Bottom die rotary positioning mechanism

By designing a bottom mold rotation positioning mechanism for rotating glue sand testing, using the rotating cylinder and bottom mold fixing plate to realize the direction of the direction of the test base, solve the problem of difficulty in the existing technology, and improve the operation. Efficiency and user experience.

CN222406390UActive Publication Date: 2025-01-28ZHEJIANG BONYEAR TECH
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Patent Information

Application Number
CN202420899204.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-28
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, the direction rotation control of the rotary rubber sand test mold base of the rotary rubber sand test mold is difficult and takes a long time, which affects the user experience.

Method used

Design a kind of bottom -mold rotation positioning mechanism, including rotating cylinder, mold fixing plate, and speed control valve. The rotating cylinder is driven by the rotating cylinder to realize the rotation of the direction of the test base base.

Benefits of technology

The flexible rotation of the direction of the test base is realized, reducing the difficulty of operation, and improving the efficiency of model demolition and user experience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222406390U_ABST
Patent Text Reader

Abstract

The utility model relates to a bottom die rotating and positioning mechanism which is used for rotating a test die base of a mortar test die. The bottom die rotating and positioning mechanism comprises a rotating cylinder mounting seat, a rotating cylinder, a bottom die fixing plate and a speed control valve, the rotating cylinder is mounted on the rotating cylinder mounting seat, the bottom die fixing plate is mounted at the output end of the rotating cylinder, and the speed control valve is mounted on the rotating cylinder and used for controlling the speed of the rotating cylinder. The bottom die rotating and positioning mechanism is simple and ingenious in structure, by arranging the rotating air cylinder and the bottom die fixing plate, the test die base can be moved to the bottom die fixing plate through hoisting tools such as a truss, then the rotating air cylinder drives the bottom die fixing plate to achieve direction turning of the test die base, it is guaranteed that the turning direction meets the requirement, the operation difficulty is reduced, and the working efficiency is improved. And the use experience of a user is enhanced, and popularization and application of the bottom die rotating and positioning mechanism in the market are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production detection, in particular to a bottom mold rotation positioning mechanism. Background Art

[0002] Cement is a common building material that is made from limestone, clay and other materials that have been calcined and ground. Cement is widely used in the construction industry to make concrete, mortar and other building structures. It has good adhesion and durability, and can solidify and harden to form a strong structure. The main components of cement are limestone and clay, which are calcined at high temperatures to form clinker. The clinker is ground into a fine powder together with an appropriate amount of gypsum to form the final cement product. There are many varieties of cement, the most common ones are Portland cement, sulphoaluminate cement and ordinary Portland cement. Cement is widely used in construction. It can be used to build various projects such as houses, bridges, roads, tunnels, etc. Cement can be mixed with sand, gravel and water to form concrete, which is used to cast structures such as foundations, columns, beams and floor slabs. Cement can also be used with mortar for bricklaying, plastering and repair work.

[0003] Cement raw meal is a material that is ground to a certain fineness by mixing lime raw materials, clay raw materials and a small amount of correction raw materials (sometimes mineralizers, crystal seeds, etc. are added, and coal is added during vertical kiln production) in proportion. In the cement production process, it is necessary to control the products of each link to ensure that the quality of the final cement product meets the requirements. The higher the decomposition rate of cement raw meal, the higher the heat exchange efficiency of the kiln tail preheater and the better the working condition of the decomposition furnace. Therefore, the decomposition rate of raw meal entering the kiln is an important indicator for evaluating the working effect of the pre-decomposition furnace system, and it is also an important parameter for production control. Therefore, obtaining hot raw meal is the primary link of analysis and control.

[0004] The mortar test mold is a mold used to prepare cement mortar samples. In cement engineering, in order to test the performance of cement mortar, it is often necessary to prepare standardized samples for experiments. The molds used to prepare these cement mortar samples are called mortar test molds. These molds are usually made of metal or plastic and have specific sizes and shapes to ensure that the prepared cement mortar samples meet the requirements of standard specifications.

[0005] In order to reduce the labor intensity of operators and improve the efficiency of demolding, a fully automatic demolding system has been developed, and a fully automatic cleaning system is set up behind the fully automatic demolding system. During this process, the mold base of the mortar mold needs to be rotated so that it can be placed in place in the fully automatic cleaning system to reduce the difficulty of operation. In the prior art, it is usually rotated by a manipulator, which is difficult to control, time-consuming, and affects the user experience. Therefore, a bottom mold rotation and positioning mechanism for rotating the mold base of the mortar mold is urgently needed. Utility Model Content

[0006] In order to overcome the defects in the above-mentioned prior art, the utility model object of the utility model is to provide a bottom mold rotation positioning mechanism, which has a simple and ingenious structure, is easy to operate, and can adjust the direction of the test mold base to meet the needs of the subsequent fully automatic cleaning system, ensure the adjustment effect and speed, enhance the user experience, and is conducive to the promotion and application of the above-mentioned bottom mold rotation positioning mechanism in the field of cement production and detection technology.

[0007] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solutions: a bottom mold rotation positioning mechanism, used to rotate the test mold base of the mortar test mold; the bottom mold rotation positioning mechanism includes a rotating cylinder mounting seat, a rotating cylinder, a bottom mold fixing plate and a speed control valve, the rotating cylinder is installed on the rotating cylinder mounting seat, the bottom mold fixing plate is installed on the output end of the rotating cylinder, and the speed control valve is installed on the rotating cylinder and is used to control the speed of the rotating cylinder.

[0008] As a preferred solution of the utility model, the rotary cylinder includes a cylinder body, a cylinder connecting plate is installed at the output end of the cylinder body, the cylinder connecting plate is provided with a cylinder connecting hole, the bottom mold fixing plate is provided with a fixing plate connecting portion, the fixing plate connecting portion is provided with a fixing plate connecting hole, and the fixing plate connecting hole is arranged corresponding to the cylinder connecting hole.

[0009] As a preferred solution of the present utility model, there are multiple fixing plate connection holes and multiple cylinder body connection holes.

[0010] As a preferred solution of the utility model, the fixing plate connecting hole is a countersunk hole.

[0011] As a preferred solution of the utility model, the cylinder connecting plate and the fixing plate connecting portion are both arranged in a circular shape, and the fixing plate connecting portion is located in the middle position of the bottom mold fixing plate.

[0012] As a preferred solution of the utility model, the bottom mold fixing plate is provided with a weight-reducing groove.

[0013] As a preferred solution of the utility model, there are multiple weight-reducing grooves, and the multiple weight-reducing grooves are distributed along the circumference of the fixing plate connecting portion.

[0014] As a preferred solution of the utility model, positioning pin holes are respectively provided at the four corners of the bottom mold fixing plate, and positioning pins are installed in the positioning pin holes.

[0015] As a preferred solution of the utility model, the rotary cylinder is a low-speed rotary cylinder.

[0016] As a preferred solution of the utility model, the speed control valve is an elbow type speed control valve.

[0017] Compared with the prior art, the beneficial effects of the utility model are: a bottom mold rotation and positioning mechanism in the utility model has a simple and ingenious structure. By setting a rotating cylinder and a bottom mold fixing plate, the test mold base can be moved to the bottom mold fixing plate through lifting tools such as trusses, and then the bottom mold fixing plate is driven by the rotating cylinder to achieve the direction of the test mold base. The direction of the rotation meets the requirements, reduces the difficulty of operation, enhances the user experience, and is conducive to the promotion and application of the above-mentioned bottom mold rotation and positioning mechanism in the market.

[0018] Furthermore, the cylinder connecting plate and the bottom mold fixing plate in the utility model are detachably connected to facilitate replacement of the bottom mold fixing plate so that it can be adapted to different types of trial mold bases, thereby achieving higher utilization rates and reducing user costs compared to replacing the bottom mold rotation positioning mechanism as a whole.

[0019] Furthermore, the utility model can prevent the test mold base from falling during the rotation process by arranging positioning pins at the four corners of the bottom mold fixing plate, thereby ensuring the service life of the test mold base. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a bottom mold rotation positioning mechanism in an embodiment;

[0021] Figure 2 is a structural schematic diagram of a rotating cylinder in a bottom mold rotating positioning mechanism in an embodiment;

[0022] Figure 3 It is a structural schematic diagram of a bottom mold fixing plate in a bottom mold rotation positioning mechanism in an embodiment;

[0023] Figure 4 This is a schematic diagram of a bottom mold rotation and positioning mechanism in the embodiment;

[0024] Figure 5 A in the middle is a schematic diagram of the structure in which a bottom mold rotation positioning mechanism is installed in a fully automatic mold removal system in an embodiment.

[0025] Figure numerals: 1. Rotary cylinder mounting seat; 2. Rotary cylinder; 2-1. Cylinder body; 2-2. Cylinder connecting plate; 2-3. Cylinder connecting hole; 3. Bottom mold fixing plate; 3-1. Fixing plate connecting part; 3-2. Fixing plate connecting hole; 3-3. Weight reduction groove; 3-4. Positioning pin hole; 4. Speed ​​control valve; 5. Positioning pin; 6. Test mold base. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is described below by specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0027] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0028] The embodiments of the utility model are described in detail below with reference to the accompanying drawings.

[0029] In the prior art, the direction of the test mold base is usually adjusted by lifting tools such as trusses. Manual cooperation is usually required in this process, which makes it difficult to achieve automated mold removal, affecting the user experience.

[0030] In order to solve the above technical problems, Figures 1 to 5 As shown, a bottom mold rotation positioning mechanism is mainly used for the test mold base 6 of the rotating mortar test mold, so as to automatically clean the test mold base 6 later. The bottom mold rotation positioning mechanism is mainly composed of a rotating cylinder mounting seat 1, a rotating cylinder 2, a bottom mold fixing plate 3 and a speed control valve 4. It has a simple structure and is easy to install and operate. In order to ensure the stability of the rotating cylinder 2 during operation, the rotating cylinder 2 is installed on the rotating cylinder mounting seat 1. In order to make the rotating cylinder mounting seat 1 replaceable, that is, the height of the rotating cylinder 2 can be adjusted, the rotating cylinder 2 can be detachably installed on the rotating cylinder mounting seat 1. Specifically, a mounting hole can be opened in the rotating cylinder mounting seat 1, and a mounting hole is also set at the corresponding position of the rotating cylinder 2. The fixed connection between the rotating cylinder mounting seat 1 and the rotating cylinder 2 is realized by inserting a locking bolt and other connecting parts in the mounting hole. In order to realize the rotation of the bottom mold fixing plate 3 and further realize the rotation of the test mold base 6 placed on the bottom mold fixing plate 3, the bottom mold fixing plate 3 is installed at the output end of the rotating cylinder 2. The speed control valve 4 is installed on the rotating cylinder 2 and is used to control the speed of the rotating cylinder 2. The speed control valve 4 in this embodiment is an elbow type speed control valve, which has a small, clever and compact structure, is easy to install, and reduces the occupation of space.

[0031] The above-mentioned rotating cylinder 2 includes a cylinder body 2-1, and a cylinder connecting plate 2-2 is installed at the output end of the above-mentioned cylinder body 2-1. In this embodiment, the output end of the above-mentioned cylinder body 2-1 is at the top of the cylinder body 2-1, that is, the cylinder connecting plate 2-2 is installed on the top of the cylinder body 2-1, and a cylinder connecting hole 2-3 is opened on the above-mentioned cylinder connecting plate 2-2, and the above-mentioned bottom mold fixing plate 3 is provided with a fixing plate connecting part 3-1, and a fixing plate connecting hole 3-2 is opened at the above-mentioned fixing plate connecting part 3-1. In order to ensure the assembly effect, the above-mentioned fixing plate connecting hole 3-2 is arranged corresponding to the above-mentioned cylinder connecting hole 2-3, and locking bolts and other connecting parts are passed through the above-mentioned fixing plate connecting hole 3-2 and the above-mentioned cylinder connecting hole 2-3 to realize the connection between the above-mentioned cylinder connecting plate 2-2 and the above-mentioned bottom mold fixing plate 3. In order to ensure the connection effect and reduce the probability of separation between the two, the fixing plate connection holes 3-2 and the cylinder body connection holes 2-3 are both multiple, and the multiple fixing plate connection holes 3-2 are evenly distributed along the circumference of the fixing plate connection portion 3-1, and the multiple cylinder body connection holes 2-3 are evenly distributed along the circumference of the cylinder body connection plate 2-2, which ensures the connection reliability while reducing the probability of the bottom mold fixing plate 3 tilting, thereby ensuring the stability of the test mold base 6 placed thereon. In order to prevent the locking bolt from protruding from the surface of the bottom mold fixing plate 3 and affecting the test mold base 6, the fixing plate connection holes 3-2 in this embodiment are countersunk holes, more specifically countersunk screw holes, so that the locking bolts can be locked in the countersunk screw holes.

[0032] In order to adapt to the output end of the rotating cylinder 2, the cylinder body connecting plate 2-2 and the fixed plate connecting portion 3-1 in this embodiment are both arranged in a circular shape, and the fixed plate connecting portion 3-1 is located in the middle position of the bottom mold fixing plate 3 to ensure the stability of the bottom mold fixing plate 3 during the driving process of the rotating cylinder 2.

[0033] In order to reduce the weight of the bottom mold fixing plate 3 itself and ensure the structural strength of the bottom mold fixing plate 3 itself, a weight-reducing groove 3-3 is provided on the bottom mold fixing plate 3. In this embodiment, there are four weight-reducing grooves 3-3, which are arranged at intervals along the circumference of the fixing plate connecting portion 3-1, and three surfaces of the weight-reducing groove 3-3 are planes and one surface is a curved surface, so as to match the shapes of the fixing plate connecting portion 3-1 and the bottom mold fixing plate 3.

[0034] In this embodiment, by providing positioning pins 5 at the four corners of the bottom mold fixing plate 3, the test mold base 6 can be prevented from falling during the rotation process, thereby ensuring the service life of the test mold base 6. Specifically, positioning pin holes 3-4 are respectively provided at the four corners of the bottom mold fixing plate 3, and the positioning pins 5 can be directly inserted into the positioning pin holes 3-4.

[0035] The rotary cylinder 2 in this embodiment is a low-speed rotary cylinder, which can provide more precise rotation control and is suitable for applications that require fine positioning and low-speed rotation, thereby ensuring that the test mold base 6 can be rotated into place to meet the needs of users. Compared with high-speed rotary cylinders, low-speed rotary cylinders usually require less energy to achieve the same rotation effect, which helps to save energy. Slow-speed rotary cylinders are usually more stable when running at low speeds, reducing mechanical vibration and unnecessary friction, which helps to improve system stability. Slow-speed rotary cylinders usually produce less noise, which is conducive to reducing the noise level of the working environment.

[0036] A bottom mold rotation and positioning mechanism in the present embodiment has a simple and ingenious structure. By setting a rotating cylinder 2 and a bottom mold fixing plate 3, the test mold base 6 can be moved to the bottom mold fixing plate 3 through lifting tools such as trusses, and then the bottom mold fixing plate 3 is driven by the rotating cylinder 2 to achieve the direction of the test mold base 6. It is ensured that the direction of rotation meets the requirements, reduces the difficulty of operation, enhances the user experience, and is conducive to the promotion and application of the above-mentioned bottom mold rotation and positioning mechanism in the market.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

[0038] Although this article uses more of the following terms: 1. Rotating cylinder mounting seat; 2. Rotating cylinder; 2-1. Cylinder body; 2-2. Cylinder connecting plate; 2-3. Cylinder connecting hole; 3. Bottom mold fixing plate; 3-1. Fixing plate connecting part; 3-2. Fixing plate connecting hole; 3-3. Weight reduction groove; 3-4. Positioning pin hole; 4. Speed ​​control valve; 5. Positioning pin; 6. Trial mold base, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A bottom mold rotation positioning mechanism, characterized in that: A test mold base (6) for rotating a mortar test mold; a bottom mold rotation positioning mechanism comprises a rotating cylinder mounting seat (1), a rotating cylinder (2), a bottom mold fixing plate (3) and a speed control valve (4); the rotating cylinder (2) is mounted on the rotating cylinder mounting seat (1), the bottom mold fixing plate (3) is mounted on the output end of the rotating cylinder (2), and the speed control valve (4) is mounted on the rotating cylinder (2) and is used to control the speed of the rotating cylinder (2).

2. A bottom mold rotation positioning mechanism according to claim 1, characterized in that: The rotary cylinder (2) comprises a cylinder body (2-1), the output end of the cylinder body (2-1) is mounted with a cylinder body connecting plate (2-2), the cylinder body connecting plate (2-2) is provided with a cylinder body connecting hole (2-3), the bottom mold fixing plate (3) is provided with a fixing plate connecting portion (3-1), the fixing plate connecting portion (3-1) is provided with a fixing plate connecting hole (3-2), and the fixing plate connecting hole (3-2) is arranged correspondingly to the cylinder body connecting hole (2-3).

3. A bottom mold rotation positioning mechanism according to claim 2, characterized in that: The fixing plate connection holes (3-2) and the cylinder body connection holes (2-3) are both multiple.

4. A bottom mold rotation positioning mechanism according to claim 2, characterized in that: The fixing plate connecting hole (3-2) is a countersunk hole.

5. The bottom mold rotation positioning mechanism according to claim 2, characterized in that: The cylinder body connecting plate (2-2) and the fixing plate connecting portion (3-1) are both arranged in a circular shape, and the fixing plate connecting portion (3-1) is located at a middle position of the bottom mold fixing plate (3).

6. A bottom mold rotation positioning mechanism according to claim 2, characterized in that: The bottom mold fixing plate (3) is provided with a weight-reducing groove (3-3).

7. A bottom mold rotation positioning mechanism according to claim 6, characterized in that: There are a plurality of the weight-reducing grooves (3-3), and the plurality of the weight-reducing grooves (3-3) are distributed along the circumference of the fixing plate connecting portion (3-1).

8. The bottom mold rotation positioning mechanism according to claim 1, characterized in that: Positioning pin holes (3-4) are respectively provided at the four corners of the bottom mold fixing plate (3), and positioning pins (5) are installed in the positioning pin holes (3-4).

9. The bottom mold rotation positioning mechanism according to claim 1, characterized in that: The rotary cylinder (2) is a low-speed rotary cylinder.

10. The bottom mold rotation positioning mechanism according to claim 1, characterized in that: The speed control valve (4) is an elbow-type speed control valve.