Magnetic type walking polishing robot for bridge and tunnel equipment production
By designing a magnetic absorbing walking robot, it solves the problem of artificial handheld polishing machine that is difficult to efficiently polish the bridge and tunnel equipment, realize the automatic polishing of the high side and bottom of the high, improve production efficiency and safety, and reduce costs.
Patent Information
- Application Number
- CN202323499232.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-21
AI Technical Summary
In the production of existing bridge and tunnel equipment, it is difficult for manual hand-held polishers to efficiently polish the high sides and bottom of the equipment, resulting in poor production progress and quality, and safety risks, which increases production costs.
Design a magnetic walking polishing robot. Through the coordination of the magnetic lines and the manual control disk, it realizes the automatic polishing side and bottom of the height of the bridge and tunnel equipment to avoid artificial high -altitude operations.
The high -efficiency polishing of the high side and bottom of the bridge and tunnel equipment is achieved, ensuring production safety, improving production progress and quality, and reducing production costs.
Smart Images
Figure CN222404986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a polishing machine used for bridge and tunnel equipment production, in particular to a magnetic suction type walking polishing robot used for bridge and tunnel equipment production. Background Art
[0002] At present, most of the parts produced by bridge and tunnel equipment are made of steel. The joints and surfaces of the steel parts of bridge and tunnel equipment oxidize quickly during the production process. After the equipment is processed, it is painted as a whole. Before the overall painting, the rust on the joints and surfaces of the equipment needs to be polished. The existing bridge and tunnel equipment is polished by a manual hand-held polishing machine. Since the bridge and tunnel equipment is large-scale equipment, it is necessary to set up a frame for manual high-altitude work to polish the side of the equipment at a higher position by a manual hand-held polishing machine. The space at the bottom of the equipment is narrow and the light is weak. It is difficult to polish the bottom of the equipment with a manual hand-held polishing machine. Even people have to lie on the ground to enter the narrow space to polish the bottom of the equipment, which affects the production progress and quality, makes it difficult to ensure production safety, and increases the production cost of bridge and tunnel equipment. In view of the above reasons, a magnetic walking polishing robot for bridge and tunnel equipment production is proposed. Utility Model Content
[0003] The purpose of the utility model is to overcome the problem that manual hand-held polishing machines are used to polish the sides of bridge and tunnel equipment at a higher position, and it is necessary to set up a frame for manual high-altitude operations; the space at the bottom of the equipment is narrow and the light is weak, so it is difficult for manual hand-held polishing machines to polish the bottom of the equipment, and even manual work such as lying on the ground to enter the narrow space to polish the bottom of the equipment affects the production progress and quality, and it is difficult to ensure production safety, which increases the production cost of bridge and tunnel equipment; now, through reasonable design, a magnetic walking polishing robot for bridge and tunnel equipment production is provided; the magnetic walking polishing robot of the utility model is controlled by a manual control panel to polish the bridge and tunnel equipment through manual operation; during the production process of the bridge and tunnel equipment, the magnetic walking polishing robot is polished at a higher position on the side of the bridge and tunnel equipment through magnetic attraction, which can avoid the need to set up a frame for manual high-altitude operations; when the space at the bottom of the equipment is narrow and the light is weak, the magnetic walking polishing robot is controlled by a manual control panel to polish the bottom of the equipment through manual operation, which can ensure production safety, speed up production progress, ensure quality, and reduce production costs.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a magnetic walking polishing robot for bridge and tunnel equipment production, which is composed of: a magnetic polishing trolley, a polishing trolley frame, a polishing machine, a control box, a magnetic walking wheel mechanism, a steering mechanism, a manual control panel, a lifting steering wheel, a magnetic walking wheel, a wheel magnet, a polishing disc, a polishing machine shaft, a steering motor, a telescopic steering wheel shaft, a steering gear, and a camera; a polishing trolley frame is arranged at the bottom of the magnetic polishing trolley, the polishing trolley frame is arranged as a frame-shaped beam body, a pair of bottom beams are arranged on both sides of the frame-shaped beam body, a polishing machine is arranged between the pair of bottom beams at the front end of the polishing trolley frame, a pair of polishing machine shafts are arranged between the two sides of the polishing machine and the bottom beam, the upper part of the polishing machine is arranged as a motor, and the lower end of the polishing machine is arranged as a polishing disc; a magnetic walking wheel mechanism is arranged on the middle part of the polishing trolley frame, a steering mechanism is arranged on one side of the rear of the magnetic walking wheel mechanism, a control box is arranged on one side of the rear of the magnetic walking wheel mechanism, a control circuit board is arranged on the control box, a manual control panel is arranged on one side of the control box, and a control circuit is arranged between the manual control panel and the control circuit board of the control box;
[0005] A magnetic walking wheel is arranged below the middle of the polishing trolley frame, a wheel magnet is arranged outside the magnetic walking wheel, a driving motor is arranged in the magnetic walking wheel mechanism, and a transmission mechanism is arranged between the driving motor and the wheel axle of the magnetic walking wheel; a camera is arranged in the middle of the lower part of the polishing trolley frame, and the camera is arranged corresponding to the magnetic walking wheel;
[0006] A steering beam is arranged above a pair of bottom beams at the rear end of the polishing trolley frame, a telescopic steering axle is arranged in the middle between the steering beams, a lifting steering wheel is arranged at the lower end of the telescopic steering axle, and a spring is arranged between the outer side of the telescopic steering axle and the steering beam; a steering motor is arranged on one side of the upper part of the telescopic steering axle, and a pair of steering gears are arranged between the output shaft of the steering motor and the telescopic steering axle; a control circuit is arranged between the polishing machine, the magnetic walking wheel mechanism, the steering motor and the control circuit board of the control box.
[0007] Beneficial effects: The magnetic walking polishing robot of the utility model can polish bridge and tunnel equipment by manually operating a manual control panel to control the magnetic walking polishing robot; during the production process of bridge and tunnel equipment, the magnetic walking polishing robot can polish the equipment by magnetic walking at a higher position on the side of the bridge and tunnel equipment, thus avoiding the need to erect a scaffold for manual high-altitude operations; when the space at the bottom of the equipment is narrow and the light is weak, the magnetic walking polishing robot can be controlled by manually operating a manual control panel to polish the bottom of the equipment, thus ensuring production safety, speeding up production progress, ensuring quality, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The utility model is further described below in conjunction with the accompanying drawings:
[0009] Figure 1 It is a schematic diagram of the general assembly structure;
[0010] Figure 2 yes Figure 1 A schematic diagram of a local structure viewed from above;
[0011] Figure 1 , 2 Middle: magnetic polishing trolley 1, polishing trolley frame 2, polishing machine 3, control box 4, magnetic walking wheel mechanism 5, steering mechanism 6, manual control panel 7, lifting steering wheel 8, magnetic walking wheel 9, wheel magnet 10, polishing disc 11, polishing machine shaft 12, steering motor 13, telescopic steering wheel shaft 14, steering gear 15, camera 16. DETAILED DESCRIPTION
[0012] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:
[0013] A polishing trolley frame 2 is arranged at the bottom of the magnetic polishing trolley 1, and the polishing trolley frame 2 is arranged as a frame-shaped beam body, and a pair of bottom beams are arranged on both sides of the frame-shaped beam body, a polishing machine 3 is arranged between the pair of bottom beams at the front end of the polishing trolley frame 2, and a pair of polishing machine shafts 12 are arranged between the two sides of the polishing machine 3 and the bottom beams, and the upper part of the polishing machine 3 is arranged as a motor, and the lower end of the polishing machine 3 is arranged as a polishing disc 11; a magnetic walking wheel mechanism 5 is arranged on the middle part of the polishing trolley frame 2, and a steering mechanism 6 is arranged on the rear side of the magnetic walking wheel mechanism 5, and a control box 4 is arranged on the rear side of the magnetic walking wheel mechanism 5, and a control circuit board is arranged on the control box 4, and a manual control panel 7 is arranged on one side of the control box 4, and a control circuit is arranged between the manual control panel 7 and the control circuit board of the control box 4;
[0014] A magnetic walking wheel 9 is arranged below the middle of the polishing trolley frame 2, a wheel magnet 10 is arranged outside the magnetic walking wheel 9, a driving motor is arranged in the magnetic walking wheel mechanism 5, and a transmission mechanism is arranged between the driving motor and the wheel axle of the magnetic walking wheel 9; a camera 16 is arranged in the middle of the lower part of the polishing trolley frame 2, and the camera 16 is arranged corresponding to the magnetic walking wheel 9;
[0015] A steering beam is arranged above a pair of bottom beams at the rear end of the polishing trolley frame 2, a telescopic steering wheel axle 14 is arranged in the middle between the steering beams, a lifting steering wheel 8 is arranged at the lower end of the telescopic steering wheel axle 14, and a spring is arranged between the outer side of the telescopic steering wheel axle 14 and the steering beam; a steering motor 13 is arranged on one side of the upper part of the telescopic steering wheel axle 14, and a pair of steering gears 15 are arranged between the output shaft of the steering motor 13 and the telescopic steering wheel axle 14; a control circuit is arranged between the polishing machine 3, the magnetic walking wheel mechanism 5, the steering motor 13 and the control circuit board of the control box 4.
Claims
1. A magnetic walking polishing robot for bridge and tunnel equipment production, comprising: a magnetic polishing trolley (1), a polishing trolley frame (2), a polishing machine (3), a control box (4), a magnetic walking wheel mechanism (5), a steering mechanism (6), a manual control panel (7), a lifting steering wheel (8), a magnetic walking wheel (9), a wheel magnet (10), a polishing disc (11), a polishing machine shaft (12), a steering motor (13), a telescopic steering wheel shaft (14), a steering gear (15), and a camera (16); the characteristics are: A polishing trolley frame (2) is arranged at the bottom of the magnetic polishing trolley (1), the polishing trolley frame (2) is arranged as a frame-shaped beam body, a pair of bottom beams are arranged on both sides of the frame-shaped beam body, a polishing machine (3) is arranged between the pair of bottom beams at the front end of the polishing trolley frame (2), a pair of polishing machine shafts (12) are arranged between the two sides of the polishing machine (3) and the bottom beams, a motor is arranged at the top of the polishing machine (3), and a polishing disc (11) is arranged at the bottom end of the polishing machine (3); a magnetic walking wheel mechanism (5) is arranged on the middle part of the polishing trolley frame (2), a steering mechanism (6) is arranged on the rear side of the magnetic walking wheel mechanism (5), a control box (4) is arranged on the rear side of the magnetic walking wheel mechanism (5), a control circuit board is arranged on the control box (4), a manual control panel (7) is arranged on one side of the control box (4), and a control circuit is arranged between the manual control panel (7) and the control circuit board of the control box (4).
2. The magnetic walking polishing robot for bridge and tunnel equipment production according to claim 1 is characterized in that: A magnetic walking wheel (9) is arranged below the middle of the polishing trolley frame (2), a wheel magnet (10) is arranged outside the magnetic walking wheel (9), a driving motor is arranged in the magnetic walking wheel mechanism (5), and a transmission mechanism is arranged between the driving motor and the wheel axle of the magnetic walking wheel (9); a camera (16) is arranged in the middle of the lower part of the polishing trolley frame (2), and the camera (16) is arranged corresponding to the magnetic walking wheel (9); A steering crossbeam is arranged above a pair of bottom beams at the rear end of a polishing trolley frame (2); a telescopic steering wheel axle (14) is arranged in the middle between the steering crossbeams; a lifting steering wheel (8) is arranged at the lower end of the telescopic steering wheel axle (14); a spring is arranged between the outer side of the telescopic steering wheel axle (14) and the steering crossbeam; a steering motor (13) is arranged on one side of the upper part of the telescopic steering wheel axle (14); a pair of steering gears (15) are arranged between the output shaft of the steering motor (13) and the telescopic steering wheel axle (14); and a control circuit is arranged between the polishing machine (3), the magnetic walking wheel mechanism (5), the steering motor (13) and the control circuit board of the control box (4).