Precise edge cutting device for iron tower production and machining

By introducing laser alignment functions and hydraulic systems in the precision cut -edge device in the tower production and processing, the problem of low edge accuracy and inconvenience of waste treatment are solved, and the effective use of efficient and accurate cut -edge processes and resources is achieved.

CN222403699UActive Publication Date: 2025-01-28JINCHENG HUAYU ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202420966358.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-28
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing precise edge cutting device for tower production and processing lacks laser alignment function, resulting in low edge cutting accuracy, reduced production efficiency, increased rework rate and waste rate, and lacks the function of treating waste, resulting in scraps accumulated and waste resources.

Method used

A precise cutting device including the cutting table, storage tank, laser and hydraulic system. The laser meter is used to align the cutting position, the hydraulic system is used for fixed materials and mobilization cutting boards, and stored grooves are used to collect and discharge corner materials.

Benefits of technology

Through the laser alignment function, the accuracy of cutting edges is improved, the production efficiency is improved, the repurchase rate and waste rate are reduced, the effective collection and emissions of the corner materials are achieved, and the waste of resources is avoided.

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Abstract

The utility model relates to the technical field of edge cutting devices, in particular to an accurate edge cutting device for iron tower production and processing, which comprises a cutting table, a storage groove is fixedly connected to the bottom of the cutting table, a discharge port is formed in the bottom of the storage groove, a supporting plate is fixedly connected to one side of the storage groove, and a connecting plate is fixedly connected to the top of the supporting plate. A fixing assembly is fixedly connected to the middle of the connecting plate, a cutting plate is fixedly connected to one side of the supporting plate, a cutting assembly is slidably connected to the bottom of the cutting plate, and a laser instrument is fixedly connected to one side of the cutting assembly. When the edge cutting machine is used, the bottom of the cutting table is connected with the storage groove, leftover materials cut off when materials are subjected to edge cutting work on the cutting table can fall into the storage groove along the cutting table to be temporarily stored, and the leftover materials stored in the storage groove can be discharged from the discharging opening formed in the bottom of the storage groove when being discharged. Therefore, the effect of storing leftover materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of edge trimming devices, in particular to a precise edge trimming device for producing and processing iron towers. Background Art

[0002] The precision trimming device for tower production and processing is a mechanical device specially designed for precise cutting of tower components during the tower production process. It can accurately remove the edges of the tower according to the preset size and shape requirements to ensure the structural integrity and aesthetics of the tower. This device usually uses a high-precision mechanical transmission system, precision measuring tools and advanced control technology to achieve precise control of the trimming process.

[0003] The utility model disclosed in the Chinese utility model patent application disclosure CN218855735U discloses a precision trimming device for iron tower production and processing, including a base, support frames are arranged on both sides of the top of the base, a workbench is arranged on the top of the base, and legs are fixedly connected at the four corners between the base and the workbench. The precision trimming device for iron tower production and processing is provided with a protective shell, a limit slide rod, a threaded rod and a movable sleeve. When the position of the cutting disc needs to be adjusted, the servo motor is started, and the servo motor drives the threaded rod to rotate. Since the threaded rod and the movable sleeve cooperate with each other and the second hydraulic cylinder is installed at the bottom of the movable sleeve, the rotation of the threaded rod can make the movable sleeve drive the cutting disc to move through the second hydraulic cylinder, so that the position of the cutting disc can be adjusted. Adjusting the position of the cutting disc can facilitate the cutting disc to cut edges of different widths. The scale can improve the accuracy of trimming, which solves the problem of inconvenient adjustment of the cutting width and low accuracy.

[0004] However, the device lacks a laser alignment function. When in use, the device may not be able to accurately control the position and distance of the cutting edge during the process of trimming the material due to the lack of a laser alignment device, resulting in waste and affecting production efficiency. Due to reduced accuracy and decreased production efficiency, the rework rate and scrap rate may increase, thereby increasing production costs, resulting in low cutting accuracy. Not only that, the device also lacks the function of processing waste. When in use, the device is in the process of trimming, the cut scraps will accumulate due to lack of space to store them. If the scraps accumulated in the working area are not processed, it may affect work efficiency. Moreover, the scraps may be recycled and reused, but if they are not collected in a centralized manner, waste will occur, resulting in waste accumulation. Utility Model Content

[0005] The purpose of the utility model is to provide a precise edge trimming device for iron tower production and processing, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A precise trimming device for iron tower production and processing comprises a cutting table, a storage trough is fixedly connected to the bottom of the cutting table, a discharge port is provided at the bottom of the storage trough, a support plate is fixedly connected to one side of the storage trough, a connecting plate is fixedly connected to the top of the support plate, a fixing assembly is fixedly connected to the middle of the connecting plate, a cutting plate is fixedly connected to one side of the support plate, a cutting assembly is slidably connected to the bottom of the cutting plate, a laser instrument is fixedly connected to one side of the cutting assembly, and a transparent protective shell is fixedly connected to the surface of the laser instrument.

[0008] Preferably, the fixed assembly comprises a cutting knife, a rotating shaft and a moving block, the bottom of the moving block is slidably connected to a cutting plate, the middle of the moving block is fixedly connected to the rotating shaft, and the middle of the rotating shaft is rotatably connected to the cutting knife.

[0009] Preferably, the fixing assembly comprises a hydraulic cylinder, a hydraulic rod and a fixing seat, the middle of the connecting plate is fixedly connected to the hydraulic cylinder, the bottom of the hydraulic cylinder is slidably connected to the hydraulic rod, and the bottom of the hydraulic rod is fixedly connected to the fixing seat.

[0010] Preferably, one end of the cutting plate is fixedly connected to a protective frame, and a servo motor is fixedly connected inside the protective frame.

[0011] Preferably, a movable groove is provided at the bottom of the cutting plate, and a movable block is slidably connected inside the movable groove.

[0012] Preferably, a sliding groove is provided on one side of the support plate, a sliding block is slidably connected inside the sliding groove, and one end of the sliding block is fixedly connected to the cutting plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. This kind of precise trimming device for iron tower production and processing, when in use, a moving groove is opened at the bottom of the cutting plate, through which the moving groove can make the moving block installed in the moving groove translate on the cutting plate, a rotating shaft is installed in the middle of the moving block, and a cutting knife is installed in the middle of the rotating shaft, and the cutting knife is rotated under the drive of the rotating shaft to perform cutting work, laser instruments are installed on both sides of the moving block, and the laser emitted by the laser instrument is used for marking and alignment, and the position of the material on the cutting table can be adjusted with the assistance of laser alignment, after the position of the material on the cutting table is calibrated, the hydraulic cylinder installed in the middle of the connecting plate fixes the fixed seat connected at the bottom to the material through the hydraulic rod, and after the material is fixed, the cutting plate can slide up and down in the sliding groove through the sliding block to cut the material on the cutting plate, thereby achieving the effect of laser alignment.

[0015] 2. This kind of precise trimming device for iron tower production and processing is connected to a storage trough at the bottom of the cutting table when in use. When the material is trimmed on the cutting table, the cut scraps will fall into the storage trough along the cutting table for temporary storage. The scraps stored in the storage trough will be discharged from the discharge port opened at the bottom of the storage trough when discharged, thereby achieving the effect of storing the scraps. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cutting plate structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the storage tank of the utility model;

[0019] Figure 4 This is a schematic diagram of the internal structure of the support plate of the utility model.

[0020] In the figure: 1. cutting table; 2. storage slot; 3. discharge port; 4. support plate; 5. connecting plate; 6. fixing assembly; 601. hydraulic cylinder; 602. hydraulic rod; 603. fixing seat; 7. cutting plate; 8. cutting assembly; 801. cutting knife; 802. rotating shaft; 803. moving block; 9. laser instrument; 10. transparent protective shell; 11. protective frame; 12. servo motor; 13. moving slot; 14. sliding slot; 15. sliding block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] A precise trimming device for iron tower production and processing comprises a cutting table 1, a storage slot 2 is fixedly connected to the bottom of the cutting table 1, a discharge port 3 is provided at the bottom of the storage slot 2, a support plate 4 is fixedly connected to one side of the storage slot 2, a connecting plate 5 is fixedly connected to the top of the support plate 4, a fixing component 6 is fixedly connected to the middle of the connecting plate 5, a cutting plate 7 is fixedly connected to one side of the support plate 4, a cutting component 8 is slidably connected to the bottom of the cutting plate 7, a laser instrument 9 is fixedly connected to one side of the cutting component 8, and a transparent protective shell 10 is fixedly connected to the surface of the laser instrument 9. When in use, the storage slot 2 is connected to the bottom of the cutting table 1 for storing the scraps cut off from the cutting table 1, a discharge port 3 is provided at the bottom of the storage slot 2 for discharging the scraps stored in the storage slot 2, and a The support plate 4 is used to support and fix the connecting plate 5 and install the cutting plate 7. The connecting plate 5 is installed on the top of the support plate 4, and the connecting plate 5 connects the support plates 4 on both sides together. A fixing component 6 is installed in the middle of the connecting plate 5, and is used to fix the material on the cutting table 1. The cutting plate 7 is installed on one side of the support plate 4. The cutting plate 7 is used to install the cutting component 8. With the cutting component 8 installed, the material on the cutting plate 7 can be cut. A laser instrument 9 is installed on one side of the cutting component 8. The laser emitted by the laser instrument 9 is used for marking and alignment. With the assistance of laser alignment, the position of the material on the cutting table 1 can be adjusted. A transparent protective shell 10 is installed on the surface of the laser instrument 9 to protect the laser instrument 9 from damage, thereby achieving the function of normal operation.

[0024] In this embodiment, preferably, the fixed component 6 includes a cutting knife 801, a rotating shaft 802 and a moving block 803, the bottom of the moving block 803 is slidably connected to the cutting board 7, the middle of the moving block 803 is fixedly connected to the rotating shaft 802, and the middle of the rotating shaft 802 is rotatably connected to the cutting knife 801. When in use, the bottom of the moving block 803 is installed on the cutting board 7 for moving on the cutting board 7, the rotating shaft 802 is installed in the middle of the moving block 803, and the cutting knife 801 is installed in the middle of the rotating shaft 802. Driven by the rotating shaft 802, the cutting knife 801 can be used for cutting work, and the cutting effect has been achieved;

[0025] In this embodiment, preferably, the fixing assembly 6 includes a hydraulic cylinder 601, a hydraulic rod 602 and a fixing seat 603. The middle of the connecting plate 5 is fixedly connected with the hydraulic cylinder 601, the bottom of the hydraulic cylinder 601 is slidably connected with the hydraulic rod 602, and the bottom of the hydraulic rod 602 is fixedly connected with the fixing seat 603. When in use, the hydraulic cylinder 601 is installed in the middle of the connecting plate 5, and the hydraulic rod 602 is connected to the bottom of the hydraulic cylinder 601. Under the action of the hydraulic cylinder 601, the fixing seat 603 connected to one end of the hydraulic rod 602 fixes the material on the cutting plate 7 so as to perform cutting work, thereby achieving the effect of fixing the material.

[0026] In this embodiment, preferably, a protective frame 11 is fixedly connected to one end of the cutting plate 7, and a servo motor 12 is fixedly connected inside the protective frame 11. When in use, the protective frames 11 are installed at both ends of the cutting plate 7 to protect the servo motor 12 installed inside. Under the action of the servo motor 12, the cutting assembly 8 on the cutting plate 7 can be moved left and right to perform cutting work, which has achieved the effect of providing power for the cutting assembly 8 to move;

[0027] In this embodiment, preferably, a moving groove 13 is provided at the bottom of the cutting plate 7, and a moving block 803 is slidably connected inside the moving groove 13. When in use, a moving groove 13 is provided at the bottom of the cutting plate 7 for installing the moving block 803 that moves left and right in the moving groove 13, so that the moving block 803 moves;

[0028] In the present embodiment, preferably, a sliding groove 14 is provided on one side of the support plate 4, a sliding block 15 is slidably connected inside the sliding groove 14, and one end of the sliding block 15 is fixedly connected to the cutting board 7. When in use, a sliding groove 14 is provided on one side of the support plate 4, and a sliding block 15 is installed inside the sliding groove 14. The sliding block 15 slides up and down in the sliding groove 14, and the cutting board 7 is connected to one side of the sliding block 15. When the sliding block 15 moves in the sliding groove 14, the cutting board 7 is controlled to move up and down, thereby achieving the function of controlling the cutting board 7 to move up and down.

[0029] When a precise trimming device for iron tower production and processing of the present embodiment is used, a moving groove 13 is provided at the bottom of the cutting plate 7, and a moving block 803 installed in the moving groove 13 can be translated on the cutting plate 7 through the moving groove 13. A rotating shaft 802 is installed in the middle of the moving block 803, and a cutting knife 801 is installed in the middle of the rotating shaft 802. The cutting knife 801 is rotated under the drive of the rotating shaft 802 to perform cutting work. Laser instruments 9 are installed on both sides of the moving block 803, and the laser emitted by the laser instrument 9 is used for marking and calibration. With the assistance of laser alignment, the position of the material on the cutting table 1 can be adjusted. After the position of the material on the cutting table 1 is calibrated, the cutting knife 801 is connected to the cutting table 1. The hydraulic cylinder 601 installed in the middle of the plate 5 fixes the fixed seat 603 connected to the bottom on the material through the hydraulic rod 602. After the material is fixed, the cutting plate 7 can slide up and down in the sliding groove 14 through the sliding block 15 to cut the material on the cutting plate 7, thereby achieving the effect of laser alignment. This kind of precision trimming device for tower production and processing, when in use, is connected to the storage groove 2 at the bottom of the cutting table 1. When the material is trimmed on the cutting table 1, the cut scraps will fall into the storage groove 2 along the cutting table 1 for temporary storage. The scraps stored in the storage groove 2 will be discharged from the discharge port 3 opened at the bottom of the storage groove 2 when discharged, thereby achieving the effect of storing scraps.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A precision trimming device for iron tower production and processing, characterized in that: The invention comprises a cutting table (1), wherein a storage tank (2) is fixedly connected to the bottom of the cutting table (1), a discharge port (3) is provided at the bottom of the storage tank (2), a support plate (4) is fixedly connected to one side of the storage tank (2), a connecting plate (5) is fixedly connected to the top of the support plate (4), a fixing assembly (6) is fixedly connected to the middle of the connecting plate (5), a cutting plate (7) is fixedly connected to one side of the support plate (4), a cutting assembly (8) is slidably connected to the bottom of the cutting plate (7), a laser instrument (9) is fixedly connected to one side of the cutting assembly (8), and a transparent protective shell (10) is fixedly connected to the surface of the laser instrument (9).

2. The precise trimming device for iron tower production and processing according to claim 1 is characterized in that: The cutting assembly (8) comprises a cutting knife (801), a rotating shaft (802) and a moving block (803); the bottom of the moving block (803) is slidably connected to a cutting plate (7); the middle of the moving block (803) is fixedly connected to the rotating shaft (802); and the middle of the rotating shaft (802) is rotatably connected to the cutting knife (801).

3. The precise trimming device for iron tower production and processing according to claim 1 is characterized in that: The fixing assembly (6) comprises a hydraulic cylinder (601), a hydraulic rod (602) and a fixing seat (603); the middle of the connecting plate (5) is fixedly connected to the hydraulic cylinder (601); the bottom of the hydraulic cylinder (601) is slidably connected to the hydraulic rod (602); and the bottom of the hydraulic rod (602) is fixedly connected to the fixing seat (603).

4. The precise trimming device for iron tower production and processing according to claim 1 is characterized in that: One end of the cutting plate (7) is fixedly connected to a protection frame (11), and a servo motor (12) is fixedly connected inside the protection frame (11).

5. The precise trimming device for iron tower production and processing according to claim 1 is characterized in that: A movable groove (13) is provided at the bottom of the cutting plate (7), and a movable block (803) is slidably connected inside the movable groove (13).

6. The precise trimming device for iron tower production and processing according to claim 1 is characterized by: A sliding groove (14) is provided on one side of the support plate (4), a sliding block (15) is slidably connected inside the sliding groove (14), and one end of the sliding block (15) is fixedly connected to the cutting plate (7).

Citation Information

Patent Citations

  • Precision edge cutting device for iron tower manufacturing and processing

    CN218855735U