure 1As shown: the upper side walls of the shaping table 1 located on both sides of the lower hot pressing plate 5 are provided with two symmetrically arranged supporting rollers 24, which can support the conveyance of the knitted fabric during the shaping process.
[0029] Working principle: When the knitted fabric is subjected to hot pressing and shaping processing, the side edge of the knitted fabric is placed between the two clamping rollers 12, and the second hand rod 13 is rotated. Since the active bevel gear 14 is meshed with the two driven bevel gears 16, the two threaded rods 15 are driven to rotate in opposite directions at the same time. At this time, since the two threaded rods 15 are threadedly connected with the two nut blocks 17, the two nut blocks 17 are forced to move toward each other, driving the two clamping rollers 12 to clamp the side wall of the knitted fabric for positioning. The positioning is firm to prevent it from falling off. Then, the first hand rod 7 is rotated to drive the bidirectional screw rod 8 to rotate. Since the bidirectional screw rod 8 is threadedly connected with the two threaded blocks 9 respectively, the two threaded blocks 9 are forced to move in opposite directions, driving the two clamping rollers 12 to stretch and position the two side edges of the knitted fabric to prevent the knitted fabric from wrinkling during transportation, thereby ensuring the quality of subsequent hot pressing and shaping processing.
[0030] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A knitted fabric shaping device, comprising a shaping table (1), characterized in that: A concave frame (2) is fixedly connected to the center line of the upper side wall of the shaping table (1); a hydraulic cylinder (3) is fixedly connected to the upper end of the concave frame (2); the lower end of the hydraulic cylinder (3) passes through the concave frame (2) and is fixedly connected to a pressure relief mechanism; the lower end of the pressure relief mechanism is fixedly connected to an upper hot pressing plate (4); a lower hot pressing plate (5) is fixedly connected to the upper side wall of the shaping table (1) directly below the upper hot pressing plate (4); and both ends of the shaping table (1) are fixedly connected to a stretching shaping device for positioning and stretching the two side edges of the knitted fabric; The stretching and shaping device comprises a fixed strip shell (6) fixed at one end of the shaping table (1), one end of the fixed strip shell (6) is inserted and rotatably connected with a first hand rod (7), one end of the first hand rod (7) extends into the fixed strip shell (6) and is fixedly connected with a bidirectional screw rod (8), two symmetrically arranged threaded blocks (9) are threadedly connected on the bidirectional screw rod (8), the upper sides of the two threaded blocks (9) are fixedly connected with a connecting block (10), the upper side wall of the fixed strip shell (6) is provided with two openings, the two connecting blocks (10) are respectively fixedly connected with a movable strip shell (11) through the two openings, the two movable strip shells (11) are provided with a spacing adjustment mechanism, one side of the movable strip shell (11) is provided with a sliding opening, and both ends of the spacing adjustment mechanism are rotatably connected with clamping rollers (12) through the sliding opening.
2. The knitted fabric shaping equipment according to claim 1, characterized in that: The spacing adjustment mechanism comprises a second hand lever (13) inserted into one side of the moving bar housing (11) and rotatably connected thereto, one end of the second hand lever (13) extends into the moving bar housing (11) and is fixedly connected to a driving bevel gear (14), both ends of the inner walls of the moving bar housing (11) are rotatably connected to threaded rods (15) through a first bearing seat, the adjacent ends of the two threaded rods (15) are fixedly connected to a driven bevel gear (16) meshingly connected to the driving bevel gear (14), the two threaded rods (15) are threadedly connected to nut blocks (17), the same side of the two nut blocks (17) are fixedly connected to a connecting block (18), one side of the moving bar housing (11) is provided with two sliding openings, the two connecting blocks (18) respectively pass through the two sliding openings and are respectively rotatably connected to the two clamping rollers (12).
3. The knitted fabric shaping equipment according to claim 1, characterized in that: The pressure relief mechanism comprises a mounting plate (19) fixedly connected to the lower end of the hydraulic cylinder (3); two symmetrically arranged sliding rods (20) are inserted and slidably connected to the mounting plate (19); the lower end of the sliding rod (20) is fixedly connected to the upper hot pressing plate (4); a pressure relief spring (21) is fixedly connected between the mounting plate (19) and the upper hot pressing plate (4); and the pressure relief spring (21) is sleeved on the sliding rod (20).
4. The knitted fabric shaping device according to claim 3, characterized in that: The upper end of the slide rod (20) is fixedly connected to a limit stopper (22).
5. The knitted fabric shaping equipment according to claim 1, characterized in that: The inner wall of the fixed bar housing (6) is rotatably connected to an end of the bidirectional screw rod (8) away from the first hand rod (7) via a second bearing seat.
6. The knitted fabric shaping device according to claim 1, characterized in that: A control panel (23) is fixedly connected to the front side wall of the concave frame (2), and the control panel (23) is electrically connected to the hydraulic cylinder (3), the upper hot pressing plate (4) and the lower hot pressing plate (5) respectively.
7. The knitted fabric shaping device according to claim 1, characterized in that: Two symmetrically arranged supporting rollers (24) are provided on the upper side walls of the shaping table (1) located on both sides of the lower hot pressing plate (5).
Citation Information
Patent Citations
Shaping device for knitted fabric
CN218711527U