Integrated support hanger prefabricating tool

Abstract

The utility model belongs to the technical field of batch production of pipeline supports and hangers, and particularly relates to an integrated support and hanger prefabricating tool. Comprising a platform frame, and a raw material conveying line, a cutting station, a blanking length positioning device, a chamfering station and a punching station are sequentially arranged on the platform frame along a straight line; the discharging length positioning device can move in the conveying direction of the raw material conveying line and can be fixed at a preset position, and raw materials on the raw material conveying line penetrate through a cutting opening of the cutting station and then are limited by the discharging length positioning device. The integrated support and hanger prefabricating tool is a centralized prefabricating platform integrating blanking, chamfering and punching, and is beneficial to realizing standardization of support and hanger production and improving production efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of batch production of pipeline supports and hangers, and specifically relates to an integrated support and hanger prefabrication tool. Background Art

[0002] Pipe supports and hangers are the most important load-bearing structures in installation projects. Their construction quality and efficiency are related to the overall quality and progress of electromechanical installation projects. Traditional support and hanger prefabrication uses cutting machines to cut angle steel / channel steel, workers use handheld angle grinders to chamfer, and finally use bench drills to drill holes. The construction speed is very slow, the efficiency is low, the cutting size and chamfer size are difficult to control, and the precision is low. It has a great impact on the overall visual quality of electromechanical installation projects. Utility Model Content

[0003] The utility model aims to solve the problems of slow construction speed of the material cutting process, inaccurate material cutting size and chamfering size in the current support and hanger production.

[0004] The utility model provides the following technical solutions: an integrated support and hanger prefabrication tool, comprising a platform frame, on which a raw material conveying line, a cutting station, a blanking length positioning device, a chamfering station and a punching station are arranged in sequence along a straight line; the blanking length positioning device can move along the conveying direction of the raw material conveying line and can be fixed at a predetermined position, and the raw material on the raw material conveying line is restricted by the blanking length positioning device after passing through the cutting opening of the cutting station.

[0005] Furthermore, the platform frame includes longitudinal beams, cross beams and legs. Several cross beams are connected between two parallel longitudinal beams to form a top frame. The legs are distributed under the longitudinal beams to support the top frame. The raw material conveying line, cutting station, blanking length positioning device, chamfering station and punching station are arranged on the top frame.

[0006] Furthermore, the blanking length positioning device includes a limiting part, two sliding sleeves and two fixing screws. The two sliding sleeves can be slidably mounted on the two longitudinal beams of the platform frame respectively, and the limiting part is connected between the two sliding sleeves; the two fixing screws are respectively screwed into the screw holes on the two sliding sleeves, and when the fixing screws are tightened, they are pressed against the longitudinal beams to fix the position of the sliding sleeves, and when the fixing screws are loosened, the sliding sleeves can move; the limiting part is used to limit the raw materials.

[0007] Furthermore, the raw material conveying line comprises a plurality of conveying rollers, which are connected between two longitudinal beams of the platform frame.

[0008] Furthermore, the cutting station includes a cutting die support and a hydraulic cutting die; the chamfering station includes a chamfering die support and a hydraulic chamfering die; the punching station includes a punching die support and a hydraulic punching die; the cutting die support, the chamfering die support and the punching die support are installed on the top frame of the platform frame, and a hydraulic control frame is also installed on the top frame, and the control switches of the hydraulic cutting die, the hydraulic chamfering die and the hydraulic punching die are installed on the hydraulic control frame.

[0009] Further, the hydraulic control frame is erected on the top frame of the platform frame.

[0010] Furthermore, the conveying roller comprises an inner plain round steel bar and an outer round steel pipe, and the plain round steel bar is connected to the longitudinal beam.

[0011] Furthermore, the longitudinal beams, the transverse beams and the legs are all angle steels.

[0012] Compared with the prior art, the advantages of the present invention are:

[0013] The utility model provides an integrated support and hanger prefabrication tool, which is a centralized prefabrication platform integrating cutting, chamfering and punching; it is conducive to realizing the standardization of support and hanger production and improving production efficiency. The raw materials delivered by the raw material conveyor line are cut through the hydraulic cutting die, chamfered on the hydraulic chamfering die, and punched on the hydraulic punching die. The cutting length of the raw materials is controlled by the cutting length positioning device. The cutting length can be adjusted by changing the position of the cutting length positioning device. It solves the problems of slow construction speed, inaccurate cutting size and chamfering size in the existing support and hanger cutting process, and improves the overall level of the project's electromechanical installation engineering. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a structural diagram of the platform framework;

[0016] Figure 3 It is a structural schematic diagram of the blanking length positioning device;

[0017] Figure 4 It is a schematic diagram of the structure of the conveyor roller.

[0018] In the figure: 1-platform frame; 1.1-longitudinal beam; 1.2-cross beam; 1.3-support leg; 2-cutting length positioning device; 2.1-limiting part; 2.2-sliding sleeve; 2.3-fastening screw; 3-conveying roller; 3.1-plain round steel bar; 3.2-round steel pipe; 4-cutting die support; 5-chamfering die support; 6-punching die support; 7-hydraulic control frame; 8-hydraulic cutting die; 9-hydraulic chamfering die; 10-hydraulic punching die. DETAILED DESCRIPTION

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] like Figure 1 As shown: an integrated support and hanger prefabrication tool, including a platform frame 1, on which a raw material conveying line, a cutting station, a blanking length positioning device 2, a chamfering station and a punching station are arranged in sequence along a straight line; the blanking length positioning device 2 can move along the conveying direction of the raw material conveying line and can be fixed at a predetermined position, and the raw material on the raw material conveying line is restricted by the blanking length positioning device 2 after passing through the cutting opening of the cutting station.

[0021] The raw materials on the raw material conveyor line are manually delivered to the cutting port of the cutting station. The raw materials move to the point where the front end hits the blanking length positioning device 2 and stops. The cutting station then cuts the raw materials. The cut materials are manually chamfered at the chamfering station and punched at the punching station.

[0022] like Figure 2 As shown: the platform frame 1 includes a longitudinal beam 1.1, a cross beam 1.2 and a support leg 1.3. A plurality of cross beams 1.2 are connected between two parallel longitudinal beams 1.1 to form a top frame. The support legs 1.3 are distributed under the longitudinal beams 1.1 to support the top frame. The raw material conveying line, the cutting station, the blanking length positioning device, the chamfering station and the punching station are arranged on the top frame.

[0023] The longitudinal beam 1.1, the cross beam 1.2 and the supporting leg 1.3 are all angle steels, and the longitudinal beam 1.1, the cross beam 1.2 and the supporting leg 1.3 are welded and connected.

[0024] like Figure 3 As shown: the blanking length positioning device 2 includes a limiting part 2.1, two sliding sleeves 2.2 and two fixing screws 2.3. The two sliding sleeves 2.2 are slidably sleeved on the two longitudinal beams 1.1 of the platform frame 1, and the limiting part 2.1 is connected between the two sliding sleeves 2.2; the two fixing screws 2.3 are respectively screwed into the screw holes on the two sliding sleeves 2.2, and when the fixing screws 2.3 are tightened, they are pressed against the longitudinal beam 1.1, and the position of the sliding sleeve 2.2 is fixed. When the fixing screws 2.3 are loosened, the sliding sleeve 2.2 can move; the limiting part 2.1 is used to limit the raw materials.

[0025] like Figure 4As shown: the raw material conveying line includes a plurality of conveying rollers 3, which are connected between two longitudinal beams 1.1 of the platform frame 1. The conveying rollers 3 include internal plain round steel bars 3.1 and outer round steel pipes 3.2, the plain round steel bars 3.1 are welded to the longitudinal beams 1.1, and the round steel pipes 3.2 can rotate freely on the plain round steel bars 3.1.

[0026] like Figure 1 , Figure 2 As shown: the cutting station includes a cutting die support 4 and a hydraulic cutting die 8; the chamfering station includes a chamfering die support 5 and a hydraulic chamfering die 9; the punching station includes a punching die support 6 and a hydraulic punching die 10; the cutting die support 4, the chamfering die support 5 and the punching die support 6 are installed on the top frame of the platform frame 1, and a hydraulic control frame 7 is also installed on the top frame, and the control switches of the hydraulic cutting die 8, the hydraulic chamfering die 9 and the hydraulic punching die 10 are installed on the hydraulic control frame 7. The hydraulic control frame 7 is erected on the top frame of the platform frame 1.

[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An integrated support and hanger prefabrication tool, characterized by: The invention comprises a platform frame (1), on which a raw material conveying line, a cutting station, a blanking length positioning device (2), a chamfering station and a punching station are arranged in sequence along a straight line; the blanking length positioning device (2) can move along the conveying direction of the raw material conveying line and can be fixed at a predetermined position; the raw material on the raw material conveying line is restricted by the blanking length positioning device (2) after passing through the cutting opening of the cutting station.

2. The integrated support and hanger prefabrication tool according to claim 1 is characterized in that: The platform frame (1) comprises longitudinal beams (1.1), cross beams (1.2) and legs (1.3); a plurality of cross beams (1.2) are connected between two parallel longitudinal beams (1.1) to form a top frame; the legs (1.3) are distributed under the longitudinal beams (1.1) to support the top frame; a raw material conveying line, a cutting station, a blanking length positioning device, a chamfering station and a punching station are arranged on the top frame.

3. The integrated support and hanger prefabrication tool according to claim 2 is characterized in that: The blanking length positioning device (2) comprises a limiting part (2.1), two sliding sleeves (2.2) and two fixing screws (2.3); the two sliding sleeves (2.2) are respectively slidably sleeved on the two longitudinal beams (1.1) of the platform frame (1); the limiting part (2.1) is connected between the two sliding sleeves (2.2); the two fixing screws (2.3) are respectively screwed into the screw holes on the two sliding sleeves (2.2); when the fixing screws (2.3) are tightened, they are pressed against the longitudinal beam (1.1), and the position of the sliding sleeve (2.2) is fixed; when the fixing screws (2.3) are loosened, the sliding sleeve (2.2) can move; the limiting part (2.1) is used to limit the raw material.

4. The integrated support and hanger prefabrication tool according to claim 2 is characterized in that: The raw material conveying line comprises a plurality of conveying rollers (3), which are connected between two longitudinal beams (1.1) of the platform frame (1).

5. The integrated support and hanger prefabrication tool according to claim 2 is characterized in that: The cutting station comprises a cutting die support (4) and a hydraulic cutting die (8); the chamfering station comprises a chamfering die support (5) and a hydraulic chamfering die (9); the punching station comprises a punching die support (6) and a hydraulic punching die (10); the cutting die support (4), the chamfering die support (5) and the punching die support (6) are installed on the top frame of the platform frame (1), and a hydraulic control frame (7) is also installed on the top frame, and control switches of the hydraulic cutting die (8), the hydraulic chamfering die (9) and the hydraulic punching die (10) are installed on the hydraulic control frame (7).

6. The integrated support and hanger prefabrication tool according to claim 5, characterized in that: The hydraulic control frame (7) is erected on the top frame of the platform frame (1).

7. The integrated support and hanger prefabrication tool according to claim 4, characterized in that: The conveying roller (3) comprises an inner plain round steel bar (3.1) and an outer round steel pipe (3.2), and the plain round steel bar (3.1) is connected to the longitudinal beam (1.1).

8. The integrated support and hanger prefabrication tool according to claim 2, characterized in that: The longitudinal beam (1.1), the cross beam (1.2) and the supporting legs (1.3) are all angle steels.

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