Stirring device of batch mixing equipment

Through the introduction of reducer and multiple sets of blade assemblies in the mixing device of the batch mixing equipment, and using copper suits as a sliding bearings, the problem of uneven mixing in the existing technology and the suspenders are susceptible to damage. The stirring effect improves the effect of the oil field.

CN222401010UActive Publication Date: 2025-01-28SJS LTD
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Patent Information

Application Number
CN202420765641.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-01-28
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The mixing device of existing batch mixing equipment is not evenly agitated at low speeds, resulting in insufficient uniformity of materials, reducing product quality, and leaks are prone to motor seals, posing safety and environmental risks.

Method used

Design a mixing device including mixing motor, reducer, mixing shaft, mixing blade assembly, mixer support and copper sleeve, reduce the output speed of the mixing motor by the reducer, and increase the multi -group blade assembly on the mixing shaft The use of copper sleeves as sliding bearing reduces the use of bearings.

Benefits of technology

Under low -speed conditions, the mixing device is more stable, the mixing efficiency is higher, the stirring is more even, reducing the damage and maintenance complexity of the bearing, and improving the effect of the field fixing effect on the oil field.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a stirring device of batch mixing equipment, which comprises a stirring motor, a speed reducer, a stirring shaft, a stirring blade assembly, a stirrer support and a copper bush, and the stirring motor is fixedly connected with the upper end of the stirring shaft through the speed reducer and drives the stirring shaft to rotate; the stirring motor is fixedly connected with the speed reducer through a flat key; the stirring shaft is fixedly connected with the speed reducer through a flat key; a plurality of stirring blade assemblies are arranged on the stirring shaft, a stirrer support is arranged at the lower end of the stirring shaft, and a copper sleeve is arranged between the stirrer support and the stirring shaft. The speed reducer is additionally arranged between the stirring motor and the stirring shaft, so that the stirring device operates more stably under a low-speed working condition; a mode that a plurality of groups of blade assemblies are matched with one another is adopted, so that the stirring efficiency of the equipment is higher, and the stirring is more uniform; the use of bearings is reduced, and the copper bush at the bottom is used as a sliding bearing, so that complex maintenance and repair work caused by bearing damage is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil and gas exploitation batch mixing equipment, in particular to a stirring device of batch mixing equipment. Background Art

[0002] At present, vehicle-mounted and skid-mounted batch mixing equipment is an important part of cementing equipment. The stirring device of batch mixing equipment is mainly used to mix the coated materials. The stirring device of batch mixing equipment in the prior art does not stir evenly enough, resulting in insufficient uniformity of the materials, which reduces the product quality. In ordinary agitators, the agitator is directly driven by a motor. The performance of the agitator is unstable at low speeds, and the motor seal is prone to leakage, which poses safety and environmental risks. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a stirring device for batch mixing equipment, which improves the stirring efficiency of the batch mixing equipment, especially the stirring effect at low speed, and enables the batch mixing equipment to take into account the actual working conditions of the oil field, that is, to be able to mix cement slurry continuously and in batches, thereby greatly improving the cementing effect on site in the oil field.

[0004] The technical solution adopted by the utility model is: a stirring device of batch mixing equipment, characterized in that: it includes a stirring motor, a reducer, a stirring shaft, a stirring blade assembly, a stirrer support and a copper sleeve, the stirring motor is fixedly connected to the upper end of the stirring shaft through the reducer to drive the stirring shaft to rotate; the stirring motor is fixedly connected to the reducer through a flat key, and the stirring shaft is fixedly connected to the reducer through a flat key; a plurality of stirring blade assemblies are arranged on the stirring shaft, a stirrer support is arranged at the lower end of the stirring shaft, and a copper sleeve is arranged between the stirrer support and the stirring shaft.

[0005] Preferably, the stirring shaft is a hollow structure.

[0006] Preferably, the stirring shaft is provided with a limiting step for limiting axial movement of the stirring blade assembly.

[0007] Preferably, the torque is transmitted between the stirring shaft and the stirring blade assembly via a flat key, and the stirring blade assembly is fixed to the stirring shaft via bolts.

[0008] Preferably, a limiting flange is provided at the connection between the agitator shaft and the reducer to prevent axial movement of the agitator shaft.

[0009] Preferably, the agitator support is welded to the bottom of the batch mixing tank to provide support for the entire device.

[0010] The beneficial effects achieved by the utility model are as follows: a speed reducer is added between the stirring motor and the stirring shaft, so that the stirring device can run more stably under low-speed conditions; a method of using multiple sets of blade assemblies to cooperate with each other can make the stirring efficiency of the equipment higher and the stirring more uniform; the use of bearings is reduced, and a copper sleeve is used at the bottom as a sliding bearing, which reduces the complicated maintenance and repair work caused by bearing damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of a stirring device of a batch mixing device of the utility model;

[0012] Figure 2 is a schematic diagram of the structure of the stirring shaft;

[0013] In the figure: 1- stirring motor; 2- speed reducer; 3- limit flange; 4- stirring shaft; 5- stirring blade assembly; 6- stirring support; 7- limit step; 8- copper sleeve. DETAILED DESCRIPTION

[0014] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] like Figure 1-2 As shown, a stirring device of a batch mixing equipment of the utility model comprises a stirring motor 1, a reducer 2, a limiting flange 3, a stirring shaft 4, a stirring blade assembly 5, a stirrer support 6 and a copper sleeve 8. The flat key shaft of the stirring motor 1 is installed together with the flat key groove of the reducer 2. The reducer 2 reduces the output speed of the stirring motor 1. The stirring shaft 4 is connected to the reducer 2 through a flat key to transmit the output torque of the stirring motor 1 to the stirring shaft 4. The stirring shaft 4 limits the stirring shaft 4 through the limiting flange 3 to prevent the axial movement during operation; the stirring blade assembly 5 is connected to the stirring shaft 3 through a flat key to transmit the torque of the stirring shaft 4 to the stirring blade assembly 5, driving the blades on the stirring blade assembly 5 to rotate, thereby driving the liquid in the batch mixing tank to be mixed evenly. The top of the stirring shaft 4 is fixed in the stirrer support 6, and the stirrer support 6 is equipped with a copper sleeve 7. The copper sleeve 7 separates the stirring shaft 4 from the stirrer support 6 to reduce wear.

[0016] In this embodiment, the stirring shaft 4 is a hollow structure, which can reduce the mass and increase the tolerable torque; the stirring shaft 4 is processed with a flat keyway and various limiting steps, the stirring blade assembly 5 is fixedly installed on the stirring shaft 4 by bolts, and the other end of the stirring shaft 4 is precisely processed to cooperate with the copper sleeve 7. The stirring shaft 4 is provided with a limiting step 7 for limiting the axial movement of the stirring blade assembly 5; the torque is transmitted between the stirring shaft 4 and the stirring blade assembly 5 through a flat key, and the stirring blade assembly 5 is fixed on the stirring shaft 4 by bolts; the connection between the stirring shaft 4 and the reducer 2 is provided with a limiting flange 3 for preventing the axial movement of the stirring shaft 4.

[0017] In this embodiment, the stirring blade assembly 5 includes six blades that are inclined at a certain angle and evenly distributed.

[0018] In this embodiment, the agitator motor 1 provides a power source for the entire agitator device, and an external hydraulic device provides high-pressure hydraulic oil to drive the agitator motor 1 to rotate, and further drives the agitator shaft 4 and the agitator blade assembly 5 to rotate.

[0019] The reducer 2 is a speed reduction device. The flat key shaft of the agitator motor 1 and the flat key slot of the reducer 2 are installed together with an interference fit. The reducer 2 reduces the output speed of the agitator motor 1.

[0020] The limiting flange 3 is a split-type connecting flange, which limits the stirring shaft 4 to prevent its axial movement.

[0021] In this embodiment, the agitator support 6 is welded to the bottom of the batch mixing tank to provide support for the entire device.

[0022] It should be noted that the description of the above technical solutions is exemplary, and this specification can be embodied in different forms and should not be interpreted as being limited to the technical solutions set forth herein. On the contrary, providing these descriptions will make the disclosure of the utility model thorough and complete, and will fully convey the scope disclosed in this specification to those skilled in the art. In addition, the technical solution of the utility model is limited only by the scope of the claims.

[0023] Finally, it should be pointed out that the above embodiments are only representative examples of the present utility model. Obviously, the present utility model is not limited to the above embodiments, and there are many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model shall be considered to belong to the protection scope of the present utility model.

Claims

1. A stirring device for batch mixing equipment, characterized in that: The invention comprises a stirring motor (1), a speed reducer (2), a stirring shaft (4), a stirring blade assembly (5), a stirring support (6) and a copper sleeve (8); the stirring motor (1) is fixedly connected to the upper end of the stirring shaft (4) via the speed reducer (2) to drive the stirring shaft (4) to rotate; the stirring motor (1) is fixedly connected to the speed reducer (2) via a flat key; the stirring shaft (4) is fixedly connected to the speed reducer (2) via a flat key; a plurality of stirring blade assemblies (5) are arranged on the stirring shaft (4); a stirring support (6) is arranged at the lower end of the stirring shaft (4); and a copper sleeve (8) is arranged between the stirring support (6) and the stirring shaft (4).

2. The stirring device of the batch mixing equipment according to claim 1, characterized in that: The stirring shaft (4) is a hollow structure.

3. The stirring device of the batch mixing equipment according to claim 1, characterized in that: The stirring shaft (4) is provided with a limiting step for limiting the axial movement of the stirring blade assembly (5).

4. The stirring device of the batch mixing equipment according to claim 1, characterized in that: Torque is transmitted between the stirring shaft (4) and the stirring blade assembly (5) via a flat key, and the stirring blade assembly (5) is fixed to the stirring shaft (4) via bolts.

5. The stirring device of the batch mixing equipment according to claim 1, characterized in that: A limiting flange (3) is provided at the connection between the stirring shaft (4) and the reducer (2) for preventing the stirring shaft (4) from axial movement.

6. The stirring device of the batch mixing equipment according to claim 1, characterized in that: The agitator support (6) is welded to the bottom of the batch mixing tank to provide support for the entire device.