Spraying device for ingot casting

By designing the component in a spray device in the ingots, the vertical and horizontal position adjustment of the spraying Sanzi can be realized, and the problem of irregularity of the existing device spray pipe is solved. Spend.

CN222403367UActive Publication Date: 2025-01-28FOSHAN XINYI HEHUI METAL TECH CO LTD
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Patent Information

Application Number
CN202421165524.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The height and range of the spray pipes of the existing ingot spraying device are not adjustable, which makes it impossible to adapt to the adjustment of the spray height and range under different environments, and has great limitations in use.

Method used

A spraying device is designed with a spraying device, which includes a adjustment component. The adjustment component includes the base, the lifting body and the spray component. Adjustment of distance and range, and regulating the impact of spray water on metal ingot.

Benefits of technology

Through the design of the component, the spray metal ingot can be adjusted according to the distance and range of the spray metal ingot according to the actual needs, and the degree of cooperation between the applicable range and the cooling demand can be increased.

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Abstract

The utility model provides a spraying device for ingot casting, which relates to the technical field of production and processing equipment, and comprises an adjusting assembly, the adjusting assembly comprises a base, a lifting seat body is inserted on the base in a sliding manner, a spraying assembly is inserted on the lifting seat body in a sliding manner, and the spraying assembly comprises a spraying tee joint; the position of the spraying tee joint can be changed in the vertical direction relative to the base, and the position of the spraying tee joint and the position of the base can also be changed in the horizontal direction. The spraying tee joint has the advantages that the adjusting assembly is arranged, up-down adjustment and position adjustment on the horizontal plane of the spraying tee joint can be achieved, therefore, the distance and the range of spraying metal ingots can be adjusted according to actual requirements, impact force of spraying water to the metal ingots can be adjusted, and compared with a traditional design that a spraying water pipe is fixed and cannot be adjusted, the spraying tee joint is more convenient to use. And the application range is wider, and the matching degree with cooling demolding of the metal ingot is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of production and processing equipment, in particular to a spray device for ingot casting. Background Art

[0002] In the process of casting metal ingots, first pour the high-temperature molten metal into the mold, wait for the metal liquid to cool down and then demold it to get the metal ingot. However, the waiting process is relatively long, and the temperature of the metal liquid is extremely high during the solidification process. Therefore, during the solidification process, the water molecules in the metal liquid are easily evaporated excessively, which will cause wrinkles on the surface of the solidified metal ingot. Therefore, while waiting for the metal liquid to solidify into a metal ingot, people will spray water on the surface of the metal liquid. On the one hand, it can achieve the purpose of rapid cooling, and on the other hand, it can prevent the surface of the solidified metal ingot from being flat.

[0003] The technical content disclosed in the Chinese patent document (Announcement No.: CN220560382U, Patent Name: A Cooling Mechanism for an Ingot Casting Machine) is: a bottom frame is arranged at the bottom of the ingot casting machine bracket, and is filled with cooling water; there are two side support plates, and the two side support plates are fixed on both sides of the bottom frame; wherein, a conveying member is arranged in the middle of the bottom frame, and the conveying member is used to convey the formed workpiece; a plurality of spray pipes are arranged between the tops of the two side brackets, and the spray pipes perform high-pressure spray in the direction of the conveying bracket of the ingot casting machine.

[0004] It can be seen from the above implementation scheme that the cooling mechanism sprays the ingot casting machine and cools the ingot by setting a spray pipe on the conveying bracket. However, the height and spray range of these spray pipes are not adjustable, so the height and range of the spray cannot be adjusted according to the on-site environment, which makes it very limited when used. Utility Model Content

[0005] The utility model overcomes the shortcomings of the prior art and is provided with an adjustment component, which can realize the up and down adjustment of the spray tee and the position adjustment on the horizontal plane. Therefore, the distance and range of spraying metal ingots can be adjusted according to actual needs, and the impact force of the spraying water on the metal ingots can be adjusted.

[0006] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0007] A spraying device for ingot casting, comprising an adjusting component, the adjusting component comprising a base, a lifting seat body is slidably plugged on the base, the lifting seat body is slidably plugged with a spraying component, and the spraying component comprises a spraying tee;

[0008] The spray tee can be moved relative to the base in a vertical direction, and the spray tee and the base can also be moved in a horizontal direction.

[0009] Furthermore, the base includes a polygonal connecting column, the lifting seat body includes a polygonal sliding hole, the polygonal sliding hole is slidably plugged with the polygonal connecting column, a threaded hole is provided on one side of the lifting seat body, the threaded hole is connected with a lifting fixing bolt, and one end of the lifting fixing bolt is against the polygonal connecting column.

[0010] Furthermore, the lower end of the polygonal connecting column is connected to a shaped connecting plate.

[0011] Furthermore, the lifting seat body is provided with a plug hole, the plug hole passes from one end surface of the lifting seat body to the other end surface of the lifting seat body, and the side of the plug hole intersects with the side surface of the lifting seat body.

[0012] Furthermore, the spray assembly includes a main pipe, which is plugged into the plug hole.

[0013] Furthermore, a fixed clamping plate is arranged on the side of the lifting seat body, the fixed clamping plate is connected to the lifting seat body through a clamping bolt, and the fixed clamping plate contacts the main pipe on a side facing the lifting seat body.

[0014] Furthermore, one end of the main pipe is connected to the diversion tee, both ends of the diversion tee are connected to the auxiliary pipe, the spray tee is connected to one end of the auxiliary pipe away from the diversion tee, and the spray tee and the auxiliary pipe are arranged alternately.

[0015] Furthermore, side plugs are provided at both ends of the spray assembly, and the spray assembly includes an inlet water control valve.

[0016] Furthermore, the inlet water control valve includes a water control valve body, the water control valve body is connected to a water control switch, and the water control switch includes a switch plate and a switch handle.

[0017] Furthermore, the switch plate is located inside the water control valve body, and the size and shape of the switch plate are the same as the cross section of the inside of the water control valve body.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] An adjustment component is provided to realize the up and down adjustment of the spray tee and the position adjustment on the horizontal plane. Therefore, the distance and range of spraying metal ingots can be adjusted according to actual needs, as well as the impact force of the spray water on the metal ingots. Compared with the traditional design of fixed and unadjustable spray water pipes, it has a wider range of applications and a higher degree of coordination with the cooling and demoulding of metal ingots. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the installation of the spray device and the metal ingot mold conveying mechanism of the embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of the spray device of an embodiment of the utility model;

[0023] Figure 3 It is a schematic diagram of an explosion of a spray device according to an embodiment of the utility model;

[0024] Figure 4 This is an exploded schematic diagram of the adjustment component of an embodiment of the utility model;

[0025] Figure 5 This is a schematic diagram of an explosion of an inlet water control valve according to an embodiment of the utility model;

[0026] Figure 6 It is a schematic diagram of the explosion of the auxiliary pipe, the spray tee and the side plug of an embodiment of the utility model.

[0027] In the figure: 1. Adjustment assembly; 101. Base; 1011. L-shaped connecting plate; 1012. Polygonal connecting column; 102. Lifting seat body; 1021. Polygonal sliding socket; 1022. Plug hole; 103. Lifting fixing bolt; 104. Fixed clamping plate; 105. Clamping bolt; 2. Spray assembly; 201. Main pipe; 202. Inlet water control valve; 2021. Water control valve body; 2022. Water control switch; 202A. Switch plate; 202B. Switch handle; 203. Diversion tee; 204. Auxiliary pipe; 205. Spray tee; 206. Side plug. DETAILED DESCRIPTION

[0028] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0029] like Figures 1 to 6 As shown, a spray device for ingot casting includes an adjusting component 1, the adjusting component 1 includes a base 101, a lifting seat body 102 is slidably inserted on the base 101, and a spray component 2 is slidably inserted on the lifting seat body 102, and the spray component 2 includes a spray tee 205; the spray tee 205 can be changed in position in the vertical direction relative to the base 101, and the spray tee 205 and the base 101 can also be changed in position in the horizontal direction. Therefore, when spraying the metal ingot, the distance and range of spraying the metal ingot can be adjusted according to actual needs, and the impact force of the spray water body on the metal ingot can be adjusted. Compared with the traditional design of fixed and unadjustable spray water pipes, it has a wider range of applications and a higher degree of coordination with the cooling and demolding of the metal ingot.

[0030] The base 101 includes a polygonal connecting column 1012, and the lifting seat body 102 includes a polygonal sliding hole 1021. The polygonal sliding hole 1021 is slidably plugged with the polygonal connecting column 1012. The arrangement of the polygonal connecting column 1012 and the polygonal sliding hole 1021 can ensure that the lifting seat body 102 will not rotate during use, thereby ensuring the position stability of the lifting seat body 102 in the horizontal direction during use. A threaded hole is provided on one side of the lifting seat body 102, and a lifting fixing bolt 103 is connected to the threaded hole. One end of the lifting fixing bolt 103 is against the polygonal connecting column 1012. When the height of the lifting seat body 102 is to be adjusted, it is only necessary to screw the lifting fixing bolt 103 so that the lifting fixing bolt 103 does not against the polygonal connecting column 1012, and then manually move the lifting seat body 102. After adjusting to a suitable position, the lifting fixing bolt 103 is screwed again to make it against the polygonal connecting column 1012, so that the lifting seat body 102 can be fixed at a specific height of the polygonal connecting column 1012.

[0031] The lower end of the polygonal connecting column 1012 is connected to an L-shaped connecting plate 1011. When the L-shaped connecting plate 1011 is connected to the metal ingot mold conveying mechanism, the two surfaces of the L-shaped connecting plate 1011 can be pressed against the mounting plate of the metal ingot mold conveying mechanism to achieve a positioning effect, thereby making the connection between the spray device and the metal ingot mold conveying mechanism more stable.

[0032] The lifting seat body 102 is provided with a plug hole 1022, which passes from one end face of the lifting seat body 102 to the other end face of the lifting seat body 102, and the side of the plug hole 1022 intersects with the side face of the lifting seat body 102. The spray assembly 2 includes a main pipe 201, which is plugged into the plug hole 1022. The side of the lifting seat body 102 is provided with a fixed clamping plate 104, which is connected to the lifting seat body 102 through a clamping bolt 105. The fixed clamping plate 104 is connected to the main pipe 201 on the side facing the lifting seat body 102. 1, so tightening the clamping bolt 105 can make the fixed clamping plate 104 press against the main pipe 201, so that the positions of the main pipe 201 and the lifting seat body 102 are relatively fixed. When the distance between the spray tee 205 and the lifting seat body 102 is to be adjusted, the clamping bolt 105 is loosened so that the fixed clamping plate 104 does not press against the main pipe 201. When there is a gap between the fixed clamping plate 104 and the main pipe 201, the main pipe 201 can slide inside the plug hole 1022, and the distance between the spray tee 205 and the lifting seat body 102 can be adjusted.

[0033] One end of the main pipe 201 is connected to the diversion tee 203, both ends of the diversion tee 203 are connected to the auxiliary pipe 204, and the spray tee 205 is connected to one end of the auxiliary pipe 204 away from the diversion tee 203. The spray tee 205 and the auxiliary pipe 204 are arranged alternately, so that multiple spray tees 205 can be connected and arranged through the auxiliary pipe 204. By setting the length and number of the auxiliary pipe 204, the distribution density and distance of the spray tees 205 can be set, thereby setting the density and distance of the spray water.

[0034] Side plugs 206 are provided at both ends of the spray assembly 2 to prevent water from overflowing from both ends of the spray assembly 2 and causing excessive local water flow.

[0035] The spray assembly 2 includes an inlet water control valve 202, which includes a water control valve body 2021. The water control valve body 2021 is connected to a water control switch 2022. The water control switch 2022 includes a switch plate 202A and a switch handle 202B. The switch plate 202A is located on the inner side of the water control valve body 2021. The size and shape of the switch plate 202A are the same as the cross-section of the inner side of the water control valve body 2021. Therefore, rotating the switch handle 202B can adjust the swing direction of the switch plate 202A inside the water control valve body 2021, thereby adjusting the size of the flow port inside the water control valve body 2021, thereby controlling the size of the spray water flow. The larger the spray water flow, the lower the spray tee 205 is adjusted, and the greater the impact of the water flow on the ingot.

[0036] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A spraying device for ingot casting, characterized in that: The adjusting component (1) comprises a base (101), a lifting seat body (102) is slidably plugged into the base (101), a spraying component (2) is slidably plugged into the lifting seat body (102), and the spraying component (2) comprises a spraying tee (205); The spray tee (205) can be moved relative to the base (101) in a vertical direction, and the spray tee (205) and the base (101) can also be moved in a horizontal direction.

2. The ingot spraying device according to claim 1, characterized in that: The base (101) comprises a polygonal connecting column (1012), and the lifting seat body (102) comprises a polygonal sliding hole (1021). The polygonal sliding hole (1021) is slidably plugged with the polygonal connecting column (1012). A threaded hole is provided on one side of the lifting seat body (102), and a lifting fixing bolt (103) is connected to the threaded hole. One end of the lifting fixing bolt (103) abuts against the polygonal connecting column (1012).

3. The ingot spraying device according to claim 2, characterized in that: The lower end of the polygonal connecting column (1012) is connected to an L-shaped connecting plate (1011).

4. The ingot spraying device according to claim 3, characterized in that: The lifting seat body (102) is provided with a plug hole (1022), which extends from one end surface of the lifting seat body (102) to the other end surface of the lifting seat body (102), and the side of the plug hole (1022 intersects with the side surface of the lifting seat body (102).

5. The ingot spraying device according to claim 4, characterized in that: The spray assembly (2) comprises a main pipe (201), and the main pipe (201) is plugged into the plug hole (1022).

6. The ingot spraying device according to claim 5, characterized in that: A fixed clamping plate (104) is arranged on the side of the lifting seat body (102), and the fixed clamping plate (104) is connected to the lifting seat body (102) through a clamping bolt (105). The fixed clamping plate (104) contacts the main pipe (201) on the side facing the lifting seat body (102).

7. The ingot spraying device according to claim 6, characterized in that: One end of the main pipe (201) is connected to the diverting tee (203), both ends of the diverting tee (203) are connected to the auxiliary pipe (204), the spraying tee (205) is connected to one end of the auxiliary pipe (204) away from the diverting tee (203), and the spraying tee (205) and the auxiliary pipe (204) are arranged alternately.

8. The ingot spraying device according to any one of claims 1 to 7, characterized in that: Side plugs (206) are provided at both ends of the spray assembly (2), and the spray assembly (2) includes an inlet water control valve (202).

9. The ingot spraying device according to claim 8, characterized in that: The inlet water control valve (202) comprises a water control valve body (2021), the water control valve body (2021) is connected to a water control switch (2022), and the water control switch (2022) comprises a switch plate (202A) and a switch handle (202B).

10. The ingot spraying device according to claim 9, characterized in that: The switch plate (202A) is located inside the water control valve body (2021), and the size and shape of the switch plate (202A) are the same as the cross-section of the inside of the water control valve body (2021).

Citation Information

Patent Citations

  • Cooling mechanism of pig casting machine

    CN220560382U