Surface wiredrawing and deburring all-in-one machine

Abstract

The utility model belongs to the technical field of metal processing, and particularly relates to a surface wiredrawing and deburring all-in-one machine which comprises supporting legs, a machine body structure installed at the tops of the supporting legs, a processing structure installed in the machine body structure, a dust collection structure connected to the middle of the back face of the machine body structure, and a wire drawing mechanism. The longitudinal adjusting unit comprises a lifting part, the output end of the lifting part is connected with a grinding wheel, supporting plates are installed on the left side and the right side of the top of the grinding wheel, reeds are installed at the bottoms of the supporting plates, abutting wheels are installed at the bottoms of the reeds, and a conveying belt is arranged at the bottoms of the abutting wheels. According to the surface wiredrawing and deburring all-in-one machine, a workpiece is conveyed through a conveying belt, the position of a grinding wheel can be adjusted by starting an asynchronous motor to drive a transmission part to conduct transmission, the height of the grinding wheel can be adjusted by starting a lifting part, and meanwhile, when the surface of the workpiece is machined through an abutting wheel and a reed, the workpiece can be subjected to surface wiredrawing and deburring; and a certain fixing effect is achieved on the workpiece.

Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a surface wire drawing and deburring integrated machine. Background Art

[0002] Surface treatment is a process method to artificially form a surface layer on the surface of metal matrix material with different mechanical, physical and chemical properties from the matrix. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. For metal castings, our more commonly used surface treatment methods are mechanical grinding, chemical treatment, surface heat treatment, spraying surface, surface treatment is to clean, sweep, deburr, degrease, descaling, etc. of the workpiece surface.

[0003] The existing metal deburring and wire drawing devices can generally only complete one operation of metal processing, and cannot realize the deburring and wire drawing operations on the metal at the same time. Therefore, it is necessary to complete each operation one by one, which is time-consuming. The existing metal deburring and wire drawing devices will generate a large amount of sparks and smoke due to strong friction during metal deburring and wire drawing, and the existing equipment lacks a protective structure. Therefore, the metal deburring and wire drawing are easily disturbed by the smoke, which may cause facial injuries.

[0004] As disclosed in Chinese patent CN216327384U, a surface drawing and deburring integrated machine is proposed. The metal plate is placed on a forward roller and a closed glass plate is lowered, and the equipment is started. The forward roller is first controlled by a control device to transfer the metal plate to the corresponding position of the end of the drawing wheel. Then the driving motor is controlled to start. The operation of the driving motor drives the operation of the driving gear. The driving gear is transmitted to the driven gear through the driving chain belt. The driven gears are meshed with each other, thereby driving the rotation of the grinding wheel and the drawing wheel to deburr and draw the metal surface. At the same time, the motor will rotate to drive the threaded push rod to rotate and mesh with the meshing moving platform to realize the lateral movement of the meshing moving platform and drive the grinding wheel and the drawing wheel to move, so that the grinding wheel and the drawing wheel can comprehensively process the metal.

[0005] However, in the prior art, due to the differences in thickness of the workpieces, etc., the deburring and wire drawing equipment needs to be able to be flexibly adjusted according to the different workpieces, so as to perform surface processing operations on the workpieces more accurately.

[0006] For this reason, we urgently need to provide a surface drawing and deburring all-in-one machine. Utility Model Content

[0007] The purpose of the utility model is to provide an integrated surface drawing and deburring machine to solve the problem raised in the above-mentioned background technology that in the prior art, due to the different thicknesses of the workpieces, the deburring and wire drawing equipment needs to be flexibly adjusted according to the different workpieces, so as to perform surface processing operations on the workpieces more accurately.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a surface drawing and deburring integrated machine, comprising a supporting leg, a body structure is installed on the top of the supporting leg, a processing structure is installed inside the body structure, and a dust suction structure is connected to the middle of the back of the body structure.

[0009] The processing structure includes a transverse adjustment unit and a longitudinal adjustment unit.

[0010] The longitudinal adjustment unit includes a lifting member, the output end of the lifting member is connected to a grinding wheel, support plates are installed on the left and right sides of the top of the grinding wheel, a spring is installed at the bottom of the support plate, an abutment wheel is installed at the bottom of the spring, and a conveyor belt is arranged at the bottom of the abutment wheel.

[0011] Preferably, the lateral adjustment unit comprises an asynchronous motor, the output end of the asynchronous motor is connected to a transmission member, support members are installed at left and right ends of the outer surface of the transmission member, and the top of the transmission member is slidably connected to a guide rod.

[0012] Preferably, the top of the lifting member is connected to the bottom of the transmission member, and the inside of the support member is fixedly connected to the non-threaded parts on the left and right ends of the outer surface of the transmission member. The transmission member is a threaded rod, a threaded cylinder, and a slider, wherein the top of the slider is slidably connected to the guide rod, the bottom of the slider is connected to the lifting member, the support member is a bearing, and the lifting member is a hydraulic cylinder and a telescopic rod.

[0013] Preferably, the body structure includes a body, a feed port is installed at the bottom of the middle part of the left and right sides of the body, a control panel is installed in the middle of the front of the body near the right end, an observation port is installed in the middle of the front of the body near the top, and an indicator light is installed at the left end of the middle of the top surface of the body.

[0014] Preferably, the bottom surface of the machine body is fixedly connected to the top of the supporting leg, the middle part of the right side of the machine body is detachably connected to the asynchronous motor, the middle parts of the left and right sides of the machine body have circular holes whose insides are fixedly connected to the outer surface of the supporting member, the inner wall of the machine body is fixedly connected to the left and right ends of the guide rod, and the inner bottom surface of the machine body is connected to the bottom surface of the conveyor belt.

[0015] Preferably, the dust suction structure includes a dust hopper, an air intake pipe is connected to the middle part of the back side of the dust hopper, the end of the air intake pipe away from the dust hopper is connected to a dust collecting box, an abutment plate is fixedly installed inside the dust collecting box, a filter plate is connected to the outer surface of the abutment plate, a connecting pipe is connected to the middle part of the back side of the dust collecting box, the end of the connecting pipe away from the dust collecting box is connected to a pump box, an air pump is installed inside the pump box, and an exhaust pipe is installed in the middle part of the back side of the pump box.

[0016] Preferably, the front side of the dust hopper is connected to the middle of the back of the machine body near the bottom through a rectangular through hole, and the outer surface of the filter plate is slidably connected to the inside of the rectangular hole in the middle of the top surface of the dust box. The filter plate is a solid frame with multiple layers of filter screens installed inside.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The surface drawing and deburring machine, through the setting of the processing structure, uses a conveyor belt to transport the workpiece, starts the asynchronous motor to drive the transmission part to adjust the position of the grinding wheel, starts the lifting part to adjust the height of the grinding wheel, and at the same time uses the abutment wheel and the spring to play a certain fixing role on the workpiece when the surface of the workpiece is processed.

[0019] 2. The surface drawing and deburring machine is equipped with a dust suction structure. By starting the air pump through the connecting pipe, the inside of the dust box can be pumped into a negative pressure state. The dust suction pipe and the dust suction hopper are used to absorb the debris and burrs generated by the internal processing of the machine body. After the debris and burrs enter the dust box, they are filtered by the filter plate and stay inside the dust box, which is convenient for centralized treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0022] Figure 3 This is an enlarged view of the adjustment and processing structure of the utility model;

[0023] Figure 4 It is an enlarged view of the internal structure of the dust collection structure of the utility model.

[0024] In the figure: 1, supporting leg; 101, machine body; 102, feeding port; 103, control panel; 104, observation port; 105, indicator light; 201, asynchronous motor; 202, transmission member; 203, supporting member; 204, guide rod; 205, lifting member; 206, grinding wheel; 207, supporting plate; 208, reed; 209, abutting wheel; 210, conveyor belt; 301, dust hopper; 302, suction pipe; 303, dust collecting box; 304, abutting plate; 305, filter plate; 306, connecting pipe; 307, pump box; 308, air pump; 309, exhaust pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0027] Embodiment 1:

[0028] A surface drawing and deburring integrated machine comprises a supporting leg 1, a body structure is installed on the top of the supporting leg 1, a processing structure is installed inside the body structure, and a dust suction structure is connected to the middle of the back of the body structure.

[0029] The processing structure includes a transverse adjustment unit and a longitudinal adjustment unit. The longitudinal adjustment unit includes a lifting member 205. The output end of the lifting member 205 is connected to a grinding wheel 206. Support plates 207 are installed on the left and right sides of the top of the grinding wheel 206. A spring 208 is installed at the bottom of the support plate 207. An abutment wheel 209 is installed at the bottom of the spring 208. A conveyor belt 210 is arranged at the bottom of the abutment wheel 209. The transverse adjustment unit includes an asynchronous motor 201. The output end of the asynchronous motor 201 is connected to a transmission member 202. Support members 203 are installed on the left and right ends of the outer surface of the transmission member 202. A guide rod 204 is slidably connected to the top of the transmission member 202.

[0030] The top of the lifting member 205 is connected to the bottom of the transmission member 202 , and the inside of the support member 203 is fixedly connected to the left and right non-threaded portions of the outer surface of the transmission member 202 .

[0031] By setting up the processing structure, the workpiece is transported by the conveyor belt 210, and the position of the grinding wheel 206 can be adjusted by starting the asynchronous motor 201 to drive the transmission member 202, and the height of the grinding wheel 206 can be adjusted by starting the lifting member 205. At the same time, the abutment wheel 209 and the spring 208 can play a certain fixing role on the workpiece when the surface of the workpiece is processed.

[0032] When the surface of the workpiece is processed, the asynchronous motor 201 is started to drive the transmission member 202 to transmit, and the grinding wheel 206 can be driven to a suitable position by the guidance of the guide rod 204. Then, the feed port 102 installed on the left and right sides of the machine body 101 is opened, and the workpiece is placed on the top surface of the conveyor belt 210 for transmission. At the same time, the lifting member 205 is started to drive the grinding wheel 206 to descend. When the grinding wheel 206 descends, it drives the support plate 207, the spring 208, and the abutment wheel 209 to descend, so that the abutment wheel 209 is used to abut the top of the workpiece. At the same time, the deformation force of the spring 208 pressing down can have a certain stabilizing effect on the workpiece, and then the grinding wheel 206 is used to process the surface of the workpiece.

[0033] Embodiment 2:

[0034] On the basis of the first embodiment, the machine body structure includes a machine body 101, a feeding port 102 is installed at the bottom of the middle of the left and right sides of the machine body 101, a control panel 103 is installed near the right end of the middle of the front of the machine body 101, an observation port 104 is installed near the top of the middle of the front of the machine body 101, and an indicator light 105 is installed at the left end of the middle of the top surface of the machine body 101. The bottom surface of the machine body 101 is fixedly connected to the top of the support leg 1, the middle of the right side of the machine body 101 is detachably connected to the asynchronous motor 201, the middle of the left and right sides of the machine body 101 is provided with a circular hole, and the inside is fixedly connected to the outer surface of the support member 203, the inner wall of the machine body 101 is fixedly connected to the left and right ends of the guide rod 204, and the inner bottom surface of the machine body 101 is connected to the bottom surface of the conveyor belt 210.

[0035] The dust collecting structure includes a dust collecting hopper 301, a suction pipe 302 is connected to the middle of the back of the dust collecting hopper 301, a dust collecting box 303 is connected to the end of the suction pipe 302 away from the dust collecting hopper 301, an abutment plate 304 is fixedly installed inside the dust collecting box 303, a filter plate 305 is connected to the outer surface of the abutment plate 304, a connecting pipe 306 is connected to the middle of the back of the dust collecting box 303, a pump box 307 is connected to the end of the connecting pipe 306 away from the dust collecting box 303, an air pump 308 is installed inside the pump box 307, and an exhaust pipe 309 is installed in the middle of the back of the pump box 307. The front side of the dust collecting hopper 301 is connected to a rectangular through hole opened in the middle of the back of the machine body 101 near the bottom, and the outer surface of the filter plate 305 is slidably connected to the inside of a rectangular hole opened in the middle of the top surface of the dust collecting box 303.

[0036] By setting up the dust suction structure, starting the air pump 308 can draw the inside of the dust box 303 into a negative pressure state through the connecting pipe 306, thereby utilizing the dust suction pipe 302 and the dust suction hopper 301 to absorb the debris and burrs generated by the internal processing of the machine body 101. After the debris and burrs enter the dust box 303, they are filtered through the filter plate 305 and remain inside the dust box 303, facilitating their centralized processing.

[0037] When processing the workpiece, debris and burrs will be generated. Starting the air pump 308 can pump the air inside the dust box 303 through the connecting pipe 306, thereby making the inside of the dust box 303 present a negative pressure state. The dust box 303 can absorb the debris and burrs generated during the internal processing of the machine body 101 through the suction pipe 302 and the dust hopper 301. After the debris and burrs enter the dust box 303, they will be filtered by the filter plate 305 and stay in the dust box 303, which is convenient for centralized processing.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A surface drawing and deburring integrated machine, comprising a support leg (1), characterized in that: An organic structure is installed on the top of the supporting leg (1), a processing structure is installed inside the organic structure, and a dust collection structure is connected to the middle of the back of the organic structure; The processing structure includes a transverse adjustment unit and a longitudinal adjustment unit; The longitudinal adjustment unit comprises a lifting member (205), the output end of the lifting member (205) is connected to a grinding wheel (206), support plates (207) are installed on the left and right sides of the top of the grinding wheel (206), a spring (208) is installed at the bottom of the support plate (207), an abutment wheel (209) is installed at the bottom of the spring (208), and a conveyor belt (210) is arranged at the bottom of the abutment wheel (209).

2. The surface drawing and deburring integrated machine according to claim 1, characterized in that: The lateral adjustment unit comprises an asynchronous motor (201), the output end of the asynchronous motor (201) is connected to a transmission member (202), support members (203) are installed at left and right ends of the outer surface of the transmission member (202), and the top of the transmission member (202) is slidably connected to a guide rod (204).

3. The surface drawing and deburring integrated machine according to claim 2, characterized in that: The top of the lifting member (205) is connected to the bottom of the transmission member (202), and the inside of the support member (203) is fixedly connected to the non-threaded portions on the left and right ends of the outer surface of the transmission member (202).

4. The surface drawing and deburring integrated machine according to claim 1, characterized in that: The machine body structure comprises a body (101), wherein a feed port (102) is installed at the bottom of the middle of the left and right sides of the body (101), a control panel (103) is installed at the middle of the front of the body (101) near the right end, an observation port (104) is installed at the middle of the front of the body (101) near the top, and an indicator light (105) is installed at the left end of the middle of the top surface of the body (101).

5. The surface drawing and deburring integrated machine according to claim 4, characterized in that: The bottom surface of the machine body (101) is fixedly connected to the top of the support leg (1); the middle portion of the right side of the machine body (101) is detachably connected to the asynchronous motor (201); the middle portions of the left and right sides of the machine body (101) have circular holes whose interiors are fixedly connected to the outer surface of the support member (203); the inner wall of the machine body (101) is fixedly connected to the left and right ends of the guide rod (204); and the inner bottom surface of the machine body (101) is connected to the bottom surface of the conveyor belt (210).

6. The surface drawing and deburring integrated machine according to claim 1, characterized in that: The dust suction structure comprises a dust suction hopper (301), a suction pipe (302) is connected to the middle of the back of the dust suction hopper (301), one end of the suction pipe (302) away from the dust suction hopper (301) is connected to a dust collecting box (303), an abutment plate (304) is fixedly installed inside the dust collecting box (303), a filter plate (305) is connected to the outer surface of the abutment plate (304), a connecting pipe (306) is connected to the middle of the back of the dust collecting box (303), one end of the connecting pipe (306) away from the dust collecting box (303) is connected to a pump box (307), an air pump (308) is installed inside the pump box (307), and an exhaust pipe (309) is installed in the middle of the back of the pump box (307).

7. The surface drawing and deburring integrated machine according to claim 6, characterized in that: The front side of the dust hopper (301) is connected to a rectangular through hole in the middle of the back side of the machine body (101) near the bottom, and the outer surface of the filter plate (305) is slidably connected to the inside of a rectangular hole in the middle of the top surface of the dust box (303).

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