Steel ring machining and welding device
By designing a steel ring processing welding device including a processing platform, an electric retaining rod, a curved electric guide rail and a welded machine, it solves the problem that the existing device is difficult to meet the processing requirements of different specifications and model steel rings. Circle welding and simplified the operation process.
Patent Information
- Application Number
- CN202423050400.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The existing steel rim processing and welding devices are difficult to adapt to the steel rim processing needs of different specifications and models, which limits the application scope of the device, and is complex in operation, has high requirements for skills, and limits the promotion and use.
Design a steel ring processing welding device including a processing platform, an electric retaining rod, a curved electric guide rail and a welded machine, and the flexible adjustment of the welding position and the rapid fixing of the steel ring through the cooperation of the servo motor, hydraulic rod and frame. And welding.
The convenient welding of different specifications of steel rings is achieved, the welding efficiency and accuracy are improved, the operating process is simplified, the skills requirements for operators are reduced, and the scope of application of the device is expanded.
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Figure CN222404054U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel ring processing, and particularly relates to a steel ring processing and welding device. Background Art
[0002] With the rapid development of the automobile, mechanical equipment and other industries, the quality and precision requirements for steel rims are increasing day by day, which has prompted the continuous innovation and progress of steel rim processing technology. Traditional steel rim processing and welding methods mostly rely on manual operation, which has problems such as low welding efficiency, difficult to control precision, and high labor intensity of operators. To solve these challenges, the industry has begun to explore automated and intelligent steel rim processing and welding devices to achieve efficient and precise processing of steel rims.
[0003] However, the existing technology still has certain shortcomings. The moving trajectory of the welding machine of some devices is not flexible enough, and it is difficult to adapt to the processing needs of steel rings of different specifications and models, which limits the scope of application of the device. In addition, some devices are more complicated to operate and require high skills of the operators, which is not conducive to promotion and use. Therefore, staff need to improve them. Utility Model Content
[0004] The utility model aims to provide a steel ring processing and welding device to solve the problem that it is difficult to adapt to the processing requirements of steel rings of different specifications and models, which limits the application scope of the device.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A steel ring processing and welding device, comprising:
[0007] Processing platform;
[0008] Both sides of the top of the processing platform are fixedly connected with a first electric telescopic rod, the top of the first electric telescopic rod is fixedly connected with a protective box, the inner wall of the protective box is fixedly connected with a servo motor, the output end of the servo motor is installed with a driving rod, and the top of the driving rod is fixedly connected with a connecting rod;
[0009] The front end of the connecting rod is fixedly connected to the first arc-shaped electric guide rail, the inner wall of the first arc-shaped electric guide rail is slidably connected to the second arc-shaped electric guide rail, and the inner wall of the second arc-shaped electric guide rail is slidably connected to the welding machine.
[0010] Preferably, the top of the processing platform is located on the opposite side of the first electric telescopic rod and is fixedly connected to a second electric telescopic rod, the top of the second electric telescopic rod is fixedly connected to a connecting frame, one side of the top of the connecting frame is fixedly connected to a third electric telescopic rod, and the front end of the third electric telescopic rod is fixedly connected to a first clamping frame.
[0011] Preferably, connecting grooves are provided on both sides of the surface of the connecting frame, and the inner walls of the two connecting grooves are slidably connected with telescopic columns, the front ends of the telescopic columns are fixedly connected with the second clamping frame, the surfaces of the first clamping frame and the second clamping frame are fixedly connected with sleeve frames, the inner walls of the sleeve frames are fixedly connected with the first hydraulic rod, and the first clamping frame and the second clamping frame are internally provided with extrusion plates, and one side of the extrusion plate is fixedly connected to the output end of the first hydraulic rod.
[0012] Preferably, a movable groove is provided on the top of the processing platform, telescopic brackets are slidably connected to both sides of the inner wall of the movable groove, and the top end of the telescopic bracket is fixedly connected to the surface of the telescopic column.
[0013] Preferably, the top of the processing platform is fixedly connected to a fixed frame on one side of the movable groove, and connecting frames are fixedly connected to both sides of the fixed frame. The inner wall of the connecting frame is fixedly connected to a second hydraulic rod, and two positioning plates are arranged inside the fixed frame, and the sides of the two positioning plates away from each other are respectively fixedly connected to the output ends of the second hydraulic rods located on both sides.
[0014] Preferably, a control panel is fixedly connected to one side of the processing platform, and a mounting frame is fixedly connected to the bottom of the processing platform.
[0015] A steel ring processed by a steel ring processing and welding device, comprising:
[0016] Lower steel ring and upper steel ring;
[0017] Both sides of the bottom of the upper steel ring are overlapped on both sides of the top of the lower steel ring, the surface of the upper steel ring is inserted into the inner walls of the first clamp frame and the second clamp frame, the surface of the lower steel ring is inserted into the inner wall of the fixed frame, and the welding point between the lower steel ring and the upper steel ring is set on one side of the welding machine.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] (1) Through the arrangement of a processing platform, a first electric telescopic rod, a driving rod, a first arc-shaped electric guide rail, a second arc-shaped electric guide rail and a welding machine, when in use, the first electric telescopic rod drives the top protective box to adjust the height, the driving rod drives the top connecting rod to adjust the angle, the first arc-shaped electric guide rail drives the second arc-shaped electric guide rail connected to the inner wall to move, the second arc-shaped electric guide rail drives the welding machine connected to the inner wall to move, and the arc-shaped electric guide rail drives the welding machine to rotate and weld at the welding position of the steel ring, thereby achieving the effect of facilitating the welding of the steel ring and facilitating the operation of the staff.
[0020] (2) Through the arrangement of the second electric telescopic rod, the first clamping frame, the second clamping frame, the extrusion plate, the fixed frame, the positioning plate, the lower steel ring and the upper steel ring, when in use, the second electric telescopic rod drives the connecting frame at the top to adjust the height, the third electric telescopic rod drives the first clamping frame at the front end to move, the front end of the telescopic column is provided with a second clamping frame, the first hydraulic rod drives the extrusion plate at the front end to move inside the clamping frame, thereby quickly fixing the upper steel ring inserted inside the clamping frame and facilitating the adjustment of the position of the upper steel ring, the second hydraulic rod drives the positioning plate at the front end to move inside the fixed frame, thereby quickly clamping the lower steel ring inside the fixed frame through the positioning plate, fitting the upper steel ring with the positioning plate, and then quickly welding the upper steel ring to the lower steel ring through a welding machine, thereby achieving the effect of conveniently fixing and welding the steel rings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of the utility model;
[0022] Figure 2 It is a three-dimensional diagram of the extruded plate of the utility model;
[0023] Figure 3 It is a three-dimensional diagram of the welding machine of the utility model;
[0024] Figure 4 It is a three-dimensional diagram of the fixing frame of the utility model;
[0025] Figure 5 It is a three-dimensional diagram of the steel ring of the utility model;
[0026] In the figure: 1. processing platform; 2. first electric telescopic rod; 3. protection box; 4. servo motor; 5. driving rod; 6. connecting rod; 7. first arc-shaped electric guide rail; 8. second arc-shaped electric guide rail; 9. welding machine; 10. second electric telescopic rod; 11. connecting frame; 12. third electric telescopic rod; 13. first clamping frame; 14. telescopic column; 15. second clamping frame; 16. sleeve frame; 17. first hydraulic rod; 18. extrusion plate; 19. movable groove; 20. telescopic bracket; 21. fixed frame; 22. connecting frame; 23. second hydraulic rod; 24. positioning plate; 25. control panel; 26. mounting frame; 27. lower steel ring; 28. upper steel ring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1:
[0029] See also Figure 1 and Figure 3 As shown, a steel ring processing and welding device comprises:
[0030] Processing platform 1;
[0031] The first electric telescopic rod 2 is fixedly connected to both sides of the top of the processing platform 1, and the top of the first electric telescopic rod 2 is fixedly connected to a protective box 3. The first electric telescopic rod 2 drives the top protective box 3 to adjust the height. The inner wall of the protective box 3 is fixedly connected to a servo motor 4. A driving rod 5 is installed at the output end of the servo motor 4. The top of the driving rod 5 is fixedly connected to a connecting rod 6. The output end of the servo motor 4 drives the driving rod 5 to rotate, and the driving rod 5 drives the top connecting rod 6 to adjust the angle;
[0032] The front end of the connecting rod 6 is fixedly connected to the first arc-shaped electric guide rail 7, and the first arc-shaped electric guide rail 7 drives the second arc-shaped electric guide rail 8 which is slidably connected to the inner wall to move. The inner wall of the first arc-shaped electric guide rail 7 is slidably connected to the second arc-shaped electric guide rail 8. The second arc-shaped electric guide rail 8 drives the welding machine 9 which is slidably connected to the inner wall to move. The inner wall of the second arc-shaped electric guide rail 8 is slidably connected to the welding machine 9. The welding machine 9 is driven by the arc-shaped electric guide rail to rotate and weld at the welding position of the steel ring.
[0033] Embodiment 2:
[0034] See also Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the top of the processing platform 1 is located on the opposite side of the first electric telescopic rod 2 and is fixedly connected to a second electric telescopic rod 10. The top of the second electric telescopic rod 10 is fixedly connected to a connecting frame 11. The second electric telescopic rod 10 drives the connecting frame 11 at the top to adjust the height. A third electric telescopic rod 12 is fixedly connected to one side of the top of the connecting frame 11. The front end of the third electric telescopic rod 12 is fixedly connected to a first clamping frame 13. The third electric telescopic rod 12 drives the first clamping frame 13 at the front end to move. Both sides of the surface of the connecting frame 11 are provided with connecting The inner walls of the two connecting grooves are slidably connected with telescopic columns 14, the front end of the telescopic columns 14 is fixedly connected with a second clamping frame 15, the surfaces of the first clamping frame 13 and the second clamping frame 15 are fixedly connected with a sleeve frame 16, the inner wall of the sleeve frame 16 is fixedly connected with a first hydraulic rod 17, and the first clamping frame 13 and the second clamping frame 15 are both provided with an extrusion plate 18 inside, and one side of the extrusion plate 18 is fixedly connected to the output end of the first hydraulic rod 17, and the first hydraulic rod 17 drives the front end of the extrusion plate 18 to move inside the clamping frame, thereby The plugged upper steel ring 28 is quickly fixed and easy to adjust the position of the upper steel ring 28. A movable groove 19 is opened on the top of the processing platform 1. Both sides of the inner wall of the movable groove 19 are slidably connected with telescopic brackets 20, and the top of the telescopic bracket 20 is fixedly connected to the surface of the telescopic column 14. The top of the processing platform 1 is located on one side of the movable groove 19 and is fixedly connected with a fixed frame 21. Both sides of the fixed frame 21 are fixedly connected with a connecting frame 22. The inner wall of the connecting frame 22 is fixedly connected with a second hydraulic rod 23. Two fixed frames 21 are arranged inside. The second hydraulic rod 23 drives the front end positioning plate 24 to move inside the fixed frame 21, thereby quickly clamping the lower steel ring 27 inside the fixed frame 21 through the positioning plate 24, and fitting the upper steel ring 28 with it, and then quickly welding the upper steel ring 28 and the lower steel ring 27 through the welding machine 9. A control panel 25 is fixedly connected to one side of the processing platform 1, and a mounting frame 26 is fixedly connected to the bottom of the processing platform 1.
[0035] A steel ring processed by a steel ring processing and welding device, comprising:
[0036] A lower steel ring 27 and an upper steel ring 28;
[0037] The bottom sides of the upper steel ring 28 are overlapped on the top sides of the lower steel ring 27, the surface of the upper steel ring 28 is inserted into the inner walls of the first clamping frame 13 and the second clamping frame 15, the surface of the lower steel ring 27 is inserted into the inner wall of the fixed frame 21, and the welding point between the lower steel ring 27 and the upper steel ring 28 is set on one side of the welding machine 9.
[0038] Embodiment three:
[0039] See also Figures 1 to 5As shown, the device is suitable for processing steel rims of various specifications and models, and is particularly suitable for the fields of automotive parts, mechanical equipment, etc. In these fields, the quality and precision requirements of steel rims are extremely high, and traditional welding methods are difficult to meet production needs.
[0040] The staff places the lower steel ring 27 to be processed in the fixed frame 21, and starts the second hydraulic rod 23 through the control panel 25, so that the positioning plate 24 clamps and fixes the lower steel ring 27. At the same time, the staff inserts the upper steel ring 28 between the first clamping frame 13 and the second clamping frame 15, and starts the first hydraulic rod 17 through the control panel 25, so that the extrusion plate 18 clamps the upper steel ring 28.
[0041] The staff adjusts the height of the first electric telescopic rod 2 and the second electric telescopic rod 10 through the control panel 25 to ensure that the upper steel ring 28 and the lower steel ring 27 are in a suitable welding position. Then, the servo motor 4 is started to adjust the angle of the first arc-shaped electric guide rail 7 and the second arc-shaped electric guide rail 8 through the driving rod 5 and the connecting rod 6 so that the welding machine 9 can accurately align with the welding position.
[0042] The staff starts the welding machine 9, and the welding machine 9 moves along the welding track of the steel ring under the guidance of the second arc-shaped electric guide rail 8 to perform welding. During the welding process, the synergistic effect of the first arc-shaped electric guide rail 7 and the second arc-shaped electric guide rail 8 ensures that the welding machine 9 can complete the welding task smoothly and accurately.
[0043] After welding is completed, the staff turns off the welding machine 9, the servo motor 4 and other equipment through the control panel 25, and takes out the welded steel ring through the third electric telescopic rod 12 to check the welding quality to ensure that the steel ring meets the production requirements.
[0044] Working principle: When in use, the staff connects the first electric telescopic rod 2 to the power supply, and the first electric telescopic rod 2 drives the top protective box 3 to adjust the height. The staff connects the servo motor 4 to the power supply, and the output end of the servo motor 4 drives the driving rod 5 to rotate, and the driving rod 5 drives the top connecting rod 6 to adjust the angle. The staff connects the first arc-shaped electric guide rail 7 to the power supply, and the first arc-shaped electric guide rail 7 drives the second arc-shaped electric guide rail 8 connected to the inner wall slidingly to move. The staff connects the second arc-shaped electric guide rail 8 to the power supply, and the second arc-shaped electric guide rail 8 drives the welding machine 9 connected to the inner wall slidingly to move, and drives the welding machine 9 to rotate and weld at the welding position of the steel ring through the arc-shaped electric guide rail. The staff connects the second electric telescopic rod 10 to the power supply, and the second electric telescopic rod 11 drives the second electric telescopic rod 12 to rotate and weld. The retracting rod 10 drives the connecting frame 11 at the top to adjust the height. The staff connects the third electric telescopic rod 12 to the power supply. The third electric telescopic rod 12 drives the first clamping frame 13 at the front end to move. The staff drives the first hydraulic rod 17. The first hydraulic rod 17 drives the extrusion plate 18 at the front end to move inside the clamping frame, thereby quickly fixing the upper steel ring 28 inserted inside the clamping frame, and facilitating the adjustment of the position of the upper steel ring 28. The staff drives the second hydraulic rod 23. The second hydraulic rod 23 drives the positioning plate 24 at the front end to move inside the fixed frame 21, thereby quickly clamping the lower steel ring 27 inside the fixed frame 21 through the positioning plate 24, and fitting the upper steel ring 28 to it, and then quickly welding the upper steel ring 28 and the lower steel ring 27 through the welding machine 9.
[0045] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel ring processing and welding device, characterized in that: include: Processing platform (1); Both sides of the top of the processing platform (1) are fixedly connected to a first electric telescopic rod (2), the top of the first electric telescopic rod (2) is fixedly connected to a protective box (3), the inner wall of the protective box (3) is fixedly connected to a servo motor (4), the output end of the servo motor (4) is equipped with a driving rod (5), and the top of the driving rod (5) is fixedly connected to a connecting rod (6); The front end of the connecting rod (6) is fixedly connected to a first arc-shaped electric guide rail (7), the inner wall of the first arc-shaped electric guide rail (7) is slidably connected to a second arc-shaped electric guide rail (8), and the inner wall of the second arc-shaped electric guide rail (8) is slidably connected to a welding machine (9).
2. A steel ring processing and welding device according to claim 1, characterized in that: The top of the processing platform (1) is located on the opposite side of the first electric telescopic rod (2) and is fixedly connected to a second electric telescopic rod (10); the top of the second electric telescopic rod (10) is fixedly connected to a connecting frame (11); one side of the top of the connecting frame (11) is fixedly connected to a third electric telescopic rod (12); and the front end of the third electric telescopic rod (12) is fixedly connected to a first clamping frame (13).
3. A steel ring processing and welding device according to claim 2, characterized in that: Both sides of the surface of the connecting frame (11) are provided with connecting grooves, the inner walls of the two connecting grooves are slidably connected with telescopic columns (14), the front ends of the telescopic columns (14) are fixedly connected with a second clamping frame (15), the surfaces of the first clamping frame (13) and the second clamping frame (15) are fixedly connected with a sleeve frame (16), the inner walls of the sleeve frame (16) are fixedly connected with a first hydraulic rod (17), the first clamping frame (13) and the second clamping frame (15) are internally provided with extrusion plates (18), and one side of the extrusion plate (18) is fixedly connected to the output end of the first hydraulic rod (17).
4. The steel ring processing and welding device according to claim 1, characterized in that: A movable groove (19) is provided on the top of the processing platform (1), and telescopic brackets (20) are slidably connected to both sides of the inner wall of the movable groove (19), and the top end of the telescopic bracket (20) is fixedly connected to the surface of the telescopic column (14).
5. The steel ring processing and welding device according to claim 1, characterized in that: A fixing frame (21) is fixedly connected to the top of the processing platform (1) at one side of the movable groove (19), connecting frames (22) are fixedly connected to both sides of the fixing frame (21), a second hydraulic rod (23) is fixedly connected to the inner wall of the connecting frame (22), two positioning plates (24) are arranged inside the fixing frame (21), and the sides of the two positioning plates (24) that are away from each other are fixedly connected to the output ends of the second hydraulic rods (23) located on both sides.
6. The steel ring processing and welding device according to claim 1, characterized in that: A control panel (25) is fixedly connected to one side of the processing platform (1), and a mounting frame (26) is fixedly connected to the bottom of the processing platform (1).