Shield tunneling machine slag stone treatment device

By designing the structure of the vibration sieve plate in the shield slag treatment device, the problem of the residue stone in the existing device is easily blocked, and the processing efficiency and cleaning convenience are improved.

CN222400613UActive Publication Date: 2025-01-28SHENYANG FAMATONG MINE & TUNNEL EQUIP ENG TECH CO LTD
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Patent Information

Application Number
CN202420242731.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-28
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The existing shield machine slag stone treatment devices usually do not have the ability to classify slag stone during use, and are not convenient for internal cleaning, resulting in slag stones being easily accumulated on the screen, blocking the flow of mud and reducing the processing efficiency.

Method used

A shield machine residue stone treatment device is designed, which uses the coordination of components such as boxes, sieve plates, motors, cams, and springs to rotate through the motor drive camboard to combine the elastic effect of the spring to vibrate the screen plate. Increase mud liquidity and reduce the risk of slagstone blocking.

Benefits of technology

The vibrationability of the sieve plate improves the liquidity of the mud, reduces the accumulation and blockage of the slag stones in the screen, ensures the smoothness of the screen network, improves the efficiency of the residue stone treatment, and simplifies the cleaning process of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shield tunneling machine slag stone processing device which comprises a box body, a sorting mechanism is arranged on the top of the box body, a shield tunneling machine slurry discharging pipeline is arranged on the top of the sorting mechanism, installation frames are fixedly installed on the two sides of the bottom of the box body, and a discharging pipe is fixedly installed at the bottom of the box body in a penetrating and penetrating mode. According to the shield machine slag stone treatment device, through cooperative use of the box body, the mounting frame, the discharging pipe, the cam plate, the motor, a fixing frame, a screen plate, a first baffle, a booster pump, a guide cover, a sorting mechanism, a shield machine slurry discharging pipeline, a screen mesh, a second through groove and a spring, the driving end of the motor drives the cam plate to rotate, the cam plate acts on a pressing plate, and the pressing plate is driven to rotate; the sieve plate generates a vibration effect through the elastic effect of the spring and the hinge relation between the upper sieve plate and the second through groove, firstly, the vibration of the sieve plate causes the slurry to severely flow and stir on the sieve plate, and therefore the flowability of the slurry is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shield machines, in particular to a slag processing device for shield machines. Background Art

[0002] With the continuous advancement of urbanization, the demand for underground engineering construction is also increasing. In underground tunnel construction, shield machines are widely used, which can quickly and efficiently complete the excavation of underground tunnels. However, a large amount of slag will be generated during the excavation of the shield machine. How to effectively deal with this slag has become an urgent problem to be solved. In order to solve these problems, a new shield machine slag treatment device came into being. This device is equipped with a complete slag treatment system inside the shield machine, which can classify, process and solidify the slag while the shield machine is excavating.

[0003] The Chinese patent with the announcement number CN213763051U discloses a shield machine slag cleaning device, which includes a box body, the top of which is connected to a shield machine paddle pipe, the top of the right side of the box body is fixedly connected to a first shell, and the bottom of the inner cavity of the first shell is fixedly connected to a first motor. The existing shield machine slag processing device usually does not have the function of classifying slag during use, and is usually not convenient for cleaning the inside, which may cause certain inconvenience to the user during use.

[0004] With regard to the above-mentioned related technologies, the device has some shortcomings. In actual use, small pieces of slag in the mud are filtered through a screen, and the screen is always in a static state during use. As a result, when the mud passes through the screen, the slag is easily accumulated on the mesh due to the stationary screen, thereby blocking the flow of the mud. The blockage problem will lead to a decrease in the mud pass rate and processing efficiency, and may even cause the device to stop working. Therefore, it is necessary to provide a shield machine slag processing device to solve the above technical problems. Utility Model Content

[0005] The utility model aims to provide a shield machine slag processing device to solve at least one technical problem existing in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A shield machine slag processing device, comprising:

[0008] A box body, a sorting mechanism is arranged on the top of the box body, a shield machine propeller discharge pipe is arranged on the top of the sorting mechanism, mounting frames are fixedly installed on both sides of the bottom of the box body, a discharge pipe is fixedly installed and inserted on the bottom of the box body, a guide cover is fixedly installed on the top of the box body, a first through slot is opened on one side of the box body, a second through slot is opened on the other side of the box body, a sieve plate is hingedly connected to the box body through the second through slot, and one side of the sieve plate passes through the interior of the first through slot and extends to one side of the box body;

[0009] A pressure plate is fixedly installed on one side of the bottom of the sieve plate, a fixing frame is fixedly installed below one side of the box body, a motor is fixedly installed on the fixing frame, a cam plate is fixedly installed on the driving end of the motor, and the cam plate is in contact with the bottom of the pressure plate, a spring is fixedly installed between the bottom of the sieve plate and the bottom of the inner wall of the first through groove, a sieve is fixedly inlaid on the top of the sieve plate, and a second baffle is fixedly installed on one side of the top of the sieve plate.

[0010] Preferably, a mounting block is fixedly installed on the upper side of one side of the box body, a first pipe is fixedly installed and inserted on the mounting block, a booster pump is provided on the first pipe, and the booster pump is fixedly connected to the upper side of one side of the box body, and a water groove is provided at the bottom of the second baffle.

[0011] Preferably, a circular material guide is fixedly installed at the lower part of the box body, and the bottom opening position of the circular material guide corresponds to the top position of the discharge pipe.

[0012] Preferably, a second pipe is fixedly installed on the outer wall of the first pipe, and the second pipe is connected to the interior of the first pipe. One side of the second pipe passes through the top of one side of the box and extends to the inside of the box and is located on one side of the guide cover. An electronic valve is provided on the second pipe.

[0013] Preferably, the position of the second through slot is lower than that of the first through slot, and the sieve plate is installed in an inclined state.

[0014] Preferably, a symmetrically distributed first baffle is fixedly mounted on the top of the sieve plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model uses a box, a mounting frame, a discharge pipe, a cam plate, a motor, a fixing frame, a screen plate, a first baffle, a booster pump, a guide cover, a sorting mechanism, a shield machine paddle discharge pipe, a screen, a second through slot and a spring in coordination. The driving end of the motor drives the cam plate to rotate, and the cam plate acts on the pressure plate, and the elastic action of the spring and the hinged relationship between the upper screen plate and the second through slot make the screen plate produce a vibration effect. Firstly, the vibration of the screen plate causes the mud to flow and stir violently thereon, thereby increasing the fluidity of the mud. The improved fluidity of the mud makes it easier to pass through the screen, and reduces the probability of the slag on the screen plate being accumulated and blocked in the mesh. In this way, the smoothness of the screen is guaranteed, and the efficiency of the device in processing slag is effectively improved. Secondly, the vibration of the screen plate can also make small slag blocks more active, increase the vibration frequency and displacement of the slag blocks, and make it easier for the small slag blocks to be discharged from the inside of the device, further avoiding the blockage of the screen.

[0017] 2. The utility model uses the first pipe, the mounting block, the second pipe, the booster pump, the water trough and the booster pump in coordination, so that water contacts the screened mud through the water trough at the bottom of the second baffle, which can dilute the mud, increase the fluidity of the mud, make the mud pass through the screen more smoothly, and improve the filtering efficiency of the mud. After the device is used, the electronic valve on the second pipe can be opened to spray water into the interior of the guide cover through the second pipe, which has a cleaning effect on the guide cover, and the water discharged through the first pipe has a certain cleaning effect on the top of the sieve plate, which improves the convenience of people's use and reduces the difficulty of cleaning the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model.

[0019] Figure 2 It is a structural schematic diagram of the screen plate in the utility model.

[0020] Figure 3 It is a structural schematic diagram of the guide cover in the utility model.

[0021] Figure 4 It is a schematic diagram of the structure of the circular material guide member in the utility model.

[0022] In the figure: 1. box body; 2. mounting frame; 3. discharge pipe; 4. cam plate; 5. motor; 6. fixing frame; 7. pressure plate; 8. sieve plate; 9. first baffle; 10. first through slot; 11. first pipeline; 12. mounting block; 13. second pipeline; 14. round-shaped guide piece; 15. booster pump; 16. second baffle; 17. guide cover; 18. sorting mechanism; 19. shield machine propeller discharge pipe; 20. screen; 21. second through slot; 22. water trough; 23. spring; 24. booster pump. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 , an embodiment provided by the utility model:

[0028] A shield machine slag processing device, comprising:

[0029] A box body 1, a sorting mechanism 18 is arranged on the top of the box body 1, a shield machine paddle pipe 19 is arranged on the top of the sorting mechanism 18, mounting frames 2 are fixedly installed on both sides of the bottom of the box body 1, a discharge pipe 3 is fixedly installed and inserted at the bottom of the box body 1, a guide cover 17 is fixedly installed on the top of the box body 1, a first through slot 10 is opened on one side of the box body 1, a second through slot 21 is opened on the other side of the box body 1, a sieve plate 8 is hingedly connected to the box body 1 through the second through slot 21, and one side of the sieve plate 8 passes through the inside of the first through slot 10 and extends to one side of the box body 1;

[0030] A pressure plate 7 is fixedly installed on one side of the bottom of the sieve plate 8, a fixing frame 6 is fixedly installed below one side of the box body 1, a motor 5 is fixedly installed on the fixing frame 6, a cam plate 4 is fixedly installed on the driving end of the motor 5, and the cam plate 4 is in conflict with the bottom of the pressure plate 7, a spring 23 is fixedly installed between the bottom of the sieve plate 8 and the bottom of the inner wall of the first through groove 10, a sieve 20 is fixedly inlaid on the top of the sieve plate 8, and a second baffle 16 is fixedly installed on one side of the top of the sieve plate 8. The second baffle 16 is arranged to prevent the mud and slag discharged through the guide cover 17 from directly passing through the first through groove 10 and rushing out of the device.

[0031] A mounting block 12 is fixedly installed on the upper side of one side of the box body 1, and a first pipe 11 is fixedly installed and inserted on the mounting block 12. A booster pump 24 is provided on the first pipe 11, and the booster pump 24 is fixedly connected to the upper side of one side of the box body 1. A water trough 22 is provided at the bottom of the second baffle 16 to dilute the mud and improve the fluidity of the mud.

[0032] In one of the embodiments, a toroidal guide member 14 is fixedly installed at the lower part of the interior of the box body 1, and the bottom opening position of the toroidal guide member 14 corresponds to the top position of the discharge pipe 3, so that the screened mud can quickly flow into the interior of the discharge pipe 3 for discharge, thereby improving the discharge efficiency of the mud.

[0033] In one of the preferred embodiments, a second pipe 13 is fixedly installed on the outer wall of the first pipe 11, and the second pipe 13 is connected to the interior of the first pipe 11. One side of the second pipe 13 passes through the top of one side of the box body 1 and extends to the interior of the box body 1 on one side of the guide cover 17. An electronic valve is provided on the second pipe 13, which has the effect of flushing the inside of the guide cover 17.

[0034] In one embodiment, the second through slot 21 is located lower than the first through slot 10, and the screen plate 8 is installed in an inclined state so that the mud and small slag and stone blocks can flow in a specified direction.

[0035] In one of the preferred embodiments, a symmetrically distributed first baffle 9 is fixedly installed on the top of the screen plate 8 to prevent mud and small slag and stone blocks from falling from the side of the screen plate 8 during transportation on the screen plate 8.

[0036] The working principle of the utility model is as follows: the parts not involved in the device are the same as the prior art or can be implemented by the prior art. The specific structure of the sorting mechanism 18 can refer to the prior art, which can be easily implemented by those skilled in the art. When in use, the slag first falls into the interior of the sorting mechanism 18 through the shield machine discharge pipe 19, and the sorting mechanism 18 will screen the large pieces of slag, and the small pieces of slag and mud will fall into the interior of the guide cover 17 in a mixed state, and be discharged from the right opening of the guide cover 17 through the guidance of the guide cover 17, and fall directly to the right area of ​​the top of the screen plate 8 through the obstruction of the second baffle 16, and then according to the inclination of the screen plate 8, the mud and the small pieces of slag will move to the left under the action of gravity. When passing through the screen 20, the screen 20 will filter the mud and the small pieces of slag will continue to roll to the left on the screen 20, and finally the mud will be discharged into the interior of the round-shaped guide member 14 through the screen 20, and be discharged through the discharge pipe 3 through the guidance of the round-shaped guide member 14, while the small pieces of slag will continue to roll to the left on the screen 20. The slag blocks will be discharged from the left side of the screen plate 8 through the second through slot 21, completing the screening of small slag blocks and mud. In the process of screening small slag blocks and mud, the motor 5 starts working through the switch control, and the driving end of the motor 5 drives the cam plate 4 to rotate. The cam plate 4 acts on the pressure plate 7, and the elastic effect of the spring 23 and the hinged relationship between the screen plate 8 and the second through slot 21 make the screen plate 8 produce a vibration effect. First, the vibration of the screen plate 8 causes the mud to flow and stir violently thereon, thereby increasing the fluidity of the mud. The improved fluidity of the mud makes it easier to pass through the screen 20, reducing the probability of the slag blocks on the screen plate being accumulated and blocked in the mesh. In this way, the smoothness of the screen is guaranteed, and the efficiency of the device in processing slag blocks is effectively improved. Secondly, the vibration of the screen plate 8 can also make the small slag blocks more active, increase the vibration frequency and displacement of the slag blocks, and make the small slag blocks more easily discharged from the inside of the device, further avoiding the blockage of the screen.

[0037] During the classification and treatment of slag and stone, the first pipe 11 can be connected to the external pipe, water can be input into the first pipe 11, and the booster pump 24 can be controlled to start working at the same time. The booster pump 24 will pressurize the water and discharge it through the bottom end of the first pipe 11 with a certain pressure and directly fall on the top of the sieve plate 8 located on the right side of the second baffle 16. Under the guidance of the sieve plate 8, the water passes through the water trough 22 at the bottom of the second baffle 16 and contacts the screened mud, which can dilute the mud, increase the fluidity of the mud, and make the mud pass through the screen 20 more smoothly, thereby improving the filtering efficiency of the mud. After the device is used, the electronic valve on the second pipe 13 can be opened to spray water into the interior of the guide cover 17 through the second pipe 13, so as to clean the guide cover 17, and the water discharged through the first pipe 11 has a certain cleaning effect on the top of the sieve plate 8, thereby improving the convenience of people's use and reducing the difficulty of cleaning the device.

[0038] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A shield machine slag processing device, characterized in that: It includes: A box body (1), a sorting mechanism (18) is arranged on the top of the box body (1), a shield machine propeller discharge pipe (19) is arranged on the top of the sorting mechanism (18), mounting frames (2) are fixedly installed on both sides of the bottom of the box body (1), a discharge pipe (3) is fixedly installed and inserted at the bottom of the box body (1), a guide cover (17) is fixedly installed on the top of the box body (1), a first through groove (10) is opened on one side of the box body (1), a second through groove (21) is opened on the other side of the box body (1), a sieve plate (8) is hingedly connected to the box body (1) through the second through groove (21), and one side of the sieve plate (8) passes through the inside of the first through groove (10) and extends to one side of the box body (1); A pressure plate (7) is fixedly mounted on one side of the bottom of the sieve plate (8); a fixing frame (6) is fixedly mounted below one side of the box body (1); a motor (5) is fixedly mounted on the fixing frame (6); a cam plate (4) is fixedly mounted on the driving end of the motor (5), and the cam plate (4) is in contact with the bottom of the pressure plate (7); a spring (23) is fixedly mounted between the bottom of the sieve plate (8) and the bottom of the inner wall of the first through groove (10); a sieve (20) is fixedly mounted on the top of the sieve plate (8); and a second baffle (16) is fixedly mounted on one side of the top of the sieve plate (8).

2. A shield machine slag processing device according to claim 1, characterized in that: A mounting block (12) is fixedly mounted above one side of the box body (1), a first pipe (11) is fixedly inserted and mounted on the mounting block (12), a booster pump (24) is provided on the first pipe (11), and the booster pump (24) is fixedly connected to the top of one side of the box body (1), and a water channel (22) is provided at the bottom of the second baffle (16).

3. A shield machine slag processing device according to claim 1, characterized in that: A circular material guide (14) is fixedly installed at the lower part of the box body (1), and the bottom opening position of the circular material guide (14) corresponds to the top position of the discharge pipe (3).

4. A shield machine slag processing device according to claim 2, characterized in that: A second pipe (13) is fixedly mounted on the outer wall of the first pipe (11), and the second pipe (13) is connected to the interior of the first pipe (11); one side of the second pipe (13) passes through the upper side of one side of the box body (1) and extends to the inside of the box body (1) and is located on one side of the guide cover (17); and an electronic valve is arranged on the second pipe (13).

5. The shield machine slag processing device according to claim 1, characterized in that: The position of the second through groove (21) is lower than that of the first through groove (10), and the sieve plate (8) is installed in an inclined state.

6. The shield machine slag processing device according to claim 1, characterized in that: A symmetrically distributed first baffle (9) is fixedly mounted on the top of the sieve plate (8).

Citation Information

Patent Citations

  • Slag stone cleaning device of shield tunneling machine

    CN213763051U