Prebaked anode carbon block cleaning device
By designing a pre -roasting anode carbon block cleaning device that contains multiple cleaning components, the problem that existing technology cannot fully clean up the carbon block side wall, realize the comprehensive cleaning of the carbon block and the upper wall, improve the conductive conductivity, the conductivity is improved, and the conductivity is improved. Performance and extend the service life of the equipment.
Patent Information
- Application Number
- CN202421134094.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing pre-baked anode carbon block cleaning device cannot fully clean the side walls of the carbon block, resulting in the impact of conductivity.
Design a cleaning device including conveyor, cleaning box and multiple cleaning components. The cleaning box is equipped with the first cleaning component and the second cleaning component, which is used to clean up the side walls and upper walls of the carbon blocks. Through the cooperation of the cylinder and control motor, the lift and cleaning roller brush of the cleaning box are achieved.
The comprehensive cleaning of the side wall and upper wall of the pre -baking anode carbon blocks, improved the conductive performance, extended the service life of the cleaning equipment, and for unified collection and processing of dust through the dust port.
Smart Images

Figure CN222402437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prebaked anodes, in particular to a prebaked anode carbon block cleaning device. Background Art
[0002] For aluminum electrolytic enterprises, prebaked anode carbon blocks belong to a type of conductor. Good electrical conductivity is a key factor in the energy consumption index of the electrolytic cell. Whether the phosphorus pig iron is in good contact with the carbon bowl after pouring in the anode assembly process is an important part of reducing the voltage drop loss between the steel claw and the prebaked carbon block and reducing power consumption. During the production process, handling and transportation of prebaked anode carbon blocks such as molding and roasting, there will be a problem of filler falling off, resulting in a large amount of debris accumulating inside the carbon bowl. If phosphorus pig iron is poured directly, a large amount of debris is mixed between the prebaked anode carbon block and the steel claw, and is wrapped by the high-temperature molten iron of phosphorus pig iron, which greatly affects the electrical conductivity. The utility model disclosed in the publication number CN218395072U The invention discloses an automatic cleaning device for online prebaked anode carbon blocks in electrolytic aluminum, comprising a roller conveying device, a cleaning device and a dust collecting device. The motor in the roller conveying device is linked with the roller through a transmission device under the control of a control system. The dust collecting device is arranged above the roller conveying device through a bracket, and a negative pressure zone is formed between the dust collecting device and the roller conveying device. The cleaning device is arranged on the bracket and is in the negative pressure zone. However, the cleaning device can only clean the upper surface of the prebaked anode carbon block, but cannot clean the side of the prebaked anode carbon block, and the cleaning is not comprehensive enough. Therefore, it is very necessary to design a prebaked anode carbon block cleaning device with strong practicality and capable of cleaning the side wall. Utility Model Content
[0003] The utility model aims to provide a pre-baked anode carbon block cleaning device to solve the problems raised in the above background technology.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a prebaked anode carbon block cleaning device, comprising a conveyor and a cleaning box and prebaked anode carbon blocks, the cleaning box and the prebaked anode carbon blocks are located at the upper end of the conveyor, a gantry is fixedly installed on the upper end of the conveyor, a cylinder is symmetrically fixedly installed on the top wall of the gantry and the cleaning box is fixedly installed on the telescopic ends of the cylinders, a first cleaning component and a second cleaning component are respectively provided in the cleaning box, the first cleaning component is located at the lower end of the second cleaning component, the first cleaning component is arranged on the side wall of the prebaked anode carbon block, and the second cleaning component is arranged on the upper wall of the prebaked anode carbon block, a dust removal port is opened through the upper end of the cleaning box and a connecting pipe is fixedly installed on the upper end of the dust removal port, a conveying pump is fixedly installed on the connecting pipe, and a telescopic section is provided on the connecting pipe.
[0005] According to the above technical solution, the first cleaning component includes a shaft seat, a first rotating shaft, a first cleaning roller brush, a bevel gear and a first control motor, the shaft seat is symmetrically fixedly installed on the inner wall of each side of the cleaning box, the first rotating shaft is movably installed between the shaft seats on one side, the first cleaning roller brush is fixedly installed on the first rotating shaft, the bevel gears are symmetrically fixedly installed at both ends of the first rotating shaft, the adjacent bevel gears are meshed with each other, and the output end of the first control motor is fixedly connected to the first rotating shaft at one end.
[0006] According to the above technical solution, the second cleaning component includes a fixed seat, a movable groove, a second rotating shaft, a second cleaning roller brush, a second control motor and a slider, the fixed seat is symmetrically fixedly installed on the inner wall of the cleaning box and the movable groove is opened at the opposite end of the fixed seat, the second cleaning roller brush is fixedly installed on the second rotating shaft, the second cleaning roller brush is symmetrically provided with the slider, the slider at one end is fixedly installed with the second control motor and the output end of the second control motor is fixedly connected to the second rotating shaft at one end, the slider at the other end is movably installed in the slider at the other end, and the slider is movably installed in the corresponding movable groove through a reciprocating mechanism.
[0007] According to the above technical solution, the reciprocating mechanism includes a third control motor, a guide rod, a reciprocating rod and a reciprocating thread. The third control motor is fixedly installed in the movable groove at one end, the reciprocating rod is fixedly installed at the output end of the third control motor, the reciprocating thread is symmetrically arranged on the reciprocating rod and the slider is symmetrically threadedly connected to the reciprocating rod, the guide rod is fixedly installed in the movable groove at the other end, and the corresponding slider is movably installed on the guide rod.
[0008] According to the above technical solution, protective covers are fixedly installed at the four corners of the cleaning box, and the bevel gear and the first control motor are located inside the protective covers.
[0009] According to the above technical solution, a limit block is symmetrically fixedly installed in the movable groove at one end.
[0010] According to the above technical solution, the cleaning box is symmetrically provided with observation windows at the front and rear.
[0011] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model is used to transport the prebaked anode carbon blocks by arranging a conveyor. When the prebaked anode carbon blocks are located directly below the cleaning box, a control device is arranged outside. The cylinder is controlled by the control device to drive the cleaning box to move downward. The first control motor can be controlled by the external control device through the coordinated use of the shaft seat, the first rotating shaft, the first cleaning roller brush, the bevel gear and the first control motor, and then the first cleaning roller brush can be driven to rotate and clean the side wall surface of the prebaked anode carbon blocks. The bevel gear and the first control motor can be protected from dust by the protective cover to extend their service life. When the prebaked anode carbon blocks are lowered to the bottom, the second cleaning assembly includes a fixed seat, a movable groove, a second rotating shaft, a second cleaning roller brush, a second control motor and a sliding By using the blocks in combination, the second control motor can be controlled by an external control device, thereby driving the second cleaning roller brush to rotate and clean the upper wall surface of the prebaked anode carbon block. The third control motor can be controlled by an external control device, thereby driving the reciprocating rod to rotate, driving the second cleaning roller brush to reciprocate along the direction of the guide rod and the reciprocating rod, and reciprocatingly cleaning the upper wall surface of the prebaked anode carbon block, so as to clean the prebaked anode carbon block more comprehensively. An infrared sensor can also be selected to be provided on the cleaning box to sense the prebaked anode carbon block so that the cleaning box can be intelligently lifted and lowered. At the same time, the dust generated during the cleaning process is extracted through the dust removal port and transported to the outside for unified collection and treatment. The cleaning situation of the prebaked anode carbon block inside the cleaning box can be controlled in real time through the observation window. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 It is a schematic diagram of the main cross-sectional view of the utility model;
[0014] Figure 2 It is a top cross-sectional schematic diagram of the utility model;
[0015] Figure 3 This utility model Figure 2 The enlarged schematic diagram of point A in the middle;
[0016] Figure 4 It is a top view cross-sectional schematic diagram of the fixing seat of the utility model;
[0017] Figure 5 It is a three-dimensional schematic diagram of the cleaning box of the utility model;
[0018] In the figure: 1-conveyor, 2-cleaning box, 3-prebaked anode carbon block, 4-gantry, 5-cylinder, 6-first cleaning component, 601-axle seat, 602-first rotating shaft, 603-first cleaning roller brush, 604-bevel gear, 605-first control motor, 7-second cleaning component, 701-fixed seat, 702-movable groove, 703-second rotating shaft, 704-second cleaning roller brush, 705-second control motor, 706-slider, 8-dust removal port, 9-connecting pipe, 10-conveyance pump, 11-reciprocating mechanism, 1101-third control motor, 1102-guide rod, 1103-reciprocating rod, 1104-reciprocating thread, 12-protective cover, 13-limiting block, 14-observation window. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-5 The utility model provides a technical solution: a prebaked anode carbon block cleaning device, including a conveyor 1 and a cleaning box 2 and a prebaked anode carbon block 3, the cleaning box 2 and the prebaked anode carbon block 3 are located at the upper end of the conveyor 1, a gantry 4 is fixedly installed on the upper end of the conveyor 1, a cylinder 5 is symmetrically fixedly installed on the top wall of the gantry 4, and the telescopic end of the cylinder 5 is jointly fixedly installed with the cleaning box 2, a first cleaning component 6 and a second cleaning component 7 are respectively provided in the cleaning box 2, the first cleaning component 6 is located at the lower end of the second cleaning component 7, the first cleaning component 6 is arranged on the side wall of the prebaked anode carbon block 3, the second cleaning component 7 is arranged on the upper wall of the prebaked anode carbon block 3, a dust removal port 8 is opened through the upper end of the cleaning box 2 and the A connecting pipe 9 is fixedly installed at the upper end of the dust removal port 8, and a delivery pump 10 is fixedly installed on the connecting pipe 9. A telescopic section is provided on the connecting pipe 9. When the utility model is in use, the prebaked anode carbon block 3 is transported by the conveyor 1. When the prebaked anode carbon block 3 is located directly below the cleaning box 2, a control device is provided outside. The cylinder 5 is controlled by the control device to drive the cleaning box 2 to move downward, and the side wall surface of the prebaked anode carbon block 3 is cleaned by the first cleaning component 6. When it drops to the lowermost end, the upper wall surface of the prebaked anode carbon block 3 is cleaned by the second cleaning component 7, and the cleaning of the prebaked anode carbon block 3 is more comprehensive. At the same time, the dust generated during the cleaning process is extracted through the dust removal port 8 and transported to the outside for unified collection and treatment;
[0021] Specifically, the first cleaning assembly 6 includes an axle seat 601, a first rotating shaft 602, a first cleaning roller brush 603, a bevel gear 604 and a first control motor 605, the axle seat 601 is symmetrically fixedly installed on the inner wall of each side of the cleaning box 2, the first rotating shaft 602 is movably installed between the axle seats 601 on one side, the first cleaning roller brush 603 is fixedly installed on the first rotating shaft 602, the bevel gears 604 are symmetrically fixedly installed at both ends of the first rotating shaft 602, and the adjacent bevel gears 604 are meshed with each other, and the output end of the first control motor 605 is fixedly connected to the first rotating shaft 602 at one end, through the coordinated use of the axle seat 601, the first rotating shaft 602, the first cleaning roller brush 603, the bevel gear 604 and the first control motor 605, the first control motor 605 can be controlled by an external control device, and then the first cleaning roller brush 603 can be driven to rotate, and the side wall surface of the prebaked anode carbon block 3 can be cleaned;
[0022] Specifically, the second cleaning assembly 7 includes a fixed seat 701, a movable groove 702, a second rotating shaft 703, a second cleaning roller brush 704, a second control motor 705 and a slider 706. The fixed seat 701 is symmetrically fixedly installed on the inner wall of the cleaning box 2, and the movable groove 702 is opened at the opposite end of the fixed seat 701. The second cleaning roller brush 704 is fixedly installed on the second rotating shaft 703. The second cleaning roller brush 704 is symmetrically provided with the slider 706. The slider 706 at one end is fixedly installed with the second control motor 705, and the output end of the second control motor 705 and the slider 706 are fixedly installed. The second rotating shaft 703 at one end is fixedly connected, and the slider 706 at the other end is movably installed in the slider 706 at the other end. The slider 706 is movably installed in the corresponding movable groove 702 through the reciprocating mechanism 11. The second cleaning component 7 includes a fixed seat 701, a movable groove 702, a second rotating shaft 703, a second cleaning roller brush 704, a second control motor 705 and a slider 706. The second control motor 705 can be controlled by an external control device, and then the second cleaning roller brush 704 can be driven to rotate, and the upper wall surface of the prebaked anode carbon block 3 can be cleaned;
[0023] Specifically, the reciprocating mechanism 11 includes a third control motor 1101, a guide rod 1102, a reciprocating rod 1103 and a reciprocating thread 1104. The third control motor 1101 is fixedly installed in the movable groove 702 at one end, the reciprocating rod 1103 is fixedly installed at the output end of the third control motor 1101, the reciprocating thread 1104 is symmetrically arranged on the reciprocating rod 1103 and the slider 706 is symmetrically threadedly connected to the reciprocating rod 1103, and the guide rod 1102 is fixedly installed at the other end. The corresponding slider 706 is movably mounted on the guide rod 1102 in the movable groove 702. Through the coordinated use of the third control motor 1101, the guide rod 1102, the reciprocating rod 1103 and the reciprocating thread 1104, the third control motor 1101 can be controlled by an external control device, thereby driving the reciprocating rod 1103 to rotate, and driving the second cleaning roller brush 704 to reciprocate along the direction of the guide rod 1102 and the reciprocating rod 1103 to clean the upper wall surface of the prebaked anode carbon block 3;
[0024] Specifically, protective covers 12 are fixedly installed at the four corners of the cleaning box 2, and the bevel gear 604 and the first control motor 605 are located in the protective covers 12. The protective covers 12 can protect the bevel gear 604 and the first control motor 605 from dust, thereby extending their service life.
[0025] Specifically, a limit block 13 is symmetrically fixedly installed in the movable groove 702 at one end, and the slider 706 can be limited by the limit block 13;
[0026] Specifically, the cleaning box 2 is symmetrically provided with observation windows 14 at the front and rear, through which the cleaning status of the prebaked anode carbon blocks 3 inside the cleaning box 2 can be monitored in real time.
[0027] Working principle: When the utility model is in use, the prebaked anode carbon block 3 is conveyed by the conveyor 1. When the prebaked anode carbon block 3 is located directly below the cleaning box 2, a control device is provided externally, and the cylinder 5 is controlled by the control device to drive the cleaning box 2 to move downward. The first control motor 605 can be controlled by the external control device through the coordinated use of the shaft seat 601, the first rotating shaft 602, the first cleaning roller brush 603, the bevel gear 604 and the first control motor 605, so as to drive the first cleaning roller brush 603 to rotate and clean the side wall surface of the prebaked anode carbon block 3. The bevel gear 604 and the first control motor 605 can be protected from dust by the protective cover 12 to extend their service life. When it descends to the lowest end, the second cleaning component 7 includes a fixed seat 701, a movable groove 702, a second rotating shaft 703, a second cleaning roller brush 704, a second control motor 705 and a slider. With the use of 706, the second control motor 705 can be controlled by an external control device, so as to drive the second cleaning roller brush 704 to rotate and clean the upper wall surface of the prebaked anode carbon block 3. The third control motor 1101 can be controlled by an external control device, so as to drive the reciprocating rod 1103 to rotate, and drive the second cleaning roller brush 704 to move back and forth along the direction of the guide rod 1102 and the reciprocating rod 1103, so as to reciprocate and clean the upper wall surface of the prebaked anode carbon block 3, so as to clean the prebaked anode carbon block 3 more comprehensively. It is also possible to choose to set an infrared sensor on the cleaning box 2 to sense the prebaked anode carbon block 3, so that the cleaning box 2 can be intelligently lifted and lowered. At the same time, the dust generated during the cleaning process is extracted through the dust removal port 8 and transported to the outside for unified collection and treatment. The cleaning status of the prebaked anode carbon block 3 inside the cleaning box 2 can be controlled in real time through the observation window 14.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A prebaked anode carbon block cleaning device, comprising a conveyor (1), a cleaning box (2) and a prebaked anode carbon block (3), characterized in that: The cleaning box (2) and the prebaked anode carbon block (3) are located at the upper end of the conveyor (1). A gantry (4) is fixedly installed at the upper end of the conveyor (1). A cylinder (5) is symmetrically fixedly installed on the top wall of the gantry (4), and the cleaning box (2) is fixedly installed at the telescopic end of the cylinder (5). A first cleaning component (6) and a second cleaning component (7) are respectively provided in the cleaning box (2). The first cleaning component (6) is located at the lower end of the second cleaning component (7). The first cleaning component (6) is arranged on the side wall of the prebaked anode carbon block (3), and the second cleaning component (7) is arranged on the upper wall of the prebaked anode carbon block (3). A dust removal port (8) is opened through the upper end of the cleaning box (2), and a connecting pipe (9) is fixedly installed on the upper end of the dust removal port (8). A conveying pump (10) is fixedly installed on the connecting pipe (9), and a telescopic section is provided on the connecting pipe (9).
2. The prebaked anode carbon block cleaning device according to claim 1, characterized in that: The first cleaning component (6) includes an axle seat (601), a first rotating shaft (602), a first cleaning roller brush (603), a bevel gear (604) and a first control motor (605); the axle seat (601) is symmetrically fixedly installed on the inner wall of each side of the cleaning box (2); the first rotating shaft (602) is movably installed between the axle seats (601) on one side; the first cleaning roller brush (603) is fixedly installed on the first rotating shaft (602); the bevel gears (604) are symmetrically fixedly installed at both ends of the first rotating shaft (602); adjacent bevel gears (604) are meshed with each other; and the output end of the first control motor (605) is fixedly connected to the first rotating shaft (602) at one end.
3. The prebaked anode carbon block cleaning device according to claim 2, characterized in that: The second cleaning assembly (7) comprises a fixed seat (701), a movable groove (702), a second rotating shaft (703), a second cleaning roller brush (704), a second control motor (705) and a slider (706); the fixed seat (701) is symmetrically fixedly mounted on the inner wall of the cleaning box (2), and the movable groove (702) is provided at one end opposite to the fixed seat (701); the second cleaning roller brush (704) is fixedly mounted on the second rotating shaft (703); the second cleaning roller brush (704) is symmetrically provided with the slider (706); the slider (706) at one end is fixedly mounted with the second control motor (705), and the output end of the second control motor (705) is fixedly connected to the second rotating shaft (703) at one end; the slider (706) at the other end is movably mounted in the slider (706) at the other end; and the slider (706) is movably mounted in the corresponding movable groove (702) through a reciprocating mechanism (11).
4. The prebaked anode carbon block cleaning device according to claim 3, characterized in that: The reciprocating mechanism (11) comprises a third control motor (1101), a guide rod (1102), a reciprocating rod (1103) and a reciprocating thread (1104); the third control motor (1101) is fixedly mounted in the movable groove (702) at one end; the reciprocating rod (1103) is fixedly mounted at the output end of the third control motor (1101); the reciprocating thread (1104) is symmetrically arranged on the reciprocating rod (1103) and the slider (706) is symmetrically threadedly connected to the reciprocating rod (1103); the guide rod (1102) is fixedly mounted in the movable groove (702) at the other end; and the corresponding slider (706) is movably mounted on the guide rod (1102).
5. The prebaked anode carbon block cleaning device according to claim 4, characterized in that: Protective covers (12) are fixedly installed at the four corners of the cleaning box (2), and the bevel gear (604) and the first control motor (605) are located inside the protective covers (12).
6. The prebaked anode carbon block cleaning device according to claim 5, characterized in that: A limiting block (13) is symmetrically fixedly installed in the movable groove (702) at one end.
7. The prebaked anode carbon block cleaning device according to claim 6, characterized in that: The cleaning box (2) is provided with observation windows (14) symmetrically at the front and rear.
Citation Information
Patent Citations
Automatic cleaning device for online prebaked anode carbon block in electrolytic aluminum
CN218395072U