Low-pressure concentration device for preparing silica sol

By designing a low -voltage concentration device including the stirring system and cooling component, the uneven and deposition problems of the silicon -soluble component are solved, and the uniform mixing of the ingredients and the stability of the product quality.

CN222400244UActive Publication Date: 2025-01-28SICHUAN HECHENG FILTRATION TECH GRP CO LTD
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Patent Information

Application Number
CN202421201281.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the low-pressure concentration device for preparing silica sol in the prior art, the solution components are unevenly distributed during concentration, resulting in uneven concentration of silica sol components, affecting the uniformity and quality of the product, and the components are easily deposited on the inner wall of the tank and are difficult to remove.

Method used

Design a low -voltage concentration device including concentrated tanks, vacuum pumps, heating rods, stirring systems and cooling components. Stir the silicone solution by the mixing system, and clean up the internal wall of the concentrated tank through the scraper and spring structure to ensure that the ingredients are evenly distributed. The cooling component maintains the temperature of the tank through the pump and cooling tube to prevent overheating.

Benefits of technology

The uniform mixing of silicon -soluble ingredients is achieved, the balance and quality of the final product are improved, the ingredients are prevented from depositing in the inner wall of the tank, the uniform distribution of the solution component is maintained, and the consistency of the product quality is maintained through cooling components.

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Abstract

The utility model relates to the technical field of low-pressure concentration equipment, and discloses a low-pressure concentration device for preparing silica sol, which comprises a concentration tank body, the top end of the concentration tank body is fixedly connected with a feed port, the bottom end of the concentration tank body is fixedly connected with a discharge port, the top end of the concentration tank body is fixedly connected with a vacuum pump, and the top end of the vacuum pump is fixedly connected with a vacuum pump. A plurality of heating rods are fixedly connected to the interior of the concentration tank body, a motor is fixedly connected to the top end of the concentration tank body, a rotating rod is fixedly connected to the output end of the motor, and a plurality of stirring rods are fixedly connected to the exterior of the rotating rod. According to the utility model, the motor, the push rod and other structures are matched for use, so that the inner wall of the concentration tank body can be cleaned while silica sol is stirred, the uniformity and the quality of a final product are further improved, and meanwhile, the inner wall of the tank body is cleaned, so that components in a solution can be prevented from being deposited on the tank wall.
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Description

Technical Field

[0001] The utility model relates to the technical field of low-pressure concentration equipment, in particular to a low-pressure concentration device for preparing silica sol. Background Art

[0002] The low-pressure concentration device for preparing silica sol is usually used to remove water or other solvents from the silica sol to obtain a more concentrated silica sol. This device usually needs to be able to operate at a lower pressure to ensure that there will be no excessive loss or adverse reactions during the concentration process. Generally, the pressure of the concentration tank is reduced to the required low pressure range by a vacuum pump, and then a heating rod is used to help accelerate the evaporation of the solvent, so as to ensure that the silica sol can be concentrated within a reasonable time.

[0003] In the prior art, low-pressure concentrating devices for preparing silica sols cause uneven distribution of components in the solution during concentration, resulting in higher concentrations of some components in the silica sol and lower concentrations in other places, thereby affecting the uniformity and quality of the final product. In addition, some components in the silica sol may be deposited on the inner wall of the tank, easily forming a "dead corner" of the silica sol, which is difficult to remove. In view of the above problems, a person skilled in the art has proposed a low-pressure concentrating device for preparing silica sol to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a low-pressure concentrating device for preparing silica sol, aiming to improve the problem of uneven distribution of components in the solution during concentration in the low-pressure concentrating device for preparing silica sol in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A low-pressure concentrating device for preparing silica sol comprises a concentrating tank body, the top end of the concentrating tank body is fixedly connected with a feed inlet, the bottom end of the concentrating tank body is fixedly connected with a discharge port, the top end of the concentrating tank body is fixedly connected with a vacuum pump, a plurality of heating rods are fixedly connected inside the concentrating tank body, the top end of the concentrating tank body is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating rod, a plurality of stirring rods are fixedly connected outside the rotating rod, connecting rods are fixedly connected on both upper and lower sides of the outside of the rotating rod, both left and right ends of the two connecting rods are fixedly connected with limiting rods, a scraper is slidably connected inside the limiting rod, springs are fixedly connected on both upper and lower sides of the inner wall of the limiting rod, push blocks are fixedly connected to the separated ends of the springs on the left and right sides, push rods are fixedly connected to the separated ends of the push blocks on the left and right sides, a cooling assembly is installed outside the concentrating tank body, and a buckle assembly is installed inside the cooling assembly.

[0007] Furthermore, the cooling assembly includes a water tank, which is fixedly connected to the left end of the concentration tank, the top of the water tank is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a cooling pipe, and the inside of the water tank is slidably connected to a filter plate.

[0008] Furthermore, the buckle assembly includes two limit grooves, and the two limit grooves are respectively opened on the front and rear sides of the interior of the water tank, and the inner wall of the limit groove is fixedly connected with a spring 2, and the adjacent ends of the two springs are fixedly connected with a limit block, and the adjacent ends of the two limit blocks are fixedly connected with a clamping block, and the inner front and rear sides of the filter plate are provided with clamping grooves, and the separated ends of the two limit blocks are fixedly connected with a pull rope, and the adjacent ends of the two pull ropes are fixedly connected with a collection rod.

[0009] Furthermore, the interior of the concentration tank body is rotatably connected to the exterior of the rotating rod, and the inner wall of the concentration tank body abuts against the exterior of the scraper.

[0010] Furthermore, the interior of the limit rod is slidably connected to the exterior of the push block, and the separated ends of the left and right push rods are fixedly connected to the close ends of the left and right scrapers.

[0011] Furthermore, the input end of the water pump is connected to the inside of the water storage tank through a connecting pipe, and the cooling pipe is arranged in a ring shape inside the concentration tank.

[0012] Furthermore, the interior of the limiting groove is slidably connected to the exterior of the limiting block, and the exterior of the clamping block is clamped with the interior of the clamping groove.

[0013] Furthermore, the interior of the water tank is slidably connected to the exterior of the pull rope, and the interior of the water tank is rotationally connected to the exterior of the collection rod.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by using the motor, rotating rod, stirring rod, connecting rod, limit block, scraper, spring, push block, push rod and other structures in coordination with each other, the silica sol can be stirred and the inner wall of the concentration tank can be cleaned at the same time, thereby ensuring that the various components in the silica sol are evenly mixed, thereby improving the uniformity and quality of the final product. At the same time, cleaning the inner wall of the tank can prevent the components in the solution from being deposited on the tank wall and maintain the uniform distribution of the components in the solution.

[0016] 2. In the utility model, the water pump, cooling pipe, filter plate, limit groove, spring 2, limit block, clamping block, clamping groove, pull rope and other structures are used in coordination with each other, so as to avoid overheating of the concentration tank during the heating process or keep its temperature stable, thereby helping to maintain the consistency of product quality. The water pump cooling pipe can be protected by the filter plate, and the blocked filter plate can be conveniently disassembled and maintained. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a stereoscopic diagram of a low-pressure concentrating device for preparing silica sol proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the cooling tube structure of a low-pressure concentrating device for preparing silica sol proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the limit rod structure of a low-pressure concentrating device for preparing silica sol proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of a pull rope structure of a low-pressure concentrating device for preparing silica sol proposed by the utility model;

[0021] Figure 5 for Figure 3 The enlarged view of point A in the middle;

[0022] Figure 6 for Figure 4 Enlarged view of point B in the middle.

[0023] Legend:

[0024] 1. Concentration tank; 2. Feed inlet; 3. Discharge outlet; 4. Vacuum pump; 5. Heating rod; 6. Motor; 7. Rotating rod; 8. Stirring rod; 9. Connecting rod; 10. Limiting rod; 11. Scraper; 12. Spring 1; 13. Push block; 14. Push rod; 15. Water storage tank; 16. Water pump; 17. Cooling pipe; 18. Filter plate; 19. Limiting slot; 20. Spring 2; 21. Limiting block; 22. Block; 23. Slot; 24. Pull rope; 25. Collection rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a low-pressure concentrating device for preparing silica sol, comprising a concentrating tank body 1, a feed inlet 2 is fixedly connected to the top of the concentrating tank body 1, a discharge port 3 is fixedly connected to the bottom of the concentrating tank body 1, a vacuum pump 4 is fixedly connected to the top of the concentrating tank body 1, and a plurality of heating rods 5 are fixedly connected to the interior of the concentrating tank body 1.

[0027] Specifically, a feed inlet 2 is provided at the top of the concentration tank body 1, so that untreated silica sol can be placed inside the concentration tank body 1, and a discharge port 3 is provided at the bottom of the concentration tank body 1, so that treated silica sol can be discharged, and the pressure in the concentration tank body 1 can be reduced to the required low pressure range by the vacuum pump 4, and the heating rod 5 can ensure that the silica sol can be concentrated within a reasonable time.

[0028] Reference Figure 2 , Figure 3 and Figure 5 A motor 6 is fixedly connected to the top of the concentration tank body 1, and a rotating rod 7 is fixedly connected to the output end of the motor 6. The interior of the concentration tank body 1 is rotatably connected to the exterior of the rotating rod 7, and a plurality of stirring rods 8 are fixedly connected to the exterior of the rotating rod 7. Connecting rods 9 are fixedly connected to the upper and lower sides of the exterior of the rotating rod 7, and the left and right ends of the two connecting rods 9 are fixedly connected to limiting rods 10, and the interior of the limiting rods 10 is slidably connected to a scraper 11. The inner wall of the concentration tank body 1 abuts against the exterior of the scraper 11, and the upper and lower sides of the inner wall of the limiting rod 10 are fixedly connected to springs 12, and the separated ends of the springs 12 on the left and right sides are fixedly connected to push blocks 13, and the interior of the limiting rod 10 is slidably connected to the exterior of the push blocks 13, and the separated ends of the push blocks 13 on the left and right sides are fixedly connected to push rods 14, and the separated ends of the push rods 14 on the left and right sides are fixedly connected to the proximal ends of the scrapers 11 on the left and right sides.

[0029] Specifically, the concentration tank body 1 plays a fixing role on the motor 6, so that the motor 6 can operate stably. The concentration tank body 1 plays a limiting role on the rotating rod 7, so that the rotating rod 7 can be stable when rotating. The scraper 11 is in contact with the inner wall of the concentration tank body 1, so that the inner wall of the concentration tank body 1 can be cleaned. The limiting rod 10 plays a limiting role on the push block 13, so that the push block 13 will not deviate when moving. The spring 12 is elastically deformed during installation, so that the spring 12 is reset, thereby driving the left and right The push blocks 13 on both sides move toward the separated end, thereby driving the push rod 14 to move therewith, and further ensuring that the scraper 11 can stably scrape the inner wall of the concentration tank body 1, and by starting the motor 6, the rotating rod 7 is driven to rotate, and further the stirring rod 8 is driven to stir the silica sol in the concentration tank body 1, and at the same time, the connecting rod 9 is driven to rotate by the rotating rod 7, thereby driving the limit rod 10 to rotate therewith, and further driving the scraper 11 to rotate therewith, so that the scraper 11 can scrape the inner wall of the concentration tank body 1.

[0030] Reference Figure 1 and Figure 2 A cooling assembly is installed on the outside of the concentration tank body 1, and the cooling assembly includes a water tank 15. The water tank 15 is fixedly connected to the left end of the concentration tank body 1, and a water pump 16 is fixedly connected to the top of the water tank 15. The input end of the water pump 16 is connected to the inside of the water tank 15 through a connecting pipe, and the output end of the water pump 16 is fixedly connected to a cooling pipe 17. The cooling pipe 17 is arranged in a ring shape inside the concentration tank body 1, and a filter plate 18 is slidably connected to the inside of the water tank 15.

[0031] Specifically, the concentration tank body 1 fixes the water tank 15, so that the position of the water tank 15 is fixed. The water tank 15 fixes the water pump 16, so that the water pump 16 can operate stably. The water pump 16 is connected to the water tank 15, so that the water pump 16 can transport the coolant in the water tank 15 to the cooling pipe 17. The cooling pipe 17 is annular inside the concentration tank body 1, so that the cooling efficiency can be guaranteed. A sealing ring is provided at the connection between the water tank 15 and the filter plate 18, so that the coolant will not leak. By providing the filter plate 18, the coolant circulated back by water can be filtered, thereby ensuring the service life of the water pump 16 and the cooling pipe 17.

[0032] Reference Figure 1 , Figure 4 and Figure 6A buckle assembly is installed inside the cooling assembly, and the buckle assembly includes two limit grooves 19, which are respectively opened on the front and rear sides of the water tank 15. The inner wall of the limit groove 19 is fixedly connected with a spring 20, and the adjacent ends of the two springs 20 are fixedly connected with a limit block 21. The interior of the limit groove 19 is slidably connected to the exterior of the limit block 21, and the adjacent ends of the two limit blocks 21 are fixedly connected with a clamping block 22. The front and rear sides of the interior of the filter plate 18 are provided with a clamping groove 23, and the outer side of the clamping block 22 is engaged with the inner side of the clamping groove 23. The separated ends of the two limit blocks 21 are fixedly connected with a pull rope 24, and the interior of the water tank 15 is slidably connected to the outer side of the pull rope 24. The adjacent ends of the two pull ropes 24 are fixedly connected with a collection rod 25, and the interior of the water tank 15 is rotatably connected to the outer side of the collection rod 25.

[0033] Specifically, the limit groove 19 and the limit block 21 fix the spring 20, so that the spring 20 can stably perform elastic deformation, the limit groove 19 limits the limit block 21 and the block 22, so that the limit block 21 and the block 22 will not deviate when moving, and the position of the filter plate 18 is fixed by the engagement of the block 22 with the slot 23. The water storage tank 15 limits the pull rope 24 and the collection rod 25, so that the pull rope 24 is stable when it moves and the collection rod 25 is rotated. By rotating the collection rod 25, the two pull ropes 24 are driven to move toward the closer end, and then the limit blocks 21 on the front and rear sides are driven to move toward the separated end, thereby driving the blocks 22 on the front and rear sides to move toward the separated end, and then the block 22 is separated from the slot 23, so that the filter plate 18 can be conveniently taken out for maintenance and cleaning.

[0034] Working principle: When it is necessary to stir the silica sol in the low-pressure concentration and scrape the inner wall of the concentration tank body 1, the motor 6 is started to operate, thereby driving the rotating rod 7 to rotate, and then driving the stirring rod 8 to stir the silica sol in the concentration tank body 1. At the same time, the connecting rod 9 is driven to rotate by the rotating rod 7, thereby driving the limiting rod 10 to rotate with it, and then driving the scraper 11 to rotate with it, so that the scraper 11 can scrape the inner wall of the concentration tank body 1;

[0035] In addition, when the concentration tank body 1 needs to be cooled, the water pump 16 is started to operate, thereby driving the coolant to flow from the water storage tank 15 to the cooling pipe 17, so that the cooling pipe 17 can cool the concentration tank body 1;

[0036] In addition, when the clogged filter plate 18 needs to be replaced and cleaned, the two pull ropes 24 are driven to move toward the adjacent end by rotating the collecting rod 25, thereby driving the front and rear limit blocks 21 to move toward the separated end, thereby squeezing the spring 20 to make elastic deformation, thereby driving the front and rear block 22 to move toward the separated end, thereby disengaging the block 22 from the slot 23, and then the filter plate 18 can be conveniently taken out for maintenance and cleaning, thereby placing the clean filter plate 18 in the water storage tank 15, and then the spring 20 is reset to move, thereby driving the front and rear limit blocks 21 to move toward the adjacent end, thereby driving the block 22 to move with it, thereby making the block 22 engage with the slot 23, thereby fixing the position of the filter plate 18.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A low-pressure concentrating device for preparing silica sol, comprising a concentrating tank (1), characterized in that: The top of the concentrating tank body (1) is fixedly connected to a feed inlet (2), the bottom of the concentrating tank body (1) is fixedly connected to a discharge port (3), the top of the concentrating tank body (1) is fixedly connected to a vacuum pump (4), the interior of the concentrating tank body (1) is fixedly connected to a plurality of heating rods (5), the top of the concentrating tank body (1) is fixedly connected to a motor (6), the output end of the motor (6) is fixedly connected to a rotating rod (7), the outside of the rotating rod (7) is fixedly connected to a plurality of stirring rods (8), and the upper and lower sides of the outside of the rotating rod (7) are fixedly connected to A connecting rod (9) is provided, and the left and right ends of the two connecting rods (9) are fixedly connected to a limiting rod (10), the inside of the limiting rod (10) is slidably connected to a scraper (11), the upper and lower sides of the inner wall of the limiting rod (10) are fixedly connected to a spring (12), the separated ends of the spring (12) on the left and right sides are fixedly connected to a push block (13), and the separated ends of the push blocks (13) on the left and right sides are fixedly connected to a push rod (14), the outside of the concentration tank body (1) is installed with a cooling component, and the inside of the cooling component is installed with a buckle component.

2. A low-pressure concentrating device for preparing silica sol according to claim 1, characterized in that: The cooling assembly comprises a water tank (15), the water tank (15) is fixedly connected to the left end of the concentration tank (1), the top end of the water tank (15) is fixedly connected to a water pump (16), the output end of the water pump (16) is fixedly connected to a cooling pipe (17), and the interior of the water tank (15) is slidably connected to a filter plate (18).

3. A low-pressure concentrating device for preparing silica sol according to claim 2, characterized in that: The buckle assembly comprises two limit grooves (19), the two limit grooves (19) are respectively arranged on the front and rear sides of the water storage tank (15), the inner wall of the limit groove (19) is fixedly connected with a spring 2 (20), the adjacent ends of the two springs 2 (20) are fixedly connected with a limit block (21), the adjacent ends of the two limit blocks (21) are fixedly connected with a clamping block (22), the inner front and rear sides of the filter plate (18) are provided with clamping grooves (23), the separated ends of the two limit blocks (21) are fixedly connected with a pull rope (24), and the adjacent ends of the two pull ropes (24) are fixedly connected with a collection rod (25).

4. A low-pressure concentrating device for preparing silica sol according to claim 1, characterized in that: The interior of the concentration tank body (1) is rotatably connected to the exterior of the rotating rod (7), and the inner wall of the concentration tank body (1) is in contact with the exterior of the scraper (11).

5. A low-pressure concentrating device for preparing silica sol according to claim 1, characterized in that: The interior of the limit rod (10) is slidably connected to the exterior of the push block (13), and the separated ends of the left and right push rods (14) are fixedly connected to the adjacent ends of the left and right scrapers (11).

6. A low-pressure concentrating device for preparing silica sol according to claim 2, characterized in that: The input end of the water pump (16) is connected to the interior of the water storage tank (15) via a connecting pipe, and the cooling pipe (17) is arranged in a ring shape inside the concentration tank (1).

7. A low-pressure concentrating device for preparing silica sol according to claim 3, characterized in that: The interior of the limiting groove (19) is slidably connected to the exterior of the limiting block (21), and the exterior of the clamping block (22) is clamped to the interior of the clamping groove (23).

8. A low-pressure concentrating device for preparing silica sol according to claim 3, characterized in that: The interior of the water tank (15) is slidably connected to the exterior of the pull rope (24), and the interior of the water tank (15) is rotationally connected to the exterior of the collection rod (25).

Citation Information

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