Novel gum dipping device for prepreg machine
By designing a new type of plastic immersion device including synchronous gear set and adjustable glue routes, the lack of existing device in the uniformity and stability of the existing device in the uniformity and stability of the glue, and realizing the precise control and improvement of the production efficiency of glue.
Patent Information
- Application Number
- CN202420419320.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing glue dipping devices perform poorly in terms of glue dipping uniformity and stability, which affects product quality and production efficiency, and is difficult to meet the technical requirements of different glue dipping materials and thicknesses.
A new type of plastic immersion device including the bottom platform bracket, the hot melting glue device and the adhesive roller device is designed. The synchronous relative motion of active adhesive heating rolls and the heating roller from a motion immersion glue is adjusted through synchronous gear sets. In order to adapt to different materials and thickness, accurately control the processing process.
The accurate control of glue is implemented, the production efficiency is improved, the waste of resource waste and environmental pollution, and meet the needs of glue for different technical requirements.
Smart Images

Figure CN222402071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber prepreg processing equipment, in particular to a novel glue dipping device for a prepreg machine. Background Art
[0002] After the surface treatment, carbon fiber needs to be glued, which is used to protect the surface activity of carbon fiber after surface treatment and enhance the bonding strength between carbon fiber and matrix resin. The glue forms a smooth and tough film on the surface of the filaments and fibers, improves wear resistance, prevents the generation of hair, and maintains the original elasticity. The glue penetrates into the fiber and glues part of the fiber to increase the cohesion. At present, there are two main processes for the production of thermosetting resin matrix carbon fiber prepregs at home and abroad: solution impregnation and hot melt. The advantage of the solution impregnation method is that the reinforcing material is easily impregnated by the resin matrix; thin prepregs can be manufactured, and thick prepregs can also be manufactured; the equipment cost is relatively low. The disadvantage is that a drying furnace is required to remove the solvent or recover the solvent. Improper handling can cause combustion or environmental pollution; prepregs often have a certain amount of solvent remaining, which is easy to form voids during molding, affecting the performance of composite materials. The advantages of hot melt impregnation are high process speed and high efficiency; easy to control resin content; no solvent, low volatile content of prepreg, safe process; no need for drying furnace, reduced environmental pollution; film making and impregnation process can be carried out in steps, reducing the loss of materials, especially expensive reinforcement materials; and the appearance quality of prepregs made by this process is also good. Disadvantages are that thick prepregs, especially fabrics, are difficult to impregnate, high viscosity resins are difficult to impregnate, the amount of release paper and PE film is large, and currently only one-sided impregnation can be achieved, which cannot meet actual needs. These two process methods have their own advantages and disadvantages, but the overall production efficiency is relatively low.
[0003] In the whole prepreg machine field, the dipping device is a key component. At the same time, the existing dipping device has low dipping uniformity and stability, which affects product quality and production efficiency. It has become an urgent need to improve the dipping quality and production efficiency of the dipping device. Summary of the invention
[0004] In view of the shortcomings and deficiencies in the prior art, the utility model provides a new type of dipping device for a prepreg machine, which has an ingenious structural design and can adjust the dipping route according to different dipping materials and dipping thicknesses, so as to meet different technical requirements, achieve precise control, save time and effort, and significantly improve dipping efficiency.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: the utility model provides a new type of dipping device for a prepreg machine, including a bottom platform bracket, a hot melt adhesive device and a dipping roller device that match each other, and the dipping roller device is arranged on the bottom platform bracket.
[0006] The dipping roller device comprises an active dipping heating roller and a driven dipping heating roller which are symmetrically and parallelly arranged, and one end of the active dipping heating roller and the driven dipping heating roller are controlled to move synchronously relative to each other through a synchronous gear set; the other end of the active dipping heating roller is connected to the transmission shaft of the first servo motor through a goniometer;
[0007] The active dipping and heating roller and the driven dipping and heating roller are respectively connected with glue-blocking plates on the front and rear sides, and the upper space between the active dipping and heating roller and the driven dipping and heating roller is enclosed into a dipping pool by the glue-blocking plates on the front and rear sides;
[0008] A group of glue melting devices are symmetrically arranged above the glue dipping pool, the active glue dipping heating roller and the driven glue dipping heating roller.
[0009] Preferably, the glue melting device comprises two sets of heating panels, which are symmetrical and inclined downward into the glue dipping pool;
[0010] A heating cover is installed at the bottom of the heating panel to heat the colloid inside the heating panel.
[0011] Preferably, an upper frame is connected to the upper portion of the bottom platform bracket, and the bottom of the heating panel is supported on the upper frame by a connection base and a group of longitudinal support rods.
[0012] Preferably, the rubber stopper is adjustably mounted on the longitudinal support rod assembly through a rubber stopper mounting seat and an adjusting device;
[0013] The adjusting device includes a positioning nut and a vertical lead screw. The side wall of the positioning nut is fixedly connected to the stop rubber plate mounting seat. After the vertical lead screw passes through the positioning nut, its bottom is connected to the light hole of the stop rubber plate.
[0014] The upper part of the stop rubber plate mounting seat is connected with a horizontally arranged limiting slide groove plate, and the upper part of the vertical lead screw is installed in the limiting groove of the limiting slide groove plate.
[0015] Preferably, the upper part of the rubber stop plate mounting seat is provided with an adjustable through hole and an adjustment gap plate which are combined and connected with the longitudinal support rod. After the longitudinal support rod passes through the adjustable through hole, threaded holes are provided on the rubber stop plate mounting seat on both sides of the adjustment gap plate. The locking and loosening of the longitudinal support rod can be achieved by means of an adjustment screw passing through the threaded holes on both sides of the adjustment gap plate.
[0016] Preferably, a heating filter screen plate matching the heating panel is installed at the glue outlet at the bottom of the heating panel; and a tilt angle adjustment device is also connected to the outer end of the heating panel.
[0017] Preferably, a pad is provided at the bottom of the rubber blocking plate, and the pad is made of polytetrafluoroethylene; the upper surfaces of the active rubber dipping heating roller and the driven rubber dipping heating roller are made of smooth steel.
[0018] Preferably, the two ends of the driven dipping and heating roller are fixed to the bottom platform bracket through a first rubber roller mounting seat, and the two ends of the active dipping and heating roller are laterally movably mounted on the bottom platform bracket through a second rubber roller mounting seat.
[0019] A slider is provided at the bottom of the second rubber roller mounting seat, and a slide rail matching the slider at the bottom of the second rubber roller mounting seat is provided on the bottom platform bracket.
[0020] A screw support seat is provided on the bottom platform bracket away from the side of the driven glue dipping and heating roller, and the screw support seat is connected with a transverse screw connected to the second glue roller mounting seat and a second servo motor. The transmission shaft of the second servo motor controls the positive and negative rotation of the transverse screw through an angle gauge, thereby controlling the lateral distance between the active glue dipping and heating roller and the driven glue dipping and heating roller.
[0021] Preferably, the synchronous gear set comprises a pinion B and a pinion C meshingly connected up and down, and the pinion B and the pinion C are limitedly hinged by a first connecting plate;
[0022] A large gear D is connected to the end of the active dipping and heating roller, and a large gear A is connected to the end of the driven dipping and heating roller. The large gear D and the large gear A have the same gear size, the small gear B and the small gear C have the same size, the small gear B is meshed with the large gear A and the small gear C at the same time, and the small gear C is meshed with the small gear B and the large gear D at the same time; the large gear A, the small gear B and the large gear D are all axial limit fixings, and the rotating shaft of the large gear C is installed in the arc-shaped slide groove hole on the first rubber roller mounting seat, and it can be slidably connected in the arc-shaped slide groove hole.
[0023] Preferably, the upper frame is a quadrangular prism frame, and a first guide roller matching the feed cloth is connected to the side of the upper frame, and the first guide roller is arranged parallel to the active dipping and heating roller, and is in the same horizontal plane as the top of the active dipping and heating roller;
[0024] Two sets of second guide rollers and third guide rollers are respectively connected to the bottom surface of the top frame of the upper frame, and the center lines of the active dipping and heating roller and the driven dipping and heating roller are arranged parallel to the third guide roller;
[0025] The first guide roller and the second guide roller are respectively arranged on the outer side and the inner side of the vertical frame of the upper frame on the same side;
[0026] A fourth guide roller is also arranged at the bottom of the platform bracket, and the fourth guide roller is arranged on the right side of the driven dipping and heating roller.
[0027] The utility model provides a novel glue dipping device for a prepreg machine. It has the following beneficial effects:
[0028] (1) The utility model discloses a novel glue dipping device for a prepreg machine, which realizes synchronous relative movement between the active glue dipping heating roller and the driven glue dipping heating roller, and can generate a gap between the two pressing rollers, and can accurately control the feed cloth to effectively pass through the glue dipping pool between the active glue dipping heating roller and the driven glue dipping heating roller, and accurately control the type and thickness of the hot melt adhesive required on the feed cloth. The prepreg tape extruded by the two heating rollers does not need to be extruded twice to remove excess hot melt adhesive, and the overall precise control of the prepreg machine's glue dipping is realized, and there will be no waste of resources and environmental pollution due to excessive hot melt adhesive, which meets the actual glue dipping needs and has a wide range of applications.
[0029] (2) The new type of dipping device for the prepreg machine of the utility model has an ingenious structural design and can adjust the dipping route according to different dipping materials and dipping thicknesses, thereby meeting different technical requirements, achieving precise control, saving time and effort, and significantly improving dipping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the structure of the utility model;
[0031] Figure 2 for Figure 1 A schematic structural diagram of the front view of the mid-dip heating roller;
[0032] Figure 3 for Figure 2 A structural schematic diagram of a rear view of a dipped heating roller;
[0033] Figure 4 for Figure 1 Schematic diagram of the structure of the middle heating panel and the rubber plate;
[0034] Figure 5 for Figure 1 A schematic diagram of the structure of a stereogram;
[0035] Figure 6 for Figure 4 A is a schematic diagram of the structure of a partial enlarged view of FIG.
[0036] Figure 7 This is a schematic diagram of the horizontal feeding and discharging method of the utility model;
[0037] Figure 8 This is a schematic diagram of the vertical feeding and downward tilted discharging method of the utility model;
[0038] Fig. 9 It is a schematic diagram of the vertical feeding and horizontal discharging method of the utility model.
[0039] In the figure: 1. bottom platform bracket, 2. active dipping and heating roller, 3. driven dipping and heating roller, 4. rubber plate, 5. first servo motor, 6. small gear B, 7. small gear C, 8. large gear D, 9. large gear A, 10. first rubber roller mounting seat, 11. arc-shaped slide slot hole, 12. heating panel, 13. heating filter screen plate, 14. upper frame, 15. rubber plate mounting seat, 16. longitudinal support rod assembly, 17. positioning nut, 18. vertical lead screw, 19. limit slide slot plate, 20. tilt angle adjustment device, 21. second rubber roller mounting seat, 22. slider, 23. slide rail, 24. first guide roller, 25. second guide roller, 26. third guide roller, 25. second guide roller, 27. fourth guide roller, 28. transverse lead screw. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0041] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] See also Figure 1-4 , the utility model provides a technical solution:
[0043] The utility model provides a new type of dipping device for a prepreg machine, comprising a bottom platform bracket 1, a hot melt adhesive device and a dipping roller device that match each other, the dipping roller device being arranged on the bottom platform bracket 1, the dipping roller device comprising an active dipping heating roller 2 and a driven dipping heating roller 3 that are symmetrically and parallelly arranged, one end of the active dipping heating roller 2 and the driven dipping heating roller 3 being controlled to move synchronously relative to each other through a synchronous gear set, and the other end of the active dipping heating roller 2 being connected to the transmission shaft of the first servo motor 5 through a turner. The active dipping heating roller 2 and the driven dipping heating roller 3 are respectively connected with a glue stop plate 4 on the front and rear sides, and the upper space between the active dipping heating roller 2 and the driven dipping heating roller 3 is enclosed into a dipping pool by the glue stop plates 4 on the front and rear sides; a group of melt glue devices are symmetrically arranged above the dipping pool and above the active dipping heating roller 2 and the driven dipping heating roller 3. This structural design can realize the synchronous relative movement between the active dipping and heating roller 2 and the driven dipping and heating roller 3, and can create a gap between the two pressure rollers, with precise control, and can effectively pass the feed cloth through the dipping pool between the active dipping and heating roller 2 and the driven dipping and heating roller 3, and precisely control the type and thickness of the hot melt adhesive required on the feed cloth. The prepreg tape extruded by the two heating rollers does not need to be squeezed again to remove excess hot melt adhesive, thereby realizing precise control of the prepreg machine dipping as a whole, and will not cause waste of resources and environmental pollution due to excessive hot melt adhesive, thereby meeting actual dipping needs and having a wide range of applications.
[0044] The utility model provides a novel dipping device for a prepreg machine, wherein a synchronous gear set comprises a pinion B 6 and a pinion C 7 meshingly connected up and down, and the pinion B 6 and the pinion C 7 are limitedly hinged through a first connecting plate. A large gear D 8 is connected to the end of the active dipping and heating roller 2, and a large gear A 9 is connected to the end of the driven dipping and heating roller 3. The large gear D 8 and the large gear A 9 have the same gear size, and the pinion B 6 and the pinion C 7 have the same size. The pinion B 6 meshes with the large gear A 9 and the pinion C 7 at the same time, and the pinion C 7 meshes with the pinion B 6 and the large gear D 8 at the same time; the large gear A 9, the pinion B 6 and the large gear D 8 are all axially limited fixing parts, and the rotating shaft of the pinion C 7 is installed in the arc-shaped slide slot hole 11 on the first rubber roller mounting seat 10, and it can be slidably connected in the arc-shaped slide slot hole 11. During use, first, the transmission shaft of the first servo motor 5 rotates to drive the active dipping and heating roller 2 to rotate forward, thereby driving the large gear D 8 to rotate forward inward, and the large gear D 8 drives the small gear B 6 to rotate reversely, and the small gear B 6 drives the small gear C 7 to rotate forwardly, and the rotation of the small gear C 7 drives the large gear A 9 to rotate reversely, so that the large gear D 8 and the large gear A 9 rotate synchronously relative to each other, and finally the glue in the dipping pool between the active dipping and heating roller 2 and the driven dipping and heating roller 3 is effectively coated on the feed cloth passing between the two, and by controlling the gap between the two rollers, the dipping thickness on the feed cloth can be controlled, and effective and precise control can be achieved.
[0045] The glue melting device is two groups of heating panels 12, which are symmetrical and tilted downward into the glue dipping pool; a heating cover is installed at the bottom of the heating panel 12 to heat the colloid inside the heating panel 12, and the two glues or one glue that need to be mixed can be heated and melted separately, and then flow out from the glue outlet at the bottom of the heating panel 12, enter the glue dipping pool for effective mixing, and perform one-step glue dipping, extrusion, and cloth discharging in real time. The operation is convenient, time-saving and labor-saving, and the use of hot melt glue is significantly reduced. The thickness of the colloid is accurately controlled according to actual needs. A heating filter screen plate 13 matching it is installed at the glue outlet at the bottom of the heating panel 12 to further control the liquid outflow quality of the hot melt glue, prevent the outflow of foreign matter or unmelted particles, and ensure that the glue dipping process is continuously and effectively carried out.
[0046] An upper frame 14 is connected to the upper part of the bottom platform bracket 1, and the bottom of the heating panel 12 is supported on the upper frame 14 by connecting the base and a group of longitudinal support rods 16. The rubber stopper 4 is adjustably mounted on the longitudinal support rod assembly 16 through the rubber stopper mounting seat 15 and the adjustment device; the adjustment device includes a positioning nut 17 and a vertical lead screw 18, the side wall of the positioning nut 17 is fixedly connected to the rubber stopper mounting seat 15, and after the vertical lead screw 18 passes through the positioning nut 17, its bottom is connected to the light hole of the rubber stopper 4, so that the lead screw 18 and the rubber stopper 4 can be rotated and limited, and can be rotatably connected. The upper part of the rubber baffle plate mounting seat 15 is connected with a transversely arranged limiting slide groove plate 19, and the upper part of the vertical lead screw 18 is installed in the limiting groove of the limiting slide groove plate 19 to realize rotational limiting of the distance between it and the rubber baffle plate mounting seat 15, so that the vertical lead screw 18 can only drive the rubber baffle plate 4 to rotate with it to adjust the up and down height position. First of all, ensure that the relative position between the front and rear rubber baffle plates 4 is fixed during use to prevent lateral deviation, and can effectively control the seamless connection between the bottom of the rubber baffle plate 4 and the active glue dipping heating roller 2 and the driven glue dipping heating roller 3 to prevent glue overflow; at the same time, it can also realize that as the relative position between the active glue dipping heating roller 2 and the driven glue dipping heating roller 3 changes, the seamless connection between the bottom of the rubber baffle plate 4 and the active glue dipping heating roller 2 and the driven glue dipping heating roller 3 can be timely and effectively controlled.
[0047] A pad is provided at the bottom of the glue blocking plate 4, which is made of polytetrafluoroethylene; the upper surfaces of the active glue dipping heating roller 2 and the driven glue dipping heating roller 3 are made of smooth steel. The combination of the two can further achieve seamless connection between the bottom of the glue blocking plate 4 and the active glue dipping heating roller 2 and the driven glue dipping heating roller 3, and has a long service life, ensuring that the glue dipping process of the entire device is carried out continuously and effectively.
[0048] The upper part of the rubber stopper plate mounting seat 15 is provided with an adjustable through hole and an adjusting gap plate connected to the longitudinal support rod assembly 16. After the longitudinal support rod passes through the adjustable through hole, threaded holes are provided on the rubber stopper plate mounting seat 15 on both sides of the adjusting gap plate. The locking and loosening of the longitudinal support rod is achieved by adjusting the vertical lead screw 18 passing through the threaded holes on both sides of the adjusting gap plate, which is convenient for fixed installation and maintenance.
[0049] An inclination angle adjustment device 20 is also connected to the outer end of the heating panel 12. By controlling the connection distance between the heating panel 12 and the longitudinal support rod assembly 16, the inclination angle and height of the heating panel 12 can be fine-tuned to meet actual adjustment needs, ultimately achieving precise micro-control of the amount of glue in the dipping pool.
[0050] The two ends of the driven glue dipping and heating roller 3 are fixed to the bottom platform bracket 1 through the first glue roller mounting seat 10, and the two ends of the active glue dipping and heating roller 2 can be installed on the bottom platform bracket 1 laterally movably through the second glue roller mounting seat 21. A slider 22 is provided at the bottom of the second glue roller mounting seat 21, and a slide rail 23 matching the bottom slider 22 of the second glue roller mounting seat 21 is provided on the bottom platform bracket 1. A transverse lead screw 28 support seat is provided on the bottom platform bracket 1 away from the side of the driven glue dipping and heating roller 3. The transverse lead screw 28 support seat is connected to the transverse lead screw 28 connected to the second glue roller mounting seat 21 and a second servo motor. The transmission shaft of the second servo motor controls the forward and reverse rotation of the transverse lead screw 28 through the angle gauge, thereby controlling the lateral distance between the active glue dipping and heating roller 2 and the driven glue dipping and heating roller 3, and finally realizing precise micro-control of the glue amount and the thickness of the glue dipping pool, meeting different usage requirements, and having a wide range of applications.
[0051] The upper frame 14 is a quadrangular prism frame, and a first guide roller 24 matching the feed is connected to the side of the upper frame 14. The first guide roller 24 is arranged parallel to the active dipping and heating roller 2, and is in the same horizontal plane as the top of the active dipping and heating roller 2. Two sets of parallel second guide rollers 25 and third guide rollers 26 are connected to the bottom surface of the top frame of the upper frame 14, respectively. The center lines of the active dipping and heating roller 2 and the driven dipping and heating roller 3 are arranged parallel to the third guide roller 26; the first guide roller 24 and the second guide roller 25 are arranged on the outer side and the inner side of the vertical frame of the upper frame 14 on the same side, respectively. A fourth guide roller 27 is also arranged at the bottom of the platform bracket, and the fourth guide roller 27 is arranged on the right side of the driven dipping and heating roller 3. The four guide rollers control the feed position, feed angle, and the relative position relationship between the feed and the hot melt adhesive device, so as to achieve accurate and effective control of parameters such as the dipping amount, dipping thickness, and dipping type, and have a wide range of applications.
[0052] The specific usage process is:
[0053] The utility model provides a novel glue dipping device for a prepreg machine. The glue dipping rollers move laterally, and the gap between the two glue dipping rollers is adjusted by a servo motor to control the amount of hot melt adhesive entering the glue dipping pool. Finally, the precise thickness of the feed is dipped through the gap between the two pressure rollers and the amount of hot melt adhesive in the glue dipping pool.
[0054] like Figure 7 As shown, when the feed material enters the two pressure rollers of the prepreg machine horizontally, it passes through the two pressure rollers and then comes out horizontally, achieving the effect: the purpose of single-sided impregnation of the feed material can be achieved.
[0055] like Fig. 9As shown, when the feed material passes through the second guide roller 25 and the third guide roller 26 located on the bottom surface of the top frame of the upper frame 14, it passes through the two pressure rollers vertically from the center of the active dipping and heating roller 2 and the driven dipping and heating roller 3, and then comes out in the horizontal direction, the effect is achieved: the purpose of double-sided dipping can be achieved.
[0056] like Figure 8 As shown, when the feed material passes through the second guide roller 25 and the third guide roller 26 located on the bottom surface of the top frame of the upper frame 14, it passes through the two pressure rollers vertically from the center of the active dipping and heating roller 2 and the driven dipping and heating roller 3, and then passes through the fourth guide roller 27 below, and then the cloth is discharged in the horizontal direction, the effect is achieved: reducing the wrap angle when the cloth is discharged, so as to achieve the effect of double-sided dipping and reducing the contact area.
[0057] In summary, the new type of dipping device for the prepreg machine of the utility model has an ingenious structural design, and can adjust the dipping route according to different dipping materials and dipping thicknesses to meet different technical requirements. Precise control can effectively control the type and thickness of the hot melt adhesive required on the feed cloth after the feed cloth passes through the dipping pool between the active dipping heating roller 2 and the driven dipping heating roller 3. The prepreg tape extruded by the two heating rollers does not need to be squeezed again to remove excess hot melt adhesive, and the overall precise control of the prepreg machine dipping is achieved, and there will be no waste of resources and environmental pollution due to excessive hot melt adhesive, which meets the actual dipping needs and has a wide range of applications.
[0058] The above are only embodiments of the present invention. For example, the guide rail position on the upper frame 14 or the bottom platform bracket 1 can be set and installed according to actual needs, and the new glue dipping device for the prepreg machine of the present invention can be realized.
[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel dipping device for a prepreg machine, characterized in that: It includes a bottom platform bracket, a hot melt adhesive device and a dipping roller device that match each other, wherein the dipping roller device is arranged on the bottom platform bracket. The dipping roller device comprises an active dipping heating roller and a driven dipping heating roller which are symmetrically and parallelly arranged, and one end of the active dipping heating roller and the driven dipping heating roller are controlled to move synchronously relative to each other through a synchronous gear set; the other end of the active dipping heating roller is connected to the transmission shaft of the first servo motor through a goniometer; The active dipping and heating roller and the driven dipping and heating roller are respectively connected with glue blocking plates on the front and rear sides, and the upper space between the active dipping and heating roller and the driven dipping and heating roller is enclosed into a dipping pool by the glue blocking plates on the front and rear sides; A group of glue melting devices are symmetrically arranged above the glue dipping pool, the active glue dipping heating roller and the driven glue dipping heating roller.
2. A novel dipping device for a prepreg machine according to claim 1, characterized in that: The glue melting device comprises two groups of heating panels, which are symmetrical and inclined downwardly toward the glue dipping pool; A heating cover is installed at the bottom of the heating panel to heat the colloid inside the heating panel.
3. A novel dipping device for a prepreg machine according to claim 2, characterized in that: An upper frame is connected to the upper part of the bottom platform bracket, and the bottom of the heating panel is supported on the upper frame by a connection base and a group of longitudinal support rods.
4. A novel dipping device for a prepreg machine according to claim 3, characterized in that: The rubber stopper plate is adjustably mounted on the longitudinal support rod assembly through a rubber stopper plate mounting seat and an adjusting device; The adjusting device comprises a positioning nut and a vertical lead screw, the side wall of the positioning nut is fixedly connected to the stop rubber plate mounting seat, and after the vertical lead screw passes through the positioning nut, its bottom is connected to the stop rubber plate light hole; The upper part of the rubber stopper plate mounting seat is connected with a horizontally arranged limiting slide slot plate, and the upper part of the vertical lead screw is installed in the limiting slot of the limiting slide slot plate.
5. A novel dipping device for a prepreg machine according to claim 4, characterized in that: The upper part of the rubber baffle plate mounting seat is provided with an adjustable through hole and an adjustment gap plate combined with the longitudinal support rod. After the longitudinal support rod passes through the adjustable through hole, threaded holes are provided on the rubber baffle plate mounting seat on both sides of the adjustment gap plate. The locking and loosening of the longitudinal support rod are achieved by means of an adjustment screw passing through the threaded holes on both sides of the adjustment gap plate.
6. A novel glue dipping device for a prepreg machine according to claim 2, characterized in that: A heating filter screen plate matching with the heating panel is installed at the glue outlet at the bottom of the heating panel; and a tilt angle adjustment device is also connected to the outer end of the heating panel.
7. A novel dipping device for a prepreg machine according to claim 2, characterized in that: A pad is provided at the bottom of the rubber blocking plate, and the pad is made of polytetrafluoroethylene; the upper surfaces of the active rubber dipping heating roller and the driven rubber dipping heating roller are made of smooth steel.
8. A novel dipping device for a prepreg machine according to claim 2, characterized in that: The two ends of the driven dipping and heating roller are fixed on the bottom platform bracket through the first rubber roller mounting seat, and the two ends of the active dipping and heating roller are installed on the bottom platform bracket in a lateral movable manner through the second rubber roller mounting seat. A slider is provided at the bottom of the second rubber roller mounting seat, and a slide rail matching the slider at the bottom of the second rubber roller mounting seat is provided on the bottom platform bracket. A screw support seat is provided on the bottom platform bracket away from the side of the driven glue dipping and heating roller, and a transverse screw and a second servo motor connected to the second glue roller mounting seat are connected to the screw support seat. The transmission shaft of the second servo motor controls the forward and reverse rotation of the transverse screw through an angle gauge, thereby controlling the lateral distance between the active glue dipping and heating roller and the driven glue dipping and heating roller.
9. A novel dipping device for a prepreg machine according to claim 2, characterized in that: The synchronous gear set comprises a pinion B and a pinion C meshingly connected up and down, and the pinion B and the pinion C are limitedly hinged by a first connecting plate; A large gear D is connected to the end of the active dipping and heating roller, and a large gear A is connected to the end of the driven dipping and heating roller. The large gear D and the large gear A have the same gear size, the small gear B and the small gear C have the same size, the small gear B is meshed with the large gear A and the small gear C at the same time, and the small gear C is meshed with the small gear B and the large gear D at the same time; the large gear A, the small gear B and the large gear D are all axial limit fixings, and the rotating shaft of the large gear C is installed in the arc-shaped slide groove hole on the first rubber roller mounting seat, and it can be slidably connected in the arc-shaped slide groove hole.
10. The novel dipping device for prepreg machine according to claim 3, characterized in that: The upper frame is a quadrangular prism frame, and a first guide roller matching the feed cloth is connected to the side of the upper frame. The first guide roller is arranged parallel to the active dipping and heating roller, and is in the same horizontal plane as the top of the active dipping and heating roller; Two sets of second guide rollers and third guide rollers are respectively connected to the bottom surface of the top frame of the upper frame, and the center lines of the active dipping and heating roller and the driven dipping and heating roller are arranged parallel to the third guide roller; The first guide roller and the second guide roller are respectively arranged on the outer side and the inner side of the upper frame vertical frame on the same side; A fourth guide roller is also provided at the bottom of the platform bracket, and the fourth guide roller is arranged on the right side of the driven dipping and heating roller.
Citation Information
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