Electric windlass
By designing an electric car, using the servo motor to drive the wire twisted rope to realize the movement of the dredging component in the pipeline, solving the problem of timely pipeline dredging in the existing technology, high equipment cost, and difficult operation. And sediment scattered.
Patent Information
- Application Number
- CN202421018400.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The prior art has problems such as time-consuming and labor-intensive, high equipment costs and high operational difficulties in pipeline dredging, especially in the dredging and sand removal operations of DN200-1000 rain and sewage pipes.
Designed a kind of electric car, including frame, line components, line -closed components, and dredging components. The serviced motor -driven tope is used to achieve the movement of dredging components in the pipeline, combined with pressure sensors and mini cameras to achieve the inner wall of the pipeline to clean up And sediment scattered.
The efficient cleaning of the inner wall of the pipeline can be scattered and the excess stones can be dispersed and the excessive stones are installed into the inside of the dredging component to simplify the operation, save labor, and improve operational efficiency.
Smart Images
Figure CN222402656U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipeline dredging, and in particular relates to an electric windlass vehicle. Background Art
[0002] A pipeline is a device connected by pipes, pipe connectors and valves for conveying gas, liquid or fluid with solid particles. Usually, the fluid flows from the high pressure part of the pipeline to the low pressure part after being pressurized by blowers, compressors, pumps and boilers. It can also be conveyed by the fluid's own pressure or gravity. Pipelines are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial devices.
[0003] At present, in the dredging and sand removal operations of rain and sewage pipes with a diameter of DN200-1000 in limited areas such as urban road pipelines, river pipelines, courtyard pipelines, and vehicle-inaccessible areas, dredging personnel are often required to enter the pipelines for manual dredging, which is time-consuming and labor-intensive. The pipeline dredging robots used in some cities are expensive and difficult to operate, and require professional operators. For this reason, we propose an electric winch truck to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide an electric winch cart to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electric winch cart, comprising a frame, a wire-releasing assembly, a wire-retrieving assembly and a dredging assembly, wherein the frame has two frames, the wire-releasing assembly is installed on the top of the left frame, the wire-retrieving assembly is installed on the top of the right frame, the wire-releasing assembly is connected to a first steel wire rope, the wire-retrieving assembly is connected to a second steel wire rope, a locking buckle is connected to one end of the second steel wire rope close to the first steel wire rope, the locking buckle is buckled with the first steel wire rope, and the dredging assembly is sleeved on the second steel wire rope.
[0006] Preferably, the frame includes a main frame body, the four corners of the bottom of the main frame body are rotatably connected to wheels, four threaded positioning seats are threadedly connected to the main frame body, and the tops of the four threaded positioning seats are each equipped with a first rotating handle, and the main frame body is equipped with a wire guide wheel for guiding the routing of the first steel wire rope and the second steel wire rope.
[0007] Preferably, the pay-off assembly includes a pay-off frame, the pay-off frame is internally rotatably connected to a first rotating rod, a servo motor is installed on the front of the pay-off frame, the output shaft of the servo motor is connected to the first rotating rod through a coupling, and the first steel wire rope is coiled on the first rotating rod.
[0008] Preferably, the wire taking-up assembly includes a wire taking-up frame, a second rotating disk is installed on the front side of the wire taking-up frame, the second rotating disk is hinged to the front side of the wire taking-up frame, a rotating handle is installed on the front side of the second rotating disk, a plurality of slots are provided on the front side of the second rotating disk and the frame, a positioning pin is engaged with the front side of the second rotating disk, the back side of the positioning pin is engaged with two adjacent slots in sequence, a second rotating rod is installed inside the wire taking-up frame, and the second steel wire rope is coiled on the second rotating rod.
[0009] Preferably, the unclogging component includes an unclogging plate and a positioning barrel, a plurality of pressure sensors are installed on the unclogging plate, the unclogging plate is fixed to the left side of the inner wall of the positioning barrel, and a pipe brush of varying height for cleaning the inner wall of the pipe is installed on the positioning barrel.
[0010] Preferably, a plurality of pressure sensors for measuring the weight of stones and sediment are installed on the dredging plate.
[0011] Preferably, a torque sensor is installed on the main frame, and a mini camera is installed on the dredging component.
[0012] Compared with the prior art, the beneficial effect of the utility model is that the device uses two frames to set up the line-releasing component and the line-retracting component. After the dredging component is placed in the sewer pipe that needs to be dredged, the first steel wire rope can be lengthened and the second steel wire rope can be tightened under the engagement of the lock and the pressure sensor. In this way, the dredging component can travel the entire pipe, and the inner wall of the pipe can be cleaned while the mud and sand can be dispersed. Oversized stones can be loaded into the dredging component and transported out of the pipe to achieve the effect of dredging the pipe. The operation is simple, labor is saved, and work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front cross-sectional view of the utility model;
[0014] Figure 2 It is a top view of the wire-releasing assembly in the utility model;
[0015] Figure 3 It is a top view of the take-up assembly in the utility model;
[0016] Figure 4 It is a side cross-sectional view of the dredging component in the utility model.
[0017] In the figure: 1. frame; 11. main frame; 12. first rotating handle; 13. threaded positioning seat; 14. wheel; 15. wire guide wheel; 2. wire pay-off assembly; 21. wire pay-off rack; 22. first rotating rod; 23. servo motor; 3. wire take-up assembly; 31. wire take-up rack; 32. second rotating rod; 33. second rotating disk; 34. rotating handle; 35. slot; 36. positioning pin; 4. first wire rope; 5. second wire rope; 6. lock; 7. dredging assembly; 71. dredging disk; 72. positioning cylinder; 73. pipe brush; 74. pressure sensor. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-Figure 4 The utility model provides an electric winch vehicle, comprising a frame 1, a wire-releasing assembly 2, a wire-retrieving assembly 3 and a dredging assembly 7. The frame 1 has two, the wire-releasing assembly 2 is installed on the top of the left frame 1, and the wire-retrieving assembly 3 is installed on the top of the right frame 1. The wire-releasing assembly 2 is connected to a first steel wire rope 4, and the wire-retrieving assembly 3 is connected to a second steel wire rope 5. The second steel wire rope 5 is connected to a lock buckle 6 at one end close to the first steel wire rope 4, and the lock buckle 6 is buckled with the first steel wire rope 4, and the dredging assembly 7 is sleeved on the second steel wire rope 5.
[0020] In the present embodiment, preferably, the frame 1 includes a main frame body 11, the four corners of the bottom of the main frame body 11 are rotatably connected to wheels 14, four threaded positioning seats 13 are threadedly connected to the main frame body 11, and the tops of the four threaded positioning seats 13 are all equipped with a first rotating handle 12, and the main frame body 11 is equipped with a wire guide wheel 15 for guiding the routing of the first steel wire rope 4 and the second steel wire rope 5.
[0021] In this embodiment, preferably, the pay-off assembly 2 includes a pay-off frame 21, the internal rotation of the pay-off frame 21 is connected to the first rotating rod 22, a servo motor 23 is installed on the front of the pay-off frame 21, the output shaft of the servo motor 23 is connected to the first rotating rod 22 through a coupling, and the first steel wire rope 4 is coiled on the first rotating rod 22.
[0022] In the present embodiment, preferably, the wire taking-up assembly 3 includes a wire taking-up frame 31, a second rotating disk 33 is installed on the front of the wire taking-up frame 31, the second rotating disk 33 is hinged to the front of the wire taking-up frame 31, a rotating handle 34 is installed on the front of the second rotating disk 33, a plurality of slots 35 are provided on the front of the second rotating disk 33 and the frame 1, a positioning pin 36 is engaged with the front of the second rotating disk 33, the back of the positioning pin 36 is engaged with two adjacent slots 35 in sequence, a second rotating rod 32 is installed inside the wire taking-up frame 31, and the second steel wire rope 5 is wound around the second rotating rod 32.
[0023] In this embodiment, preferably, the unclogging component 7 includes an unclogging plate 71 and a positioning barrel 72. A plurality of pressure sensors 74 are installed on the unclogging plate 71. The unclogging plate 71 is fixed to the left side of the inner wall of the positioning barrel 72. The positioning barrel 72 is installed with a pipe brush 73 of varying height for cleaning the inner wall of the pipe.
[0024] In this embodiment, preferably, a plurality of pressure sensors 74 for measuring the weight of stones and mud are installed on the dredging plate 71.
[0025] Furthermore, when it is just ordinary brushing, the electric pay-off assembly 2 can be placed on the left and the manual one can be placed on the right. However, when there are a large number of stones inside the pipe, the pay-off assembly 2 can be installed on the right, or the direction of the dredging assembly 7 can be reversed to move the dredging assembly 7 to the left, that is, the pay-off assembly 2 drives the first steel wire rope 4 to tighten, and the take-up assembly 3 drives the second steel wire rope 5 to pay out the wire.
[0026] Furthermore, a torque sensor is installed on the main frame 11, and a mini camera is installed on the dredging component 7. The torque sensor can measure the torque of the steel wire to prevent overload breakage, and the addition of the mini camera can perform a preliminary survey of the situation inside the pipeline.
[0027] The working principle and use process of the utility model: Figure 1When the pipeline in the pipeline is blocked, firstly, two frames 1 with a wire-releasing assembly 2 and a wire-receiving assembly 3 installed at both ends of the pipeline are placed, and after the dredging assembly 7 is placed in the pipeline, one end of the first steel wire rope 4 is buckled with the lock box 6, and at this time, the plurality of first rotating handles 12 are rotated to drive the threaded positioning seat 13 to rotate, so that the wheel 14 can be separated from the ground and the bottom of the threaded positioning seat 13 can be fixed in contact with the ground to improve stability. At this time, the positioning pin 36 for positioning the second rotating disk 33 is removed, the connection between the two slots 35 is cancelled, and the rotating handle 3 is rotated. 4 can drive the second rotating disk 33 to rotate, and then drive the second rotating rod 32 to rotate, so that the second steel wire rope 5 is wound up, and at this time, the servo motor 23 is started to drive the first rotating rod 22 to rotate, so that the second steel wire rope 5 is unwound, so that the locking buckle 6 and the dredging disk 71 can be used to drive the dredging component 7 to move in the pipeline, and while washing the pipeline, the stones in the pipeline can be loaded into the dredging component 7 and taken out, and foreign objects such as water and silt that cannot block the pipeline are leaked out, and only the blocking foreign objects are taken away, which can reduce the working weight and improve the dredging efficiency.
[0028] The electronic components and modules used in the content of this utility model can all be parts commonly used in the market that can realize the specific functions in this case, and the specific models and sizes can be selected and adjusted according to actual needs.
[0029] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An electric winch cart, comprising a frame (1), a wire-releasing assembly (2), a wire-retrieving assembly (3) and a dredging assembly (7), characterized in that: There are two frames (1), the wire-releasing assembly (2) is installed on the top of the left frame (1), and the wire-receiving assembly (3) is installed on the top of the right frame (1), the wire-releasing assembly (2) is connected to the first steel wire rope (4), and the wire-receiving assembly (3) is connected to the second steel wire rope (5), and the second steel wire rope (5) is connected to a lock buckle (6) at one end close to the first steel wire rope (4), and the lock buckle (6) is buckled with the first steel wire rope (4), and the dredging assembly (7) is sleeved on the second steel wire rope (5).
2. The electric winch cart according to claim 1, characterized in that: The frame (1) comprises a main frame (11), the four corners of the bottom of the main frame (11) are rotatably connected to wheels (14), the main frame (11) is threadedly connected to four threaded positioning seats (13), and the tops of the four threaded positioning seats (13) are each equipped with a first rotating handle (12), and the main frame (11) is equipped with a wire guide wheel (15) for guiding the routing of the first steel wire rope (4) and the second steel wire rope (5).
3. The electric winch cart according to claim 1, characterized in that: The pay-off assembly (2) comprises a pay-off frame (21), the pay-off frame (21) is internally rotatably connected to a first rotating rod (22), a servo motor (23) is installed on the front of the pay-off frame (21), the output shaft of the servo motor (23) is connected to the first rotating rod (22) via a coupling, and the first steel wire rope (4) is wound on the first rotating rod (22).
4. The electric winch cart according to claim 1, characterized in that: The wire take-up assembly (3) comprises a wire take-up frame (31), a second rotating disk (33) is installed on the front of the wire take-up frame (31), the second rotating disk (33) is hinged to the front of the wire take-up frame (31), a rotating handle (34) is installed on the front of the second rotating disk (33), a plurality of slots (35) are provided on the front of the second rotating disk (33) and the frame (1), a positioning pin (36) is engaged on the front of the second rotating disk (33), the back of the positioning pin (36) is engaged with two adjacent slots (35) in sequence, a second rotating rod (32) is installed inside the wire take-up frame (31), and the second steel wire rope (5) is wound on the second rotating rod (32).
5. The electric wheelbarrow according to claim 1, characterized in that: The unclogging assembly (7) comprises an unclogging plate (71) and a positioning barrel (72). A plurality of pressure sensors (74) are mounted on the unclogging plate (71). The unclogging plate (71) is fixed to the left side of the inner wall of the positioning barrel (72). A pipe brush (73) for cleaning the inner wall of the pipe is mounted on the positioning barrel (72).
6. The electric winch cart according to claim 5, characterized in that: The dredging plate (71) is provided with a plurality of pressure sensors (74) for measuring the weight of stones and mud.
7. The electric winch cart according to claim 2, characterized in that: A torque sensor is installed on the main frame (11), and a mini camera is installed on the dredging component (7).