Material proportioning and mixing device for water-soluble sulfonated phenolic resin production
By designing a mixed device in the production ratio of water -soluble sulfurized phenolic resin, the problem of uniform mixing and inconvenience in the existing technologies of powder materials can be solved, and a more efficient mixing and feeding process are achieved.
Patent Information
- Application Number
- CN202421247233.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the prior art, powdered materials cannot be stirred evenly at the bottom of the mixing tank, and the discharge is inconvenient, resulting in uneven mixing and low production efficiency.
Designed a mixed device for the production of water -soluble sulfurized phenolic resin, including weighing mechanisms, self -modified roller racks and mixing mechanisms. Mixing to ensure the uniform mixing of the powder material, and the feeding of the fan is assisted.
The uniform mixing and convenient feeding of powder materials are realized, which improves production efficiency and product quality.
Smart Images

Figure CN222401347U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of proportioning and mixing devices, in particular to a material proportioning and mixing device for producing water-soluble sulfonated phenolic resin. Background Art
[0002] At present, when producing water-soluble sulfonated phenolic resin, it is mainly prepared by condensing and sulfonating phenol, formaldehyde and sodium bisulfite, and then performing resinization and complexation reaction with water. Before sulfonation, phenol and sodium bisulfite need to be mixed according to a ratio.
[0003] In the prior art, when phenol and sodium bisulfite are mixed, phenol and sodium bisulfite with a good ratio are usually added to a vertically distributed mixing tank in sequence, and then the phenol and sodium bisulfite are stirred and mixed by a stirring mechanism arranged in the mixing tank. However, in the above method, in order to avoid affecting the rotation of the stirring mechanism, a certain gap is usually left between the bottom of the stirring mechanism and the inner bottom surface of the mixing tank. Since phenol and sodium bisulfite are both powdery materials, in the prior art, the powdery materials such as phenol and sodium bisulfite located at the bottom of the mixing tank cannot be stirred during mixing, so that the phenol and sodium bisulfite powdery materials cannot be mixed evenly; in addition, after the mixing of phenol and sodium bisulfite powdery materials is completed, it is not convenient to discharge the materials from the mixing tank. Therefore, there are still shortcomings and deficiencies in the prior art. Utility Model Content
[0004] The purpose of the utility model is to provide a material proportioning and mixing device for producing water-soluble sulfonated phenolic resin, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above problems, the technical solution adopted by the utility model is:
[0006] A material proportioning and mixing device for producing water-soluble sulfonated phenolic resin, comprising a weighing mechanism, a material proportioning hopper is arranged on the weighing mechanism, a horizontally distributed self-adjusting roller frame is arranged on one side of the weighing mechanism, a horizontally distributed mixing tank is arranged on the self-adjusting roller frame, the mixing tank is a cylindrical tank, and a stirring mechanism arranged coaxially with the mixing tank is installed on the mixing tank, a feeding hopper is fixedly connected to one end of the mixing tank close to the weighing mechanism, and a sealing cover that can be opened and closed automatically is installed on the end of the feeding hopper away from the mixing tank;
[0007] The mixing tank body is fixedly connected with a discharge pipe which is perpendicular to the mixing tank and has a first switch valve, and both ends of the mixing tank are fixedly connected with horizontally distributed ventilation pipes, the ventilation pipe and the discharge pipe are located on the same side of the mixing tank, and the second switch valve is installed on the ventilation pipe, and the end of the ventilation pipe away from the mixing tank is also connected to a blower installed on the mixing tank.
[0008] Furthermore, one end of the feed hopper away from the mixing tank is the feed end and is arranged horizontally, and the other end of the feed hopper is inclined. A movable feeding mechanism is arranged between the self-adjusting roller frame and the weighing mechanism. The feeding mechanism includes a vertically distributed frame, a universal wheel is installed at the bottom of the frame, and a grain sucking machine with a feed port and a discharge port is installed on the top of the frame. The feed port of the grain sucking machine is connected to a feed hose, and the discharge port of the grain sucking machine is connected to a horizontally distributed feed pipe, and the feed pipe is adapted to the feed end of the feed hopper.
[0009] Furthermore, the sealing cover is distributed vertically, and is slidably connected to the feed end of the feed hopper. One side of the sealing cover passes through the feed hopper and is connected to an electric telescopic rod capable of driving the sealing cover to slide. The electric telescopic rod is installed on the mixing tank.
[0010] Furthermore, there are two groups of weighing mechanisms, and each group of weighing mechanisms is provided with a batching hopper.
[0011] Furthermore, two vertically oppositely distributed L-shaped limit blocks are installed on both sides of the self-adjusting roller frame, and the L-shaped limit blocks are respectively located outside the two ends of the mixing tank.
[0012] Furthermore, the stirring mechanism includes a stirring shaft located in the mixing tank and coaxially arranged with the mixing tank, a plurality of stirring rods are installed on the stirring shaft along the length direction of the stirring shaft, and one end of the stirring shaft is rotatably connected to the mixing tank, and this end of the stirring shaft is also transmission-connected to a drive motor installed on the mixing tank after passing through the mixing tank.
[0013] Furthermore, the mixing tank includes a horizontally distributed tank body with openings at both ends, both ends of the tank body are detachably and fixedly connected with a tank cover, the drive motor is installed on the tank cover, and the end of the stirring shaft away from the drive motor is plugged into the tank cover, the ventilation pipe, blower and feed hopper are all installed on the tank cover, and the discharge pipe is installed on the tank body.
[0014] By adopting the above technical solution, the beneficial effects of the utility model are:
[0015] When the utility model is in use, by setting a weighing mechanism and a mixing hopper, powdery materials such as phenol and sodium bisulfite can be weighed and proportioned, and then when the sealing cover is opened, the powdery materials can be added into the mixing tank in sequence through the feed hopper, and then the powdery materials can be stirred and mixed by the stirring mechanism arranged on the mixing tank, and at the same time, the mixing tank can be driven to rotate by the self-adjusting roller frame, so that the uniformity of the powdery materials when mixed can be improved; in addition, when the powdery materials are mixed, the discharge pipe can be located at the bottom of the mixing tank and distributed vertically, and then when the first switch valve is opened, the powdery materials after mixing can be discharged through the discharge pipe, and when the discharge speed gradually slows down, because the blower is also located at the two ends of the bottom of the mixing tank at this time, when the second switch valve is opened, the powdery materials can be blown to the position of the discharge pipe in sequence by the blower, so that the powdery materials can be discharged from the mixing tank conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of the structure with a partial enlargement at the center;
[0018] Figure 3 This is one of the structural diagrams of some devices of the utility model;
[0019] Figure 4 This is the second schematic diagram of the structure of some devices of the utility model.
[0020] Figure numerals: 1. batching hopper; 2. weighing mechanism; 3. self-adjusting roller frame; 4. mixing tank; 41. tank body; 42. tank cover; 43. connecting bolts; 5. stirring mechanism; 51. stirring shaft; 52. stirring rod; 53. driving motor; 6. feeding hopper; 7. blower; 8. feeding mechanism; 81. frame; 82. universal wheel; 83. grain suction machine; 84. feeding hose; 85. feeding pipe; 9. L-shaped limit block; 10. first switch valve; 11. discharge pipe; 12. sealing cover; 13. ventilation pipe; 14. second switch valve; 15. electric telescopic rod. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the implementation mode of the present invention is further described in detail below with reference to the accompanying drawings.
[0022] like Figures 1 to 4As shown, the utility model provides a material proportioning and mixing device for the production of water-soluble sulfonated phenolic resin, comprising a weighing mechanism 2, on which a proportioning hopper 1 is arranged, specifically, the weighing mechanism 2 is an electronic scale with a display screen in the prior art, and the proportioning hopper 1 is in the shape of a funnel with an opening on the top surface; when in use, the weighing mechanism 2 and the proportioning hopper 1 can weigh and proportion powdered materials such as phenol and sodium bisulfite; a horizontally distributed self-adjusting roller frame 3 is arranged on one side of the weighing mechanism 2, and a horizontally distributed mixing tank 4 is arranged on the self-adjusting roller frame 3, and the mixing tank 4 is a cylindrical tank, specifically, the self-adjusting roller frame 3 is the prior art, that is, the self-adjusting roller frame 3 includes an active roller frame, a passive roller frame, a plurality of rollers, a transmission mechanism, a driving mechanism and a speed controller, etc., and when in use, the self-adjusting roller frame The active roller frame and the passive roller frame of the wheel frame 3 are fixed in position, and the self-adjusting roller frame 3 can drive the mixing tank 4 to rotate; and a stirring mechanism 5 coaxially arranged with the mixing tank 4 is installed on the mixing tank 4, and the stirring mechanism 5 can stir and mix the powdered materials in the mixing tank 4; the end of the mixing tank 4 close to the weighing mechanism 2 is fixedly connected to the feed hopper 6, and the end of the feed hopper 6 away from the mixing tank 4 is equipped with a sealing cover 12 that can be opened and closed automatically; specifically, when in use, after opening the sealing cover 12, the powdered materials can be added into the mixing tank 4 in sequence through the feed hopper 6, and then the powdered materials can be stirred and mixed through the stirring mechanism 5 arranged on the mixing tank 4, and at the same time, the mixing tank 4 can be driven to rotate by the self-adjusting roller frame 3, which can improve the uniformity of mixing the powdered materials.
[0023] In addition, a discharge pipe 11 which is perpendicular to the mixing tank 4 and has a first switch valve 10 is fixedly connected to the tank body of the mixing tank 4, and the first switch valve 10 is used to open and close the discharge pipe 11; and horizontally distributed ventilation pipes 13 are fixedly connected to the outside of both ends of the mixing tank 4, and the ventilation pipe 13 and the discharge pipe 11 are located on the same side of the mixing tank 4. Specifically, the two ventilation pipes 13 are symmetrically distributed on both sides of the discharge pipe 11; and a second switch valve 14 is installed on the ventilation pipe 13, and the second switch valve 14 is used to open and close the ventilation pipe 13; the end of the ventilation pipe 13 away from the mixing tank 4 is also connected to a blower 7 installed on the mixing tank 4. Specifically, the blower 7 has its own power supply and start-stop switch, and the power supply and start-stop switch of the blower 7 are installed on the mixing tank 4. When in use, when the powdered material is mixed After completion, the discharge pipe 11 can be located at the bottom of the mixing tank 4 and distributed vertically, and then when the first switch valve 10 is opened, the powdered material after mixing can be discharged through the discharge pipe 11, and when the discharge speed gradually slows down, since the blower 7 is also located at both ends of the bottom of the mixing tank 4 at this time, when the second switch valve 14 is opened, the powdered material can be blown to the position of the discharge pipe 11 in sequence by the blower 7, so that the powdered material can be discharged from the mixing tank 4 conveniently; in addition, when the mixing tank 4 is rotating, when the ventilation pipe 13 rotates to the top of the mixing tank 4, the rotation of the mixing tank 4 can be stopped, and then the second switch valve 14 is opened, and the blower 7 is started. At this time, the powdered material located in the ventilation pipe 13 can be blown into the mixing tank 4.
[0024] In order to facilitate the addition of powdered materials into the mixing tank 4, Figure 1 As shown, one end of the feed hopper 6 away from the mixing tank 4 is the feed end and is arranged horizontally, and the other end of the feed hopper 6 is inclined, so that after the powdered material is added into the feed hopper 6, the powdered material can be easily dropped into the mixing tank 4; in addition, when the mixing tank 4 is rotating, when the feed hopper 6 rotates to the top of the mixing tank 4, the powdered material in the feed hopper 6 can also drop into the mixing tank 4; a movable feeding mechanism 8 is arranged between the self-adjusting roller frame 3 and the weighing mechanism 2, and the feeding mechanism 8 includes a vertically distributed frame 81, a universal wheel 82 is installed at the bottom of the frame 81, and a grain suction machine with a feeding port and a discharging port is installed at the top of the frame 81. 83. The grain sucking machine 83 is a grain sucking machine in the prior art and has its own power supply and start-stop switch. When in use, the grain sucking machine 83 is a power source for conveying powdered materials; the feed port of the grain sucking machine 83 is connected with a feed hose 84, and the discharge port of the grain sucking machine 83 is connected with a horizontally distributed feed pipe 85, and the feed pipe 85 is adapted to the feed end of the feed hopper 6. Specifically, when in use, after opening the sealing cover 12, the feed pipe 85 can be inserted into the feed end of the feed hopper 6 by moving the feeding mechanism 8, and then the feed hose 84 can be inserted into the batching hopper 1. At this time, when the grain sucking machine 83 is started, the powdered materials in the batching hopper 1 can be easily added into the mixing tank 4.
[0025] The specific way in which the sealing cover 12 can be automatically opened and closed is as follows: Figure 1 and Figure 2 As shown, the sealing cover 12 is vertically distributed, and the sealing cover 12 is slidably connected to the feed end of the feed hopper 6. One side of the sealing cover 12 passes through the feed hopper 6 and is also connected to an electric telescopic rod 15 that can drive the sealing cover 12 to slide. The electric telescopic rod 15 is installed on the mixing tank 4. Specifically, the electric telescopic rod 15 can be set as an electric push rod and has its own power supply and start-stop switch, and the power supply and start-stop switch of the electric telescopic rod 15 are both installed on the mixing tank 4; in the initial state, the telescopic end of the electric telescopic rod 15 is in an extended state, at this time, the sealing cover 12 can close the feed end of the feed hopper 6; and when the telescopic end of the electric telescopic rod 15 is in the process of retracting, the sealing cover 12 can slide to automatically open the feed end of the feed hopper 6.
[0026] Furthermore, there are two groups of weighing mechanisms 2, and each group of weighing mechanisms 2 is provided with a batching hopper 1. Specifically, during use, when the powdered material in one of the batching hoppers 1 is loaded through the loading mechanism 8, the other group of weighing mechanisms 2 and the batching hopper 1 can be used to weigh another powdered material to improve production efficiency.
[0027] Further, such as Figure 1 As shown, two vertically oppositely distributed L-shaped limit blocks 9 are installed on both sides of the self-adjusting roller frame 3, and the L-shaped limit blocks 9 are respectively located outside the two ends of the mixing tank 4. Specifically, the four L-shaped limit blocks 9 are respectively located at the four corners of the self-adjusting roller frame 3, and the L-shaped limit blocks 9 are respectively installed on the active roller frame and the passive roller frame of the self-adjusting roller frame 3; in addition, when the mixing tank 4 does not rotate, the top of the vertical block of the L-shaped limit block 9 overlaps with the bottom of the mixing tank 4, and the overlapping range does not affect the rotation of the mixing tank 4; and when in use, the L-shaped limit block 9 can limit the position of the mixing tank 4, so that when the mixing tank 4 is rotating, the mixing tank 4 can be prevented from sliding off the self-adjusting roller frame 3.
[0028] The specific configuration of the stirring mechanism 5 is as follows: Figure 1 and Figure 4As shown, the stirring mechanism 5 includes a stirring shaft 51 located in the mixing tank 4 and coaxially arranged with the mixing tank 4, a plurality of stirring rods 52 are installed on the stirring shaft 51 along the length direction of the stirring shaft 51, and one end of the stirring shaft 51 is rotatably connected to the mixing tank 4, and this end of the stirring shaft 51 is also transmission-connected to a driving motor 53 installed on the mixing tank 4 after passing through the mixing tank 4. Specifically, the driving motor 53 has its own power supply and start-stop switch, and the power supply and start-stop switch of the driving motor 53 are both installed on the mixing tank 4. When in use, after starting the driving motor 53, it can drive the stirring shaft 51 to rotate, and the stirring shaft 51 can drive the stirring rod 52 to rotate during the rotation process, so that the powdered material in the mixing tank 4 can be stirred and mixed.
[0029] Further, such as Figure 1 As shown, the mixing tank 4 includes a tank body 41 which is horizontally distributed and has openings at both ends. Both ends of the tank body 41 are detachably fixedly connected to a tank cover 42 by a plurality of connecting bolts 43. Specifically, the connecting bolts 43 are countersunk bolts. When the tank cover 42 is connected to the tank body 41, the screw end of the connecting bolt 43 passes through the tank cover 42 and is threadedly connected to the tank body 41. The head of the connecting bolt 43 is located in the countersunk hole opened on the tank cover 42, so that the tank cover 42 can be easily removed and installed on the tank body 41. The driving motor 53 is installed on the tank cover 42. The stirring mechanism 51 is mounted on the tank cover 42, and one end of the stirring shaft 51 away from the driving motor 53 is plugged into the tank cover 42, which can improve the stability of the stirring shaft 51 during the rotation process. In addition, after the tank cover 42 is removed, the stirring mechanism 5 can also be taken out from the tank body 41, which can facilitate the cleaning of the powdered material remaining on the stirring mechanism 5, and at the same time, it is also convenient to clean the powdered material remaining in the mixing tank 4; in addition, the ventilation pipe 13, the blower 7 and the feed hopper 6 are all installed on the tank cover 42, and the discharge pipe 11 is installed on the tank body 41.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the actual scope of the protection required. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A material proportioning and mixing device for producing a water-soluble sulfonated phenolic resin, comprising a weighing mechanism, wherein a material proportioning hopper is provided on the weighing mechanism, and characterized in that: A horizontally distributed self-adjusting roller frame is provided on one side of the weighing mechanism, a horizontally distributed mixing tank is provided on the self-adjusting roller frame, the mixing tank is a cylindrical tank, and a stirring mechanism coaxially arranged with the mixing tank is installed on the mixing tank, a feeding hopper is fixedly connected to one end of the mixing tank close to the weighing mechanism, and a sealing cover that can be opened and closed automatically is installed on the end of the feeding hopper away from the mixing tank; The mixing tank body is fixedly connected with a discharge pipe which is perpendicular to the mixing tank and has a first switch valve, and both ends of the mixing tank are fixedly connected with horizontally distributed ventilation pipes, the ventilation pipe and the discharge pipe are located on the same side of the mixing tank, and the second switch valve is installed on the ventilation pipe, and the end of the ventilation pipe away from the mixing tank is also connected to a blower installed on the mixing tank.
2. The material proportioning and mixing device for producing a water-soluble sulfonated phenolic resin according to claim 1, characterized in that: The end of the feed hopper away from the mixing tank is the feed end and is arranged horizontally, and the other end of the feed hopper is inclined. A movable feeding mechanism is arranged between the self-adjusting roller frame and the weighing mechanism. The feeding mechanism includes a vertically distributed frame, a universal wheel is installed at the bottom of the frame, and a grain sucking machine with a feed port and a discharge port is installed on the top of the frame. The feed port of the grain sucking machine is connected to a feed hose, and the discharge port of the grain sucking machine is connected to a horizontally distributed feed pipe, and the feed pipe is adapted to the feed end of the feed hopper.
3. The material proportioning and mixing device for producing a water-soluble sulfonated phenolic resin according to claim 2, characterized in that: The sealing cover is vertically distributed and is slidably connected to the feed end of the feed hopper. One side of the sealing cover passes through the feed hopper and is connected to an electric telescopic rod capable of driving the sealing cover to slide. The electric telescopic rod is installed on the mixing tank.
4. The material proportioning and mixing device for producing a water-soluble sulfonated phenolic resin according to claim 2, characterized in that: The number of the weighing mechanisms is two groups, and each group of weighing mechanisms is provided with a batching hopper.
5. The material proportioning and mixing device for producing a water-soluble sulfonated phenolic resin according to claim 1, characterized in that: Two vertically oppositely distributed L-shaped limit blocks are installed on both sides of the self-adjusting roller frame, and the L-shaped limit blocks are respectively located outside the two ends of the mixing tank.
6. The material proportioning and mixing device for producing a water-soluble sulfonated phenolic resin according to claim 1, characterized in that: The stirring mechanism includes a stirring shaft located in the mixing tank and coaxially arranged with the mixing tank, a plurality of stirring rods are installed on the stirring shaft along the length direction of the stirring shaft, and one end of the stirring shaft is rotatably connected to the mixing tank. After passing through the mixing tank, this end of the stirring shaft is also transmission-connected to a driving motor installed on the mixing tank.
7. The material proportioning and mixing device for producing a water-soluble sulfonated phenolic resin according to claim 6, characterized in that: The mixing tank comprises a horizontally distributed tank body with openings at both ends, both ends of the tank body are detachably and fixedly connected with tank covers, the driving motor is mounted on the tank cover, and the end of the stirring shaft away from the driving motor is plugged into the tank cover, the ventilation pipe, blower and feed hopper are all mounted on the tank cover, and the discharge pipe is mounted on the tank body.