Material drying device for high-purity aluminum oxide ceramic production

By designing a C-shaped equipment rack and a spiral partition for high-purity alumina ceramic production material drying equipment, the problem of uneven drying of alumina materials was solved, achieving uniform heating of the material and improving the quality of ceramic products.

CN222393298UActive Publication Date: 2025-01-24GONGYI MINGZHU SPECIAL CERAMIC MATERIAL CO LTD
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Patent Information

Application Number
CN202420732511.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-01-24
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

In the existing ceramic production, the alumina material is unevenly drying, resulting in finished product quality problems.

Method used

Design a high -purity aluminum oxyx ceramic production materials drying device, using a C -shaped equipment rack and a large diameter drying cabin in the middle, with spiral partitions and ventilators. Inner circulation of the inside of the drying cabin to ensure that the material is fully exposed to the thermal source.

Benefits of technology

The uniform heating of the material is achieved, the uneven drying is avoided, and the quality of the ceramic finished product is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of ceramic production, in particular to a material drying device for high-purity aluminum oxide ceramic production, which comprises an equipment frame, a drying cabin which is used for drying aluminum oxide materials and is communicated with the equipment frame is arranged on the equipment frame, and a drying chamber is fixedly arranged in the drying cabin. A feeding hopper is fixedly arranged on the side portion of the equipment frame in a communicating mode, a conveying mechanism for conveying materials into the drying cabin is arranged in the equipment frame, and a discharging opening communicating with the bottom end of the drying cabin is formed in the part, at the bottom end of the drying cabin, of the equipment frame; according to the material drying device for high-purity aluminum oxide ceramic production, the drying chamber can be heated, the space of the drying chamber can be fully utilized, materials in the drying cabin can be dried, meanwhile, the materials can fully move in the drying cabin, the materials can fully make contact with a heat source and are evenly heated, and the drying efficiency is improved. And the condition of non-uniform drying is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of ceramic production, in particular to a material drying device for producing high-purity alumina ceramics. Background Art

[0002] Alumina needs to be dried before being made into ceramics to reduce the water content of alumina and avoid quality problems in the final ceramic products. The drying devices currently used generally heat the interior of a space at one end of a space, thereby heating the material. However, the heat source of this method is relatively concentrated. When the equipment is long or the space is large, it is easy for some materials to not fully contact the heat source, resulting in uneven material drying. At the same time, the drying device is mostly placed horizontally. This method can easily cause part of the material to be entrained when the material is moved through its own rotation, which can easily lead to less contact with the heat source and incomplete evaporation of water. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Utility Model Content

[0003] The purpose of the invention of the utility model is to overcome the defects described in the background technology, thereby realizing a material drying device for the production of high-purity alumina ceramics, which can heat the drying chamber and make full use of the space in the drying chamber to dry the materials in the drying chamber, and at the same time can make the materials fully move in the drying chamber, so that the materials can fully contact the heat source so that they are heated evenly, avoiding the occurrence of uneven drying.

[0004] In order to achieve the above-mentioned invention object, the technical solution of the utility model is: a material drying device for high-purity alumina ceramic production, comprising an equipment frame. The equipment frame is provided with a drying cabin for drying alumina materials and connected to the equipment frame, and a drying chamber is fixedly provided inside the drying cabin. A feed hopper is fixedly provided on the side of the equipment frame. A transmission mechanism for transporting materials into the drying cabin is provided inside the equipment frame. A discharge port connected to the bottom of the drying cabin is provided on the equipment frame at the bottom of the drying cabin.

[0005] In the above-mentioned material drying device for producing high-purity alumina ceramics, the equipment frame is a C-shaped structure, and a feed port is fixedly arranged on the side of the bottom end of the equipment frame. The feed port is a hollow triangular structure with an opening at the top and one side close to the equipment frame. The drying chamber is a columnar structure with a large diameter in the middle and small diameters at the upper and lower ends, and it is vertically arranged at the open end of the equipment frame. The equipment frame half-wraps the drying chamber, which can fix and limit the drying chamber, facilitating the subsequent drying and discharge of the alumina material.

[0006] In the above-mentioned material drying device for producing high-purity alumina ceramics, a feeding cavity connected to the top of the drying chamber is provided inside the equipment frame, and a feeding port which can be inserted into the top of the drying chamber and is coaxial with the drying chamber is vertically fixed at one end of the top of the feeding cavity. The bottom of the feeding cavity is connected to the side of the feeding port. The material is fed into the feeding cavity through the feeding port, and then the material is transported to the inside of the drying chamber through the feeding port.

[0007] In the above-mentioned material drying device for producing high-purity alumina ceramics, the drying chamber is a hollow annular structure, and a ring-shaped baffle plate coaxially arranged with the bottom of the drying chamber is fixedly arranged at the bottom of the drying chamber. The drying chamber is located in the middle and lower part of the drying chamber and is coaxially fixed with the drying chamber. A spiral partition is arranged inside the drying chamber, and the upper and lower parts of the drying chamber are connected with vents that penetrate the drying chamber and the drying chamber. A first spiral auger coaxial with the drying chamber is rotatably arranged on the equipment rack at the bottom of the drying chamber, and the first spiral auger passes through the inner circle and the material discharge port of the drying chamber, and its top passes through the top of the equipment rack. The spiral part of the first spiral auger is coaxially arranged with the drying chamber and the baffle plate, and the top of the equipment rack is fixedly arranged with a first motor driving the first spiral auger. Hot air is supplied through the vent arranged at the lower part of the drying chamber and discharged through the vent at the upper part, so as to heat the material in the drying chamber. In this process, the drying chamber is fully heated through the partition, so that the material in the drying chamber is heated evenly. At the same time, the material is circulated up and down in the drying chamber through the first spiral auger.

[0008] In the above-mentioned material drying device for producing high-purity alumina ceramics, the feed hopper is arranged on the side of the equipment frame and its bottom opening is connected to the top of the feed port. The material is poured into the feed port on the side of the equipment frame through the feed hopper.

[0009] In the above-mentioned material drying device for producing high-purity alumina ceramics, the transmission mechanism includes a second spiral auger vertically rotatably arranged inside the feeding cavity, and the top of the second spiral auger passes through the top of the equipment frame. A second motor driving the second spiral auger is fixedly arranged on the top of the equipment frame. The material in the feed port is transmitted to the inside of the drying chamber through the transmission mechanism.

[0010] In the above-mentioned material drying device for producing high-purity alumina ceramics, the inner bottom surface of the discharge port is an inclined surface that slopes downward from the inside to the outside. This facilitates the discharge of the dried material. A support plate that can slide outward and cover the bottom opening of the drying chamber is provided between the discharge port and the connection position of the drying chamber. The bottom end of the drying chamber can be closed and the drying chamber can be connected to the discharge port, which is convenient for drying and discharging the material.

[0011] In the above-mentioned material drying device for high-purity alumina ceramic production, electric push rods are fixedly installed on the equipment racks on both sides of the bottom end of the drying chamber, and the telescopic end of each electric push rod is fixedly installed on the top end of the side of the support plate. The bottom end of the drying chamber and the discharge port can be closed and connected by moving the support plate.

[0012] Compared with the prior art, the material drying device for high-purity alumina ceramic production of the utility model has at least the following beneficial effects:

[0013] 1. The material drying device for high-purity alumina ceramic production of the utility model is provided with a drying cabin located at the end of the equipment frame, a drying room arranged in the drying cabin, and a spiral partition arranged in the drying room, which can heat the drying room and make full use of the space in the drying room to dry the material in the drying cabin, and at the same time, can make the material fully move in the drying cabin, make the material fully contact with the heat source so that it is heated evenly, and avoid the occurrence of uneven drying.

[0014] 2. The material drying device for high-purity alumina ceramic production of the utility model is provided with a feed cavity located inside the equipment frame and a transmission mechanism vertically arranged in the feed cavity, which can transport the alumina material from a low place to the drying chamber, facilitating the subsequent drying of the material, and at the same time reducing the labor intensity of workers through automated operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a material drying device for producing high-purity alumina ceramics of the utility model;

[0016] Figure 2 This is a schematic diagram of the transmission mechanism structure of the material drying device for high-purity alumina ceramic production of the utility model;

[0017] Figure 3 This is a schematic diagram of the position of the first spiral auger of the material drying device for high-purity alumina ceramic production of the utility model.

[0018] In the figure: 1. Equipment rack; 2. Drying cabin; 3. Drying room; 4. Feed hopper;

[0019] 5. Transmission mechanism; 51. Second spiral auger; 52. Second motor;

[0020] 6. Discharge port; 7. Feed port; 8. Feeding cavity; 9. Feeding port; 10. Baffle; 11. Partition; 12. Vent; 13. First spiral auger; 14. First motor; 15. Support plate; 16. Electric push rod. DETAILED DESCRIPTION

[0021] The material drying device for producing high-purity alumina ceramics of the utility model is described in more detail below with reference to the accompanying drawings and through specific implementation methods.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] See also Figure 1-Figure 3 The material drying device for the production of high-purity alumina ceramics in this embodiment can heat the drying chamber 3 and make full use of the space of the drying chamber 3 to dry the material in the drying chamber 2. At the same time, the material can be fully moved in the drying chamber 2, so that the material is fully exposed to the heat source so that it is heated evenly, avoiding the occurrence of uneven drying. In this embodiment, it mainly includes an equipment rack 1. The equipment rack 1 is a C-shaped structure, and a feed port 7 is fixedly provided on the bottom side of the equipment rack 1. The feed port 7 is a hollow triangular structure with an opening at the top and one side close to the equipment rack 1. The special structure facilitates the transportation of materials. The equipment rack 1 is provided with a drying chamber 2 for drying alumina materials and connected to the equipment rack 1. The drying chamber 2 is a columnar structure with a large diameter in the middle and small diameters at the upper and lower ends, and it is vertically arranged at the open end of the equipment rack 1. The equipment rack 1 half-wraps the drying chamber 2, which can fix and limit the drying chamber 2, so as to facilitate the subsequent drying and discharge of the alumina material.

[0024] The equipment frame 1 is provided with a feeding cavity 8 connected to the top of the drying chamber 2, and a feeding port 9 which can be inserted into the top of the drying chamber 2 and is coaxial with the drying chamber 2 is vertically fixed at one end of the top of the feeding cavity 8. The bottom of the feeding cavity 8 is connected to the side of the feeding port 7. The material is fed into the feeding cavity 8 through the feeding port 9, and then the material is transported to the inside of the drying chamber 2 through the feeding port 9. A control module is also provided.

[0025] In order to achieve the drying of materials, ensure that the materials are heated evenly. Figure 3In this embodiment, a drying chamber 3 is fixedly provided inside the drying cabin 2. The drying chamber 3 is a hollow annular structure, and an annular baffle 10 is fixedly provided at the bottom end of the drying chamber 3, which is designed in the same shape as the bottom end of the drying cabin 2 and is coaxially arranged. The drying chamber 3 is located in the middle and lower part of the drying cabin 2 and is coaxially fixed with the drying cabin 2. A spiral partition 11 is provided inside the drying chamber 3, and the upper and lower parts of the drying chamber 3 are connected by a vent 12 that runs through the drying chamber 3 and the drying cabin 2. Hot air is supplied through the vent 12 provided at the lower part of the drying chamber 3, and discharged through the vent 12 at the upper part, so that the material in the drying cabin 2 is heated. In this process, the drying chamber 3 is fully heated through the partition 11, so that the material in the drying cabin 2 is heated evenly.

[0026] A first spiral auger 13 coaxial with the drying chamber 2 is rotatably arranged on the equipment frame 1 at the bottom of the drying chamber 2. The first spiral auger 13 passes through the inner ring of the drying chamber 3 and the material discharge port 9, and its top passes through the top of the equipment frame 1. The spiral part of the first spiral auger 13 is arranged in a contour with the drying chamber 3 and the baffle 10. The contour arrangement of the first spiral auger 13 and the baffle 10 allows the material at the bottom to move upward. A first motor 14 driving the first spiral auger 13 is fixedly arranged at the top of the equipment frame 1. The first motor 14 is a mature prior art, which will not be described in detail here. The first motor 14 is centrally controlled by a control module. The first motor 14 is controlled by the control module to work, and the first spiral auger 13 is driven to make the material circulate up and down in the drying chamber 2. A feed hopper 4 is fixedly arranged on the side of the equipment frame 1. The feed hopper 4 is a mature prior art, which will not be described in detail here. The feed hopper 4 is arranged on the side of the equipment frame 1, and its bottom opening is connected to the top of the feed port 7. The material is poured into the feed port 7 on the side of the equipment frame 1 through the feed hopper 4 .

[0027] In order to realize the material transportation. In this embodiment, see Figure 2 and Figure 3 , a transmission mechanism 5 for transporting materials to the drying chamber 2 is arranged inside the equipment frame 1. The transmission mechanism 5 includes a second spiral auger 51 which is arranged vertically and rotates inside the feeding chamber 8, and the top of the second spiral auger 51 passes through the top of the equipment frame 1. A second motor 52 for driving the second spiral auger 51 is fixedly arranged at the top of the equipment frame 1. The second motor 52 is a mature existing technology and will not be described in detail here. The second motor 52 is centrally controlled by the control module. The second motor 52 is controlled by the control module to work, and the second spiral auger 51 is driven to transport the material in the feed port 7 to the inside of the drying chamber 2, so as to realize the automatic supply of materials.

[0028] In order to achieve the sealing of the drying chamber and the discharge of materials. Figure 1-Figure 3, a discharge port 6 connected to the bottom end of the drying chamber 2 is provided on the equipment rack 1 at the bottom end of the drying chamber 2. The inner bottom surface of the discharge port 6 is an inclined surface that slopes downward from the inside to the outside. It is convenient for the discharge of the material after drying. A support plate 15 that can slide outward and cover the opening at the bottom end of the drying chamber 2 is provided between the discharge port 6 and the communication position of the drying chamber 2. Electric push rods 16 are fixedly provided on the equipment racks 1 on both sides of the bottom end of the drying chamber 2, and the electric push rods 16 are centrally controlled by the control module. The telescopic end of each electric push rod 16 is fixedly provided to the top end of the side of the support plate 15. By moving the support plate 15, the closure and communication between the bottom end of the drying chamber 2 and the discharge port 6 can be achieved, which is convenient for drying and discharging the material.

[0029] The method of using the material drying device for high-purity alumina ceramic production of the utility model is as follows: First, the control module controls the two electric push rods 16 to work synchronously, and drives the support plate 15 to move inward to block the bottom of the drying chamber 2. Then the material is poured into the feed hopper 4, and the material enters the bottom of the feeding chamber 8 through the feed port 7. The control module controls the second motor 52 to work, and the second motor 52 drives the second spiral auger 51 to rotate, and the alumina material entering the feeding chamber 8 is conveyed upward until it enters the interior of the drying chamber 2 through the feed port 9. In this process, the material is fully entered into the feeding chamber 8 through the inclined surfaces of the feed hopper 4 and the feed port 7. The control module controls the first motor 14 to work, and drives the first spiral auger 13 to rotate. At this time, the material moves upward from the inner ring of the drying chamber 3 in the drying chamber 2 until it moves downward from the top of the drying chamber 3 along the outer ring of the drying chamber 3, forming a cycle. In this process, the first spiral auger 13 and the baffle 10 are arranged in a contoured manner so that the material at the bottom can also move upward.

[0030] Then the heated hot air is discharged into the drying chamber 3 through the vent hole to heat the drying chamber 3. At this time, the hot air moves upward in the drying chamber 3 through the spiral partition 11, so that all parts of the drying chamber 3 can release heat to the outside. In this way, the material circulating up and down is heated, so that the material is fully in contact with the heat source and heated evenly, avoiding uneven drying. After drying for a period of time, the control module controls the two electric push rods 16 to work synchronously, so that the support plate 15 moves outward, and the dried material is discharged through the discharge port 6. In this process, the inclined surface of the inner bottom surface of the discharge port 6 makes the material discharge smoother to avoid blockage.

[0031] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0032] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.

Claims

1. A material drying device for high-purity alumina ceramic production, characterized in that: The invention comprises an equipment frame (1), wherein a drying chamber (2) for drying aluminum oxide materials and connected to the equipment frame (1) is arranged on the equipment frame (1), a drying room (3) is fixedly arranged inside the drying chamber (2), a feeding hopper (4) is fixedly arranged on the side of the equipment frame (1), a transmission mechanism (5) for transporting materials into the drying chamber (2) is arranged inside the equipment frame (1), and a discharge port (6) connected to the bottom end of the drying chamber (2) is opened on the equipment frame (1) at the bottom end of the drying chamber (2).

2. The material drying device for producing high-purity alumina ceramics according to claim 1, characterized in that: The equipment frame (1) is in a C-shaped structure, a feed port (7) is fixedly provided on the side of the bottom end of the equipment frame (1), the feed port (7) is in a hollow triangular structure with an opening at the top and one side close to the equipment frame (1), and the drying chamber (2) is in a columnar structure with a large diameter in the middle and small diameters at the upper and lower ends, and is vertically arranged at the open end of the equipment frame (1).

3. The material drying device for producing high-purity alumina ceramics according to claim 2, characterized in that: The equipment frame (1) is provided with a feeding cavity (8) in communication with the top of the drying chamber (2); a feeding port (9) which can be inserted into the top of the drying chamber (2) and is coaxial with the drying chamber (2) is vertically fixed at one end of the top of the feeding cavity (8); the bottom of the feeding cavity (8) is in communication with the side of the feeding port (7).

4. The material drying device for producing high-purity alumina ceramics according to claim 3 is characterized in that: The drying chamber (3) is of a hollow annular structure. An annular baffle (10) is fixedly arranged at the bottom end of the drying chamber (3) and is designed to be coaxial with the bottom end of the drying chamber (2). The drying chamber (3) is located in the middle and lower part of the drying chamber (2) and is coaxially fixed with the drying chamber (2). A spiral partition (11) is arranged inside the drying chamber (3). The upper and lower parts of the drying chamber (3) are both connected by a vent (12) that runs through the drying chamber (3) and the drying chamber (2). A first spiral auger (13) coaxial with the drying chamber (2) is rotatably arranged on the equipment frame (1) at the bottom end of the drying chamber (2); the first spiral auger (13) passes through the inner ring and the feed opening (9) of the drying chamber (3) and its top end passes through the top end of the equipment frame (1); the spiral portion of the first spiral auger (13) is arranged in the same shape as the drying chamber (3) and the baffle (10); and a first motor (14) for driving the first spiral auger (13) is fixedly arranged at the top end of the equipment frame (1).

5. The material drying device for producing high-purity alumina ceramics according to claim 2, characterized in that: The feed hopper (4) is arranged on the side of the equipment frame (1) and its bottom opening is connected to the top of the feed port (7).

6. The material drying device for producing high-purity alumina ceramics according to claim 3, characterized in that: The transmission mechanism (5) comprises a second spiral auger (51) which is vertically rotatably arranged inside the feeding chamber (8), the top end of the second spiral auger (51) passes through the top end of the equipment frame (1), and a second motor (52) for driving the second spiral auger (51) is fixedly arranged at the top end of the equipment frame (1).

7. The material drying device for producing high-purity alumina ceramics according to claim 1, characterized in that: The inner bottom surface of the discharge port (6) is an inclined surface that slopes downward from the inside to the outside, and a support plate (15) that can slide outward and cover the bottom opening of the drying chamber (2) is provided between the discharge port (6) and the connection position with the drying chamber (2).

8. The material drying device for producing high-purity alumina ceramics according to claim 7, characterized in that: Electric push rods (16) are fixedly arranged on the equipment racks (1) on both sides of the bottom end of the drying chamber (2), and the telescopic end of each electric push rod (16) is fixedly arranged on the top end of the side of the support plate (15).