UV curing mechanism and testing device for wrinkled ink

By providing UV curing components and automation testing devices that can be freely adjusted, the problem of strong and accurate accuracy of wrinkle ink testing in existing technologies has been solved, and a more efficient and standardized test process is achieved.

CN222402175UActive Publication Date: 2025-01-28惠州市晶添彩环保材料有限公司
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Patent Information

Application Number
CN202323629577.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-01-28
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

In the prior art, manual operation is difficult during the testing of wrinkle ink, which requires a lot of manpower, and the test accuracy and standardization are poor, which affects the verification of the testing effect of wrinkle ink.

Method used

Provide a UV curing mechanism for wrinkles ink, and use UV curing components that can freely adjust the height to solidify, combined with testing devices for automation testing, reduce the difficulty and cost of manual operation, and improve the accuracy and standardization of testing.

Benefits of technology

Effectively reduce the difficulty and cost of manual operation, improve the accuracy and standardization of testing, and facilitate the verification of the effect of wrinkles ink testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of printing ink production, and particularly relates to a UV curing mechanism and a testing device for wrinkled printing ink, the UV curing mechanism comprises a mechanism shell and a UV curing assembly arranged on the mechanism shell; the UV curing assembly comprises a height adjusting unit arranged on the top of the mechanism shell and a UV lamp unit connected with the height adjusting unit and movably arranged in the mechanism shell. The height adjusting unit is a threaded rod adjusting unit or a hydraulic lifting adjusting unit or a telescopic air cylinder adjusting unit. The utility model provides the UV curing mechanism for the wrinkled ink, which not only can effectively reduce the difficulty of manual operation and the labor cost of testing, but also can effectively improve the accuracy and the standardization degree of the testing, and is beneficial to the verification of the testing effect of the wrinkled ink.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ink production, and in particular relates to a UV curing mechanism and a testing device for wrinkle ink. Background Art

[0002] Wrinkle ink is a special ink that can produce a wrinkle effect to achieve a unique decorative effect. This ink is mainly used in the screen printing industry and is often used to print leather, paper, aluminum gussets and other materials. The reason why wrinkle ink can produce a wrinkle effect is that during the printing process, the ink will shrink and expand under different temperature and humidity conditions, thus forming wrinkles. The formula of this ink usually contains some special additives, such as desiccants, thickeners, stabilizers, etc., to control the drying speed, viscosity and stability of the ink.

[0003] In the printing process of wrinkle ink, the uniform distribution of ink and the formation of good wrinkle effect are generally ensured by controlling the temperature, humidity, printing pressure, UV lamp curing lamp distance and other conditions. Among them, in the testing process of wrinkle ink, the factor that mainly affects its wrinkle formation effect is the adjustment of the UV lamp curing lamp distance, that is, the irradiation distance of the UV lamp curing to the wrinkle ink; in the prior art, the wrinkle effect of wrinkle ink is generally cured and tested by hand-held UV lamps, which is not only difficult to operate manually and requires a lot of manpower, but also the accuracy and standardization of manual operation are poor, which is not conducive to the verification of the test effect of wrinkle ink. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the utility model provides a UV curing mechanism for wrinkle ink, which uses a UV curing component with freely adjustable height to cure the wrinkle ink, so as to facilitate the test of the wrinkle ink wrinkling effect. Compared with the test method of handheld UV lamp in the prior art, it can not only effectively reduce the difficulty of manual operation and reduce the labor cost of the test, but also effectively improve the accuracy and standardization of the test, which is conducive to the verification of the wrinkle ink test effect. The utility model also provides a test device for wrinkle ink, which is formed by combining the above-mentioned UV curing mechanism with a device frame and a product conveying mechanism, and can automatically test the wrinkle ink wrinkling effect. Similarly, it can not only effectively reduce the difficulty of manual operation and reduce the labor cost of the test, but also effectively improve the accuracy and standardization of the test, which is conducive to the verification of the wrinkle ink test effect.

[0005] The technical effect to be achieved by the utility model is achieved through the following technical solutions:

[0006] The UV curing mechanism for wrinkle ink in the utility model comprises a mechanism shell and a UV curing component arranged on the mechanism shell; wherein the UV curing component comprises a height adjustment unit arranged on the top of the mechanism shell and a UV lamp unit connected to the height adjustment unit and movably arranged inside the mechanism shell; and the height adjustment unit is a threaded rod adjustment unit, a hydraulic lifting adjustment unit or a telescopic cylinder adjustment unit.

[0007] As a preferred solution, the height adjustment unit is a threaded rod adjustment unit, including a first height adjustment screw and a second height adjustment screw that pass through the top of the mechanism housing and are threadedly connected to the UV lamp unit.

[0008] As a preferred solution, the first height adjustment screw and the second height adjustment screw are symmetrically arranged on the top of the mechanism housing.

[0009] As a preferred solution, the height adjustment unit is a hydraulic lifting adjustment unit, including a hydraulic lift arranged on the top of the mechanism housing, and a UV lamp unit mounting plate arranged on the bottom of the hydraulic lift.

[0010] As a preferred solution, the height adjustment unit is a telescopic cylinder adjustment unit, including a telescopic drive cylinder arranged on the top of the mechanism housing, and a UV lamp unit linkage plate connected to the delivery end of the telescopic drive cylinder.

[0011] As a preferred solution, the UV lamp unit includes a unit mounting cover connected to the height adjustment unit, at least two groups of UV lamp tube modules arranged side by side on the unit mounting cover, and power supply modules respectively connected to the UV lamp tube modules and arranged outside the mechanism housing.

[0012] As a preferred solution, the UV lamp tube module includes a first UV lamp tube module, a second UV lamp tube module and a third UV lamp tube module which are arranged at intervals along the width direction of the unit mounting cover.

[0013] The testing device for wrinkle ink in the utility model comprises a device frame; a product conveying mechanism, which is arranged on the device frame and is used for conveying a printing substrate after the wrinkle ink to be tested is coated; and a UV curing mechanism for wrinkle ink as described above, which corresponds to the product conveying mechanism and is arranged on the device frame and is used for curing the wrinkle ink to be tested coated on the printing substrate.

[0014] As a preferred solution, the product conveying mechanism includes a conveying mechanism mounting frame arranged on the top of the device frame, a conveyor belt assembly mounted on the conveying mechanism mounting frame, and a conveying drive assembly connected to the conveyor belt assembly.

[0015] As a preferred embodiment, the testing device for wrinkle ink in the utility model further includes a product loading mechanism arranged adjacent to the starting end of the product conveying mechanism and used for loading the printing workpiece after being coated with the wrinkle ink to be tested, and a product unloading mechanism arranged adjacent to the end of the product conveying mechanism and used for unloading the wrinkle printed product.

[0016] In summary, the utility model has at least the following benefits:

[0017] 1. The UV curing mechanism for wrinkle ink in the utility model uses a UV curing component with freely adjustable height to cure the wrinkle ink, so as to test the wrinkle effect of the wrinkle ink. Compared with the test method of handheld UV lamp in the prior art, it can not only effectively reduce the difficulty of manual operation and reduce the labor cost of the test, but also effectively improve the accuracy and standardization of the test, which is conducive to the verification of the test effect of the wrinkle ink.

[0018] 2. The testing device for wrinkle ink in the utility model is formed by combining the above-mentioned UV curing mechanism with the device frame and the product conveying mechanism, and can automatically test the wrinkling effect of the wrinkle ink. Similarly, it can not only effectively reduce the difficulty of manual operation and the labor cost of the test, but also effectively improve the accuracy and standardization of the test, which is conducive to the verification of the wrinkle ink test effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the UV curing mechanism for wrinkle ink in the embodiment of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the UV curing component in Example 1 of the utility model;

[0021] Figure 3 It is a bottom view schematic diagram of the structure of the UV curing mechanism for wrinkle ink in an embodiment of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of the UV curing component in Example 2 of the utility model;

[0023] Figure 5 It is a schematic diagram of the structure of the UV curing component in Example 3 of the utility model;

[0024] Figure 6It is a schematic diagram of the overall structure of a testing device for wrinkle ink in an embodiment of the utility model.

[0025] Reference numerals:

[0026] 10. UV curing mechanism for wrinkle ink;

[0027] 100, mechanism housing, 200, UV curing assembly, 210, height adjustment unit, 211, first height adjustment screw, 212, second height adjustment screw, 213, hydraulic lift, 214, UV lamp unit mounting plate, 215, telescopic drive cylinder, 216, UV lamp unit linkage plate, 220, UV lamp unit, 221, unit mounting cover, 222, power supply module, 223, first UV lamp tube module, 224, second UV lamp tube module, 225, third UV lamp tube module;

[0028] 20. Install the rack;

[0029] 30. Product conveying mechanism;

[0030] 300, conveying mechanism mounting frame, 400, conveyor belt assembly;

[0031] 40. Product feeding mechanism;

[0032] 50. Product unloading mechanism. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. The described implementation is a part of the implementation of the utility model, not all of the implementations.

[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0035] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0036] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0037] Embodiment 1:

[0038] Please refer to the attached Figure 1 The UV curing mechanism 10 for wrinkle ink in this embodiment includes a mechanism housing 100 and a UV curing assembly 200 disposed on the mechanism housing 100; wherein the mechanism housing 100 is used for mounting and fixing the entire mechanism, and the UV curing assembly 200 is used for drying and curing the wrinkle ink. Figure 2 The UV curing assembly 200 includes a height adjustment unit 210 disposed on the top of the mechanism housing 100, and a UV lamp unit 220 connected to the height adjustment unit 210 and movably disposed inside the mechanism housing 100. Preferably, the height adjustment unit 210 is a threaded rod adjustment unit, and its specific structure includes a first height adjustment screw 211 and a second height adjustment screw 212 that pass through the top of the mechanism housing 100 and are threadedly connected to the UV lamp unit 220; in order to further improve the balance and stability of the height adjustment of the UV lamp unit 220, preferably, the first height adjustment screw 211 and the second height adjustment screw 212 are symmetrically disposed on the top of the mechanism housing 100.

[0039] Please refer to the attached Figure 3 The UV lamp unit 220 includes a unit mounting cover 221 connected to the first height adjustment screw 211 and the second height adjustment screw 212, at least two groups of UV lamp tube modules arranged side by side on the unit mounting cover 221, and a power supply module 222 respectively connected to the UV lamp tube modules and arranged outside the mechanism housing 100. Preferably, the UV lamp tube module includes a first UV lamp tube module 223, a second UV lamp tube module 224 and a third UV lamp tube module 225 arranged at intervals along the width direction of the unit mounting cover 221.

[0040] When testing wrinkle ink, the height of the UV lamp unit 220 can be adjusted by rotating the first height adjustment screw 211 and the second height adjustment screw 212 to adjust the distance between the UV lamp unit 220 and the wrinkle ink printing surface, and verify the influence of different irradiation distances of the UV lamp unit 220 on the wrinkle ink wrinkling effect. Compared with the test method of handheld UV lamp in the prior art, it can not only effectively reduce the difficulty of manual operation and the labor cost of the test, but also effectively improve the accuracy and standardization of the test, which is conducive to the verification of the wrinkle ink test effect.

[0041] Embodiment 2:

[0042] Please see attached Figure 1 The UV curing mechanism 10 for wrinkle ink in this embodiment is the same as that in Embodiment 1, and both include a mechanism housing 100 and a UV curing assembly 200 disposed on the mechanism housing 100; the main difference is that the design of the UV curing assembly 200 in this embodiment is different from that in Embodiment 1, and the specific design is as follows:

[0043] Please refer to the attached Figure 4 The UV curing assembly 200 includes a height adjustment unit 210 disposed on the top of the mechanism housing 100, and a UV lamp unit 220 connected to the height adjustment unit 210 and movably disposed inside the mechanism housing 100. Further, the height adjustment unit 210 is a hydraulic lifting adjustment unit, and its specific structure includes a hydraulic lift 213 disposed on the top of the mechanism housing 100, and a UV lamp unit mounting plate 214 disposed at the bottom of the hydraulic lift 213 for mounting and connecting the UV lamp unit 220.

[0044] When testing wrinkle ink, the height of the UV lamp unit 220 can be adjusted by starting the hydraulic lift 213 to adjust the distance between the UV lamp unit 220 and the wrinkle ink printing surface, and verify the influence of different irradiation distances of the UV lamp unit 220 on the wrinkle ink wrinkling effect. Compared with the test method of handheld UV lamp in the prior art, it can not only effectively reduce the difficulty of manual operation and the labor cost of the test, but also effectively improve the accuracy and standardization of the test, which is conducive to the verification of the wrinkle ink test effect.

[0045] Embodiment 3:

[0046] Please see attached Figure 1 The UV curing mechanism 10 for wrinkle ink in this embodiment is the same as that in Embodiment 1, and both include a mechanism housing 100 and a UV curing assembly 200 disposed on the mechanism housing 100; the main difference is that the design of the height adjustment unit 210 in this embodiment is different from that in Embodiment 1, and the specific design is as follows:

[0047] Please refer to the attached Figure 5 The UV curing assembly 200 includes a height adjustment unit 210 disposed on the top of the mechanism housing 100, and a UV lamp unit 220 connected to the height adjustment unit 210 and movably disposed inside the mechanism housing 100. Further, the height adjustment unit 210 is a telescopic cylinder adjustment unit, and its specific structure includes a telescopic drive cylinder 215 disposed on the top of the mechanism housing 100, and a UV lamp unit linkage plate 216 connected to the conveying end of the telescopic drive cylinder 215 and used for installing and connecting the UV lamp unit 220.

[0048] When testing wrinkle ink, the overall height of the UV lamp unit 220 can be adjusted by starting the telescopic driving cylinder 215 to adjust the distance between the UV lamp unit 220 and the wrinkle ink printing surface, and verify the influence of different irradiation distances of the UV lamp unit 220 on the wrinkle ink wrinkling effect. Compared with the test method of handheld UV lamp in the prior art, it can not only effectively reduce the difficulty of manual operation and reduce the labor cost of the test, but also effectively improve the accuracy and standardization of the test, which is conducive to the verification of the wrinkle ink test effect.

[0049] Embodiment 4:

[0050] Please refer to the attached Figure 6 In this embodiment, the testing device for wrinkle ink comprises a device frame 20, a product conveying mechanism 30 arranged on the device frame 20, a UV curing mechanism 10 for wrinkle ink corresponding to the product conveying mechanism 30 and arranged on the device frame 20, a product loading mechanism 40 arranged adjacent to the starting end of the product conveying mechanism 30, and a product unloading mechanism 50 arranged adjacent to the end of the product conveying mechanism 30; further, the UV curing mechanism 10 for wrinkle ink is any UV curing mechanism in Embodiments 1-3. Among them, the device frame 20 is used for the installation, fixing and connection of the device as a whole, the UV curing mechanism 10 for wrinkle ink is used to cure the wrinkle ink to be tested coated on the substrate, the product conveying mechanism 30 is used to convey the substrate after the wrinkle ink to be tested is coated, the product loading mechanism 40 is used to load the substrate after the wrinkle ink to be tested is coated, and the product unloading mechanism 50 is used to unload the wrinkle printing product.

[0051] Furthermore, the product conveying mechanism 30 includes a conveying mechanism mounting frame 300 disposed on the top of the device frame 20, a conveying belt assembly 400 mounted on the conveying mechanism mounting frame 300, and a conveying drive assembly (not shown in the figure) connected to the conveying belt assembly 400 for providing a conveying power source. Preferably, the conveying belt assembly 400 is a conveying belt structure commonly used in the prior art, and as long as it can meet the requirements of smoothly conveying the printing substrate, the specific structure is not specifically limited, and is not the main inventive point of the technical solution, and will not be repeated here.

[0052] It can be seen from the technical solutions of the above embodiments that the utility model provides a UV curing mechanism for wrinkle ink, which can not only effectively reduce the difficulty of manual operation and the labor cost of testing, but also effectively improve the accuracy and standardization of testing, which is conducive to the verification of the test effect of wrinkle ink. The utility model provides a test device using the above UV curing mechanism for wrinkle ink, which can also effectively reduce the difficulty of manual operation and the labor cost of testing, but also effectively improve the accuracy and standardization of testing, which is conducive to the verification of the test effect of wrinkle ink.

[0053] In the description of the present invention, it is necessary to understand that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0054] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] In the present utility model, unless otherwise clearly specified and limited, the first feature being above or below the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being above, above, and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being below, below, and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0056] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above content. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.

Claims

1. A UV curing mechanism for wrinkle ink, characterized in that: It includes a mechanism housing, and a UV curing component arranged on the mechanism housing; wherein, The UV curing assembly includes a height adjustment unit disposed on the top of the mechanism housing, and a UV lamp unit connected to the height adjustment unit and movably disposed inside the mechanism housing; And the height adjustment unit is a threaded rod adjustment unit, a hydraulic lifting adjustment unit or a telescopic cylinder adjustment unit; When the height adjustment unit is a threaded rod adjustment unit, it includes a first height adjustment screw rod and a second height adjustment screw rod that pass through the top of the mechanism housing and are threadedly connected to the UV lamp unit; The UV lamp unit comprises a unit mounting cover connected to the height adjustment unit, at least two groups of UV lamp tube modules arranged side by side on the unit mounting cover, and power supply modules respectively connected to the UV lamp tube modules and arranged outside the mechanism housing.

2. The UV curing mechanism for wrinkle ink according to claim 1, characterized in that: The first height adjustment screw and the second height adjustment screw are symmetrically arranged on the top of the mechanism housing.

3. The UV curing mechanism for wrinkle ink according to claim 1, characterized in that: The height adjustment unit is a hydraulic lifting adjustment unit, comprising a hydraulic lift arranged on the top of the mechanism housing, and a UV lamp unit mounting plate arranged on the bottom of the hydraulic lift.

4. The UV curing mechanism for wrinkle ink according to claim 1, characterized in that: The height adjustment unit is a telescopic cylinder adjustment unit, comprising a telescopic drive cylinder arranged on the top of the mechanism housing, and a UV lamp unit linkage plate connected to the delivery end of the telescopic drive cylinder.

5. The UV curing mechanism for wrinkle ink according to claim 1, characterized in that: The UV lamp tube module comprises a first UV lamp tube module, a second UV lamp tube module and a third UV lamp tube module which are arranged at intervals along the width direction of the unit installation cover.

6. A testing device for wrinkle ink, characterized in that: include: Device rack; A product conveying mechanism, arranged on the device frame, for conveying the printed workpiece after being coated with the wrinkle ink to be tested; And the UV curing mechanism for wrinkle ink according to any one of claims 1-5, corresponding to the product conveying mechanism, mounted on the device frame, and used for curing the wrinkle ink to be tested coated on the printing piece.

7. The testing device for wrinkle ink according to claim 6, characterized in that: The product conveying mechanism comprises a conveying mechanism mounting frame arranged on the top of the device frame, a conveying belt assembly mounted on the conveying mechanism mounting frame, and a conveying drive assembly connected to the conveying belt assembly.

8. The testing device for wrinkle ink according to claim 6, characterized in that: It also includes a product loading mechanism disposed adjacent to the starting end of the product conveying mechanism for loading the printing piece after being coated with the wrinkle ink to be tested, and a product unloading mechanism disposed adjacent to the end of the product conveying mechanism for unloading the wrinkle printed product.