Powder cleaning device for powder metallurgy parts
By designing powder metallurgical parts cleaning device with powder, using a rotating lifting component and a servo motor -driven dial plate to shake the powder on the brush to the material, and clean up the powder in the collecting box through the vacuum cleaner to solve the solution to solve the solution to solve the solution The problem that the powder could not be cleaned in time on the brush, which improved the cleaning effect and efficiency.
Patent Information
- Application Number
- CN202423175214.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-12-23
AI Technical Summary
After cleaning the powder with the existing rotating brush mechanism, the powder attached to the brush cannot be cleaned in time, resulting in a gradual reduction in the cleaning effect and affecting the cleaning of the surface of the parts.
A powder cleaning device for powder metallurgy parts is designed, including powder cleaning brush components, rotating lift components, and powder cleaning collection components. After the brush is cleaned up, rotate the lift component above the material by rotating the lift component, and the powder drives the powder by the dial -driven board of the servo motor to the material. powder.
The problem that effectively solves the problem that the powder attached to the brush cannot be cleaned in time. It ensures the cleanliness and efficiency of the brush on the cleaning of the new parts, extend the service life of the brush, and improve the overall cleaning effect.
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Figure CN222402485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder metallurgy parts, in particular to a powder cleaning device for powder metallurgy parts. Background Art
[0002] Some gear parts with hollow structures in the middle are usually produced using powder metallurgy technology due to their complex structures. After the above parts are pressed and formed by powder, they are placed on a conveyor belt by a robot. A rotating brush mechanism is set on one side of the conveyor belt. The rotating brush mechanism can clean the residual powder on the surface of the pressed parts, so that burrs are not easily formed on the surface of the parts during subsequent firing.
[0003] The existing rotating brush mechanism uses a motor to drive the brush to rotate to achieve the cleaning of the powder on the surface of the parts. The mechanism cleans the parts passing by one by one. However, after the brush cleans one part, some powder will adhere to the brush and cannot be cleaned in time. When the next part moves to the position of the rotating brush mechanism, the brush with powder attached will have a poor cleaning effect on the part. If this continues for a long time, the powder attached to the brush will reach a limit value, further reducing the cleaning effect of the brush on the powder on the surface of the part. Utility Model Content
[0004] In order to solve at least one aspect of the above problems, the utility model provides a powder cleaning device for powder metallurgy parts, comprising:
[0005] Conveyor belts are used to transport pressed parts and to move the parts intermittently;
[0006] A powder cleaning brush assembly, comprising a brush located above the conveyor belt and a driving motor for driving the brush to rotate, wherein the brush is suitable for contacting with parts located on the conveyor belt to clean powder remaining on the parts;
[0007] A rotary lifting assembly, located at one side of the conveyor belt and suitable for connecting with the powder cleaning brush assembly, the rotary lifting assembly is used to drive the powder cleaning brush assembly to lift or rotate;
[0008] A powder cleaning and collecting assembly, comprising a material collecting box located on the side of the rotating lifting assembly away from the conveyor belt, a shifting plate slidably arranged in the material collecting box, a servo motor arranged outside the material collecting box and driving the shifting plate to slide, and a vacuum cleaner capable of sucking the powder in the material collecting box;
[0009] When cleaning the powder attached to the brush, the rotary lifting assembly drives the brush to rotate to the top of the material collection box and insert it into the material collection box to contact the shifting plate, and the servo motor drives the shifting plate to slide back and forth to shift the bristles on the brush so that the powder falls into the material collection box;
[0010] The rotary lifting assembly is connected to a rotary plate, and the rotary lifting assembly drives the rotary plate to lift and rotate. The powder cleaning brush assembly is provided with two groups, and the two groups of powder cleaning brush assemblies are symmetrically and spaced apart on the rotary plate and move synchronously with the rotary plate. When any group of the brushes is cleaning the parts on the conveyor belt, the other group of the brushes is located in the aggregate box.
[0011] Optionally, the rotary lifting assembly includes a rotary motor and a lifting cylinder, the rotary motor is connected to the rotary plate to drive the rotary plate to rotate, and the lifting cylinder is connected to the rotary motor to drive the rotary motor to lift and lower the rotary plate.
[0012] Optionally, the powder cleaning and collecting assembly further comprises a linkage bar, which is slidably arranged in the collection box, and a plurality of toggle plates are provided, and the plurality of toggle plates are arranged at intervals on the linkage bar, and the plurality of toggle plates move synchronously with the linkage bar.
[0013] Optionally, two linkage bars are arranged at intervals, both of the two linkage bars are connected to the toggle plate and move synchronously, and the brush is located above between the two linkage bars.
[0014] Optionally, a linkage plate is fixedly connected to the same end of the two linkage bars, and a driving bar is fixedly provided on the side of the linkage plate away from the linkage bar, and the end of the driving bar away from the linkage plate passes through the aggregate box and is located outside the aggregate box. A turntable is provided on the servo motor, and the servo motor drives the turntable to rotate. A connecting rod is rotatably connected to the eccentric part of the turntable, and the end of the connecting rod away from the turntable is hingedly connected to the end of the driving bar located outside the aggregate box.
[0015] Optionally, a guide rail is fixedly provided on the bottom side of the aggregate box, and the linkage bar slides directionally on the guide rail.
[0016] Optionally, the shifting plate is spaced apart from the bottom side of the collecting box.
[0017] Optionally, a dust collector is connected to the dust collector, a docking port is provided on the outer wall of the material collection box away from the connecting rod, the docking port is communicated with the interior of the material collection box, and the dust collector head is inserted into the docking port with an interference fit.
[0018] Compared with the prior art, the beneficial technical effects of the utility model are:
[0019] 1. After the brush has cleaned the powder on a part, the rotating lifting assembly can move the corresponding brush to the top of the collection box and insert it into the collection box. At this time, the servo motor drives the toggle plate to move. The toggle plate will move the bristles on the brush to swing during the movement, so that the powder attached to the brush falls off into the collection box, so that the brush can clean the new part more cleanly when cleaning it again;
[0020] 2. The powder in the collecting box will be sucked away by the vacuum cleaner to avoid the powder being scattered due to the airflow generated by the moving plate;
[0021] 3. Compared with only one set of powder cleaning components, two sets of powder cleaning components are set. When the brushes in one set are cleaning the parts on the conveyor belt, the brushes in the other set can be inserted into the collecting box for cleaning, thereby improving work efficiency;
[0022] 4. The toggle plate is arranged at intervals with the bottom of the aggregate box, so that the toggle plate will not block the space at the bottom of the aggregate box. When the vacuum cleaner sucks the powder inside the aggregate box, it is smoother and cleaner. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of the powder cleaning device in the embodiment of the utility model;
[0024] Figure 2 An exploded view of a powder cleaning brush assembly and a rotating lifting assembly in an embodiment of the utility model;
[0025] Figure 3 This is a structural diagram of a powder cleaning and collecting assembly in an embodiment of the utility model;
[0026] Figure 4 It is an exploded view of the powder cleaning and collecting assembly in the embodiment of the utility model.
[0027] Explanation of the reference numerals: 1. powder cleaning brush assembly; 11. brush; 12. drive motor; 2. rotating lifting assembly; 21. rotating motor; 22. lifting cylinder; 23. connecting plate; 24. rotating plate; 3. powder cleaning and collecting assembly; 31. collection box; 32. toggle plate; 33. servo motor; 331. turntable; 34. vacuum cleaner; 341. vacuum head; 35. linkage bar; 36. guide bar; 37. linkage plate; 38. drive bar; 39. connecting rod; 4. conveyor belt. DETAILED DESCRIPTION
[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0029] In the description of the present invention, it should be understood that the terms "upper" and "lower" and the like indicate positions or location relationships that are based on the positions or location relationships when the product is in normal use.
[0030] The following is combined with Figure 1-4 This application is described in further detail.
[0031] The utility model provides a powder cleaning device for powder metallurgy parts, referring to Figure 1 The powder cleaning device for powder metallurgy parts comprises a powder cleaning brush assembly 1, a rotating lifting assembly 2 and a powder cleaning and collecting assembly 3. Two groups of powder cleaning brush assemblies 1 are arranged at intervals, and both groups of powder cleaning brush assemblies 1 are connected to the rotating lifting assembly 2 and are lifted or rotated under the drive of the rotating lifting assembly 2. When any group of powder cleaning brush assemblies 1 is cleaning the powder on the parts, the other group of powder cleaning brush assemblies 1 is located at the powder cleaning and collecting assembly 3 for cleaning, and the powder cleaning and collecting assembly 3 can clean and collect the powder attached to the powder cleaning brush assembly 1.
[0032] A conveyor belt 4 is provided below a set of powder cleaning brush assemblies 1. The pressed parts are placed on the conveyor belt 4 by a robot. The conveyor belt 4 is used to convey the pressed parts and move the parts intermittently. The powder cleaning brush assembly 1 can clean the stopped parts to remove the powder remaining on the parts.
[0033] A base is provided below the conveyor belt 4 , and the rotating lifting assembly 2 and the powder cleaning and collecting assembly 3 are both installed on the top of the base, and the rotating lifting assembly 2 is located between the conveyor belt 4 and the powder cleaning and collecting assembly 3 .
[0034] Reference Figure 1 and Figure 2 The rotary lifting assembly 2 includes a rotary motor 21 and a lifting cylinder 22. The cylinder body of the lifting cylinder 22 is fixedly mounted on the top of the base, and a connecting plate 23 is fixedly mounted on the telescopic rod of the lifting cylinder 22. The rotary motor 21 is fixedly mounted on the connecting plate 23, and the lifting cylinder 22 can drive the rotary motor 21 to lift and lower. A rotating plate 24 is mounted on the motor shaft of the rotary motor 21, and two sets of powder cleaning brush assemblies 1 are installed on the rotating plate 24 at intervals. The rotary motor 21 can drive the rotating plate 24 to swing back and forth, that is, the rotary motor 21 can drive the rotating plate 24 to rotate forward a certain angle first and then reverse back, so that the cables connected to the powder cleaning brush assembly 1 are not easily entangled.
[0035] The two groups of powder cleaning brush assemblies 1 have the same structure, and one group is used as an example for explanation below. The powder cleaning brush assembly 1 includes a brush 11 and a drive motor 12. The drive motor 12 is fixedly installed on the top of the rotating plate 24, and the motor shaft of the drive motor 12 passes through the rotating plate 24 and is located below the rotating plate 24. The brush 11 is located below the rotating plate 24 and is connected to the motor shaft of the drive motor 12. The drive motor 12 can drive the brush 11 to rotate to clean the powder on the parts. After the lifting cylinder 22 drives the rotating plate 24 to descend, the brush 11 can be more closely attached to the top of the part to improve the cleaning effect. After the lifting cylinder 22 drives the rotating plate 24 to rise, the brush 11 can be prevented from interfering with the transportation of the cleaned parts.
[0036] When any group of brushes 11 cleans the parts on the conveyor belt 4, the other group of brushes 11 is located at the powder cleaning and collecting assembly 3 to clean the powder attached to itself through the powder cleaning and collecting assembly 3. The rotating plate 24 rotates in a reciprocating swing rather than rotating counterclockwise or clockwise, so that the cables connected to the drive motor 12 are not easily entangled.
[0037] Combination Figure 1 Reference Figure 2 and Figure 3 The powder cleaning and collecting assembly 3 is located on the side of the lifting cylinder 22 away from the conveyor belt 4. The powder cleaning and collecting assembly 3 includes a collection box 31, a toggle plate 32, a servo motor 33, a vacuum cleaner 34 and a linkage bar 35. The linkage bar 35 is slidably arranged in the collection box 31, and a plurality of toggle plates 32 are arranged on the linkage bar 35 at intervals, and the plurality of toggle plates 32 all move synchronously with the linkage bar 35. The servo motor 33 is connected to the linkage bar 35 to drive the linkage bar 35 to slide back and forth, and the brush 11 to be cleaned is inserted into the collection box 31. When moving, the plurality of toggle plates 32 toggle the brush 11 so that the powder attached to the brush 11 falls into the collection box 31. The vacuum cleaner 34 can absorb the powder in the collection box 31.
[0038] Reference Figure 3 and Figure 4Specifically, an opening is provided at the top of the material collection box 31 to facilitate the insertion of the brush 11 into the material collection box 31. A bracket is fixedly installed at the bottom of the material collection box 31, and the bracket is fixedly installed on the top of the base. A guide bar 36 is fixedly provided on the bottom side of the material collection box 31, and a guide groove is provided on the top of the guide bar 36. The linkage bar 35 is inserted into the guide groove and slides in a directional manner in the guide groove. A plurality of slots are provided at intervals along the sliding direction of the guide bar 36 at the top of the linkage bar 35, and a plurality of toggle plates 32 are corresponding to each other and inserted into the slots with interference fit, so that the linkage bar 35 moves a small distance so that the plurality of toggle plates 32 can toggle the entire brush 11. At the same time, the toggle plates 32 are arranged at intervals with the bottom side of the material collection box 31, so that the toggle plates 32 will not form a partition on the space at the bottom of the material collection box 31, and when the vacuum cleaner 34 sucks the powder inside the material collection box 31, it is smoother and cleaner.
[0039] Combination Figure 2 Reference Figure 3 and Figure 4 Two guide rails 36 are arranged at intervals, and two corresponding linkage bars 35 are also arranged at intervals, and the two linkage bars 35 correspond to the two guide rails 36 one by one. The two linkage bars 35 are connected to the toggle plate 32 and move synchronously, and the brush 11 is located above the two linkage bars 35, so that the dust on the brush 11 will fall between the two guide rails 36 after falling off, which is convenient for cleaning.
[0040] The ends of the two linkage bars 35 away from the conveyor belt 4 are fixedly connected to the linkage plate 37, and the side of the linkage plate 37 away from the linkage bar 35 is fixedly provided with a driving bar 38, and the end of the driving bar 38 away from the linkage plate 37 passes through the collection box 31 and is located outside the collection box 31. The servo motor 33 is installed on the top of the bracket, and a turntable 331 is provided on the motor shaft of the servo motor 33, and the servo motor 33 drives the turntable 331 to rotate. The eccentric part of the turntable 331 is rotatably connected to a connecting rod 39, and the end of the connecting rod 39 away from the turntable 331 is hingedly connected to the end of the driving bar 38 located outside the collection box 31, so that the servo motor 33 can drive the linkage bar 35 and the multiple toggle plates 32 to reciprocate after the rotation.
[0041] A dust collector 34 is connected to a dust collector head 341 . A docking port is provided on the outer wall of the material collecting box 31 away from the connecting rod 39 . The docking port is communicated with the interior of the material collecting box 31 . The dust collector head 341 is inserted into the docking port with interference fit.
[0042] The implementation principle of a powder cleaning device for powder metallurgy parts in the embodiment of the present application is as follows: after the brush 11 has cleaned the powder on a part, the rotating lifting assembly 2 can rotate the corresponding brush 11 to the top of the collection box 31 and insert it into the collection box 31. At this time, the servo motor 33 drives the toggle plate 32 to move. The toggle plate 32 will toggle the bristles on the brush 11 to swing during the movement, so that the powder attached to the brush 11 falls off into the collection box 31, so that the brush 11 can clean the new parts more cleanly when cleaning again. The powder in the collection box 31 will be sucked away by the vacuum cleaner 34 to avoid the powder from floating due to the airflow generated during the movement of the toggle plate 32. When the brushes 11 in one group are cleaning the parts on the conveyor belt 4, the brushes 11 in the other group can be inserted into the collection box 31 for cleaning, thereby improving work efficiency.
[0043] Although the disclosure is as above, the protection scope of the disclosure is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the disclosure, and these changes and modifications will fall within the protection scope of the utility model.
Claims
1. A powder cleaning device for powder metallurgy parts, characterized in that: include: A conveyor belt (4) is used to convey the pressed parts and to carry the parts for intermittent movement; A powder cleaning brush assembly (1) comprises a brush (11) located above the conveyor belt (4) and a drive motor (12) for driving the brush (11) to rotate, wherein the brush (11) is suitable for contacting parts located on the conveyor belt (4) to clean powder remaining on the parts; A rotary lifting assembly (2), located on one side of the conveyor belt (4) and suitable for connecting with the powder cleaning brush assembly (1), wherein the rotary lifting assembly (2) is used to drive the powder cleaning brush assembly (1) to rise and fall or rotate; A powder cleaning and collecting assembly (3) comprises a material collecting box (31) located on a side of the rotating lifting assembly (2) away from the conveyor belt (4), a shifting plate (32) slidably arranged in the material collecting box (31), a servo motor (33) arranged outside the material collecting box (31) and driving the shifting plate (32) to slide, and a vacuum cleaner (34) capable of sucking powder in the material collecting box (31); When cleaning the powder attached to the brush (11), the rotary lifting assembly (2) drives the brush (11) to rotate to the top of the material collecting box (31) and insert it into the material collecting box (31) to contact the shifting plate (32), and the servo motor (33) drives the shifting plate (32) to slide back and forth to shift the bristles on the brush (11) so that the powder falls into the material collecting box (31); The rotary lifting assembly (2) is connected to a rotary plate (24), and the rotary lifting assembly (2) drives the rotary plate (24) to lift and rotate. The powder cleaning brush assembly (1) is provided with two groups, and the two groups of powder cleaning brush assemblies (1) are symmetrically and spaced apart on the rotary plate (24) and move synchronously with the rotary plate (24). When any group of the brushes (11) cleans the parts located on the conveyor belt (4), the other group of the brushes (11) is located in the collecting box (31).
2. A powder cleaning device for powder metallurgy parts according to claim 1, characterized in that: The rotary lifting assembly (2) comprises a rotary motor (21) and a lifting cylinder (22); the rotary motor (21) is connected to the rotary plate (24) to drive the rotary plate (24) to rotate; the lifting cylinder (22) is connected to the rotary motor (21) to drive the rotary motor (21) to drive the rotary plate (24) to move up and down.
3. A powder cleaning device for powder metallurgy parts according to any one of claims 1-2, characterized in that: The powder cleaning and collecting assembly (3) also includes a linkage bar (35), which is slidably arranged in the collection box (31), and a plurality of toggle plates (32) are provided, and the plurality of toggle plates (32) are arranged at intervals on the linkage bar (35), and the plurality of toggle plates (32) move synchronously with the linkage bar (35).
4. A powder cleaning device for powder metallurgy parts according to claim 3, characterized in that: Two linkage bars (35) are arranged at intervals, and both linkage bars (35) are connected to the shifting plate (32) and move synchronously, and the brush (11) is located above the two linkage bars (35).
5. The powder cleaning device for powder metallurgy parts according to claim 4, characterized in that: A linkage plate (37) is fixedly connected to the same end of the two linkage bars (35); a driving bar (38) is fixedly provided on the side of the linkage plate (37) away from the linkage bar (35); one end of the driving bar (38) away from the linkage plate (37) passes through the material collection box (31) and is located outside the material collection box (31); a turntable (331) is provided on the servo motor (33); the servo motor (33) drives the turntable (331) to rotate; a connecting rod (39) is rotatably connected to the eccentric part of the turntable (331); one end of the connecting rod (39) away from the turntable (331) is hingedly connected to one end of the driving bar (38) located outside the material collection box (31).
6. A powder cleaning device for powder metallurgy parts according to claim 5, characterized in that: A guide rail (36) is fixedly provided on the bottom side of the collecting box (31), and the linkage bar (35) slides on the guide rail (36) in a directional manner.
7. A powder cleaning device for powder metallurgy parts according to claim 6, characterized in that: The shifting plate (32) is arranged at intervals from the bottom side of the interior of the material collecting box (31).
8. A powder cleaning device for powder metallurgy parts according to claim 7, characterized in that: The vacuum cleaner (34) is connected to a vacuum head (341), and a docking port is provided on the outer wall of the material collecting box (31) away from the connecting rod (39). The docking port is communicated with the interior of the material collecting box (31), and the vacuum head (341) is inserted into the docking port in an interference fit manner.