Dustproof device for diffusion tank of well cementation equipment
By designing a dustproof device including grooves, exhaust pipes, slots, plugs, bends, and thread poles, the tedious problem of replacement caused by the blocking of the filter in the dustproofing device of the solid well equipment The simple and fast change of filter replacement reduces equipment shutdown time and maintenance complexity, ensuring the continuous operation of the equipment and the continuity and efficiency of the flue gas treatment process.
Patent Information
- Application Number
- CN202421173314.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the existing diffusion tank dustproof device of cementing equipment, the filter screen is easily blocked during use, resulting in cumbersome replacement, increasing equipment downtime and maintenance complexity, affecting work efficiency and continuity.
Design a dustproof device including grooves, exhaust pipes, slots, plugs, bends, and thread rods. By adjusting the rotation operation of the hat and thread rod, it can quickly switch to another clean filter to reduce it to reduce Equipment shutdown time and maintenance complexity.
The simplicity and speed of the filter replacement is realized, the time of equipment stop and maintenance complexity is reduced, the labor intensity and maintenance costs of the operator are reduced, and the continuous operation of the equipment and the continuity and efficiency of the flue gas treatment process are ensured.
Smart Images

Figure CN222400764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil field cementing equipment, in particular to a dust prevention device for a diffusion tank of cementing equipment. Background Art
[0002] There are slurry mixing devices on various vehicle-mounted, skid-mounted and trailer-mounted cementing equipment used for oilfield cementing operations. In this device, there are diffusion tanks and slurry mixing tanks. The diffusion tank is a cylindrical cavity suspended on the top plate at the inlet end of the slurry mixing tank. The outlet at the lower end is connected to the slurry mixing tank, and the inlet at the upper end is connected to the pipelines of high-pressure water and cement powder respectively. The water and cement powder are mixed and enter the diffusion tank.
[0003] Publication No. CN211753584U discloses a diffusion tank dust prevention device for cementing equipment, including a tank body, an inlet is provided at the right end of the tank body, an end cover is installed at the top of the tank body, an exhaust pipe is provided on the end cover, the bottom end of the exhaust pipe extends to the inside of the tank body, a filter is installed at the bottom end of the exhaust pipe through several connecting mechanisms, a partition is provided below the exhaust pipe, the partition is fixed inside the tank body, the bottom end of the partition is rotatably connected to a rotating shaft, the outer periphery of the rotating shaft is fixedly connected to several connecting rods, and the bottom end of the connecting rod is installed with several uniformly distributed atomizing nozzles. Although this type of diffusion tank dust prevention device can perform secondary mixing of dry cement powder and water entering the diffusion tank, thereby avoiding direct discharge of dry cement powder into the atmosphere, reducing pollution to the environment and reducing waste of resources. However, the filter screen often needs to be replaced due to blockage during use. The filter screen replacement process is often cumbersome and requires disassembly of multiple parts of the equipment, which is not only time-consuming but also increases the complexity of operation. This cumbersome replacement process causes the equipment to be shut down for a long time, thereby affecting the overall work efficiency and continuity. In addition, frequent maintenance and complicated operation procedures also increase the labor intensity and maintenance costs of operators. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of the utility model is to solve the technical problems raised in the above background technology.
[0005] The utility model adopts the following technical scheme: a dust prevention device for a diffusion tank of cementing equipment, comprising a tank body, the top of the tank body is connected to an exhaust pipe, the surface of the tank body is connected to an inlet, a slot is opened inside the exhaust pipe, an inner wall of the slot is slidably connected to a plug plate, a bent plate is fixedly installed on the side of the plug plate, a threaded rod is rotatably connected to the surface of the exhaust pipe, and a filter is fixedly installed on the surface of the plug plate.
[0006] Preferably, the bent plate is provided with threads inside, and the threads are meshed with the threaded rod.
[0007] Preferably, an adjustment cap is fixedly mounted on one end of the threaded rod, and the adjustment cap is made of PP plastic. Here, the threaded rod can be easily rotated.
[0008] Preferably, the surface of the adjusting cap is provided with grooves, and the grooves are arranged in a circumferential shape on the surface of the adjusting cap, thereby improving the anti-slip effect of the surface of the adjusting cap.
[0009] Preferably, the inner wall of the tank body is provided with a dust reduction mechanism, which includes a center plate, which is fixedly mounted on the inner wall of the tank body, a rotating shaft is rotatably connected inside the center plate, a rotating sleeve is rotatably connected to the surface of the rotating shaft, a water pipe is connected to the surface of the rotating sleeve, a transverse pipe is fixedly mounted on the bottom surface of the center plate, a nozzle is connected to the surface of the transverse pipe, a housing is fixedly mounted on the bottom surface of the center plate, a worm gear is fixedly mounted on the surface of the rotating shaft, a worm is rotatably connected to the inner wall of the housing, and a brush plate is fixedly mounted on the top of the rotating shaft. Here, dust can be reduced in the tank body.
[0010] Preferably, the brush plate is in contact with the filter screen, and the worm wheel is meshed with the worm.
[0011] Preferably, a turning handle is fixedly mounted on one end of the worm, so that the worm can be turned conveniently.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. The utility model makes the filter replacement process simple and quick. When a filter is clogged, the staff can quickly switch to another clean filter by rotating the adjustment cap and the threaded rod without disassembling the entire device, reducing the downtime of the equipment, reducing the complexity and time required for maintenance work, thereby reducing the labor intensity and maintenance costs of the operators. In addition, since the filter can be quickly replaced when blockage is found, it ensures that the equipment can continue to operate without being disturbed by blockage, thus ensuring the continuity and efficiency of the flue gas treatment process.
[0014] 2. The utility model delivers water to the nozzle through a water pipe, a rotating sleeve, a rotating shaft and a cross pipe, and finally sprays water from the nozzle, thereby effectively suppressing the lifting of cement powder during the operation of the cementing equipment. This spraying method promotes the sedimentation of dust by wetting the dust, avoids the discharge of dust into the atmosphere, protects the environment and the health of workers, and drives the rotating shaft and the cross pipe and the nozzle connected thereto to rotate through the mechanism of the worm and the worm gear, so that the nozzle can rotate dynamically when spraying water, increasing the coverage of the water mist, thereby more effectively controlling the lifting of dust. The rotation of the rotating shaft not only drives the nozzle, but also can clean the filter screen through the brush plate connected thereto. This automatic cleaning mechanism reduces the need for manual cleaning of the filter screen, extends the service life of the filter screen, and reduces maintenance time and cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of a dust prevention device for a diffusion tank of cementing equipment proposed by the utility model;
[0016] Figure 2 The utility model proposes a dust prevention device for the diffusion tank of cementing equipment Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 The utility model proposes a dust prevention device for the diffusion tank of cementing equipment Figure 2 Enlarged view of point B in the middle;
[0018] Figure 4 A cross-sectional view of a dust prevention device for a diffusion tank of cementing equipment proposed by the utility model;
[0019] Figure 5 The utility model proposes a dust prevention device for the diffusion tank of cementing equipment Figure 4 Enlarged view of point C in the middle;
[0020] Figure 6 The utility model provides a bottom view of a dust prevention device for a diffusion tank of cementing equipment.
[0021] Legend:
[0022] 1. Trough body; 2. Exhaust pipe; 3. Inlet; 4. Slot; 5. Insert plate; 6. Bend plate; 7. Threaded rod; 8. Adjustment cap; 9. Groove; 10. Center plate; 11. Rotating shaft; 12. Rotating sleeve; 13. Water pipe; 14. Horizontal pipe; 15. Nozzle; 16. Casing; 17. Worm gear; 18. Worm; 19. Brush plate; 20. Filter. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0025] Embodiment 1
[0026] See also Figure 1-6The utility model provides a technical solution: a dust prevention device for a diffusion tank of cementing equipment, comprising a tank body 1, the top of which is connected to an exhaust pipe 2, which is fixed by welding or threaded connection to ensure sealing and stability. Such a connection method allows the exhaust pipe 2 to reliably handle the gas rising from the tank body 1. The surface of the tank body 1 is connected to an inlet 3, which is connected to an external pipeline by a flange connection, which is convenient for installation and maintenance, while ensuring the smooth entry of cement powder and other substances. A slot 4 is provided inside the exhaust pipe 2, and a plug plate 5 is slidably connected to the inner wall of the slot 4. A guide rail sliding structure is adopted to enable the plug plate 5 to slide smoothly and reduce wear. When cement powder is raised, the filter screen 20 provided can filter the cement powder, thereby preventing the cement powder from being directly exhausted through the exhaust pipe 2. A bent plate 6 is fixedly installed on the side of the plug plate 5, which is fixed by bolts to enhance the reliability of the structure. The surface of the exhaust pipe 2 is rotatably connected with a threaded rod 7, and an adjustment cap 8 is fixedly installed at one end of the threaded rod 7. The surface of the adjustment cap 8 is provided with grooves 9, and the grooves 9 are arranged in a circular shape on the surface of the adjustment cap 8, which is convenient for the operator to grasp and rotate. The adjustment cap 8 is made of PP plastic, which provides sufficient strength and chemical corrosion resistance, so that after the filter 20 is blocked, the staff only needs to operate it by twisting the threaded rod 7 through the adjustment cap 8. At this time, since the bent plate 6 is provided with threads, and the threads are engaged with the threaded rod 7, the rotation of the threaded rod 7 can drive the bent plate 6 to move, and then the bent plate 6 drives the plug plate 5 to slide in the slot 4. This sliding mechanism allows the plug plate 5 to smoothly switch the filter 20, and quickly replace the blocked filter 20 without disassembling the entire device, which significantly reduces the downtime of the equipment and the complexity of maintenance work.
[0027] See also Figure 1-6 , a filter screen 20 is fixedly installed on the surface of the plug plate 5, which is fixed by a buckle or a clamp, so that the filter screen 20 can be replaced conveniently and quickly. This design ensures that the equipment can continue to operate without being disturbed by obstruction, thereby ensuring the continuity and efficiency of the flue gas treatment process. The water pipe 13 is connected to an external water source, and then water enters through the water pipe 13, and then the water enters the cross pipe 14 through the rotating sleeve 12 and the rotating shaft 11 in turn. This water flow path design effectively suppresses the lifting of cement powder during the operation of the cementing equipment. The water is finally sprayed out from the nozzle 15, which is designed to be rotatable. The spraying of the nozzle 15 can avoid the lifting of cement powder. At the same time, the staff can rotate the worm 18, and the worm 18 drives the worm wheel 17 meshing with it to rotate, and the worm wheel 17 can then drive the rotating shaft 11 and the cross pipe 14 to rotate, and the cross pipe 14 can then drive the nozzle 15 to rotate, increasing the coverage of the water mist, thereby more effectively controlling the lifting of dust. In addition, the rotation of the rotating shaft 11 not only drives the nozzle 15, but also can clean the filter 20 through the brush plate 19 connected thereto. This automatic cleaning mechanism reduces the need for manual cleaning of the filter 20, extends the service life of the filter 20, and reduces maintenance time and cost.
[0028] Embodiment 2
[0029] See also Figure 4-5 The inner wall of the tank body 1 is provided with a dust reduction mechanism, which includes a center plate 10, which is fixedly mounted on the inner wall of the tank body 1. The fixed installation can be welded or bolted to enhance the stability and durability of the structure. The center plate 10 is rotatably connected to a rotating shaft 11 inside, and a rotating sleeve 12 is rotatably connected to the surface of the rotating shaft 11. This rotational connection can be achieved through a ball bearing or a sliding bearing, so that the rotating shaft 11 can still rotate smoothly when it is subjected to horizontal and vertical loads. The surface of the rotating sleeve 12 is connected to a water pipe 13, which is used to introduce an external water source into the interior of the equipment and enter the water through the water pipe 13. The water pipe 13 can be made of high-strength plastic or metal to adapt to high-pressure water flow. A horizontal pipe 14 is fixedly mounted on the bottom surface of the center plate 10, and a nozzle 15 is connected to the surface of the horizontal pipe 14. The nozzle 15 can be connected to the horizontal pipe 14 by a threaded connection or a quick connector, which is convenient for disassembly and maintenance of the nozzle 15. The bottom surface of the center plate 10 is fixedly mounted with a housing 16, the surface of the rotating shaft 11 is fixedly mounted with a worm gear 17, and the inner wall of the housing 16 is rotatably connected with a worm 18. A handle is fixedly mounted on one end of the worm 18, and the worm gear 17 meshes with the worm 18 to provide precise rotation control. This meshing method can be helical gear meshing or spur gear meshing, which improves the transmission efficiency and durability of the equipment. A brush plate 19 is fixedly mounted on the top of the rotating shaft 11, and the brush plate 19 fits with the filter screen 20. This fit can be achieved through a magnetic fixation or clamping mechanism, so that the filter screen 20 can be quickly replaced or cleaned.
[0030] Working principle: when cement powder is raised, the filter 20 can filter the cement powder, thereby preventing the cement powder from being exhausted directly through the exhaust pipe 2. When the filter 20 is blocked, the staff only needs to screw the threaded rod 7 through the adjusting cap 8. At this time, since the bent plate 6 is provided with threads, the threaded rod 7 can drive the bent plate 6 to move, and the bent plate 6 then drives the plug plate 5 to slide in the slot 4. During the sliding process of the plug plate 5, the filter 20 can be switched, so that another filter 20 can be replaced in the exhaust pipe 2 for use. When the filter 20 is blocked, it can be quickly prevented from being blocked. The utility model makes the replacement process of the filter 20 simple and quick. When a filter 20 is blocked, the staff can The filter screen 20 can be quickly switched to another clean filter screen 20 by rotating the adjusting cap 8 and the threaded rod 7 without disassembling the entire device, thereby reducing the downtime of the equipment, reducing the complexity and time required for maintenance work, thereby reducing the labor intensity and maintenance cost of the operator, and because the filter screen 20 can be quickly replaced when blockage is found, it is ensured that the equipment can continue to operate without being disturbed by blockage, so that the continuity and efficiency of the flue gas treatment process can be guaranteed. The water pipe 13 is connected to an external water source, and then water enters the water through the water pipe 13, and then the water enters the horizontal pipe 14 through the rotating sleeve 12 and the rotating shaft 11 in turn, and finally sprayed out from the nozzle 15. The lifting of cement powder can be avoided. At the same time, the staff can rotate the worm 18, and the worm 18 can drive the worm wheel 17 meshing with it to rotate, and the worm wheel 17 can then drive the rotating shaft 11 and the cross pipe 14 to rotate, and the cross pipe 14 can then drive the nozzle 15 to rotate. At this time, the rotating spraying of the nozzle 15 can more effectively avoid the lifting of cement powder, and the rotation of the rotating shaft 11 can drive the brush plate 19 to rotate. At this time, the brush plate 19 can rub the filter screen 20, so that the filter screen 20 can be cleaned. The utility model transports water to the nozzle 15 through the water pipe 13, the rotating sleeve 12, the rotating shaft 11 and the cross pipe 14, and finally sprays it from the nozzle 15, which effectively suppresses the lifting of cement powder. The cement powder is lifted during the operation of the well equipment. This spraying method wets the dust, promotes its sedimentation, avoids the discharge of dust into the atmosphere, protects the environment and the health of workers, and drives the rotating shaft 11 and the cross pipe 14 and the connected nozzle 15 to rotate through the mechanism of the worm 18 and the worm gear 17, so that the nozzle 15 can rotate dynamically when spraying water, increase the coverage of the water mist, and thus more effectively control the lifting of dust. The rotation of the rotating shaft 11 not only drives the nozzle 15, but also cleans the filter 20 through the brush plate 19 connected thereto. This automatic cleaning mechanism reduces the need for manual cleaning of the filter 20, extends the service life of the filter 20, and reduces maintenance time and cost.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A dust prevention device for a diffusion tank of cementing equipment, comprising a tank body (1), characterized in that: The top of the trough body (1) is connected to an exhaust pipe (2), the surface of the trough body (1) is connected to an inlet (3), a slot (4) is provided inside the exhaust pipe (2), a plug plate (5) is slidably connected to the inner wall of the slot (4), a bent plate (6) is fixedly installed on the side of the plug plate (5), a threaded rod (7) is rotatably connected to the surface of the exhaust pipe (2), and a filter screen (20) is fixedly installed on the surface of the plug plate (5).
2. The dust prevention device for the diffusion tank of cementing equipment according to claim 1, characterized in that: The bent plate (6) is provided with threads inside, and the threads are meshed with the threaded rod (7).
3. The dust prevention device for the diffusion tank of cementing equipment according to claim 1, characterized in that: An adjusting cap (8) is fixedly mounted on one end of the threaded rod (7), and the adjusting cap (8) is made of PP plastic material.
4. The dust prevention device for the diffusion tank of cementing equipment according to claim 3 is characterized in that: The surface of the adjusting cap (8) is provided with grooves (9), and the grooves (9) are arranged in a circular shape on the surface of the adjusting cap (8).
5. The dust prevention device for the diffusion tank of cementing equipment according to claim 1, characterized in that: The inner wall of the trough body (1) is provided with a dust reduction mechanism, and the dust reduction mechanism comprises a center plate (10), the center plate (10) is fixedly mounted on the inner wall of the trough body (1), the center plate (10) is rotatably connected to a rotating shaft (11) inside, the surface of the rotating shaft (11) is rotatably connected to a rotating sleeve (12), the surface of the rotating sleeve (12) is connected to a water pipe (13), a transverse pipe (14) is fixedly mounted on the bottom surface of the center plate (10), the surface of the transverse pipe (14) is connected to a nozzle (15), an outer shell (16) is fixedly mounted on the bottom surface of the center plate (10), a worm gear (17) is fixedly mounted on the surface of the rotating shaft (11), a worm (18) is rotatably connected to the inner wall of the outer shell (16), and a brush plate (19) is fixedly mounted on the top of the rotating shaft (11).
6. The dust prevention device for the diffusion tank of cementing equipment according to claim 5, characterized in that: The brush plate (19) is fitted with the filter screen (20), and the worm wheel (17) is meshed with the worm (18).
7. The dust prevention device for the diffusion tank of cementing equipment according to claim 5, characterized in that: A turning handle is fixedly mounted on one end of the worm (18).
Citation Information
Patent Citations
Diffusion groove dustproof device for well cementation equipment
CN211753584U