Melamine tableware raw material preheating device

By designing a preheating device with a raw material heating device with a stepping motor, a cone gear set and a mixing pole, the raw material heating device of the raw material of the custard tableware is solved. Sexual and staff safety improvement.

CN222406611UActive Publication Date: 2025-01-28HUNAN DONGYU TECH CO LTD
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Patent Information

Application Number
CN202421218815.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-28
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing preheating device for raw material of Meanne dishware is unevenly heated during the preheating process, which affects the quality of material processing. The air temperature inside the device rises after multiple heating, which easily leads to scalding of staff.

Method used

Designed a preheating device including stepping motor, cone gear set, transmission mechanism, and mixing rod, and the raw material heating device of the raw materials of the Melon tableware. The mixing rod is rotated inside the material by stepping the motor to drive the cone gear set and the transmission mechanism. Realize the uniform preheating material, and prevent the air temperature from being too high through the feed board and the mobile mechanism.

Benefits of technology

Effectively prevent uneven preheating materials, improve the quality of the finished product of materials, and use the high air temperature to increase the safety of staff and reduce the risk of burns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of melamine tableware preheating, and discloses a melamine tableware raw material preheating device which comprises a preheating assembly and a shell installed at the top of the preheating assembly, and further comprises a stepping motor connected to one side of the shell in a bolted mode, and a bevel gear set is fixed to an output shaft of the stepping motor. A transmission mechanism is arranged at the bottom of the bevel gear set; under the cooperation of the stepping motor, the bevel gear set, the transmission mechanism and the first rotating disc, the telescopic rod can drive the stirring rod to rotate in a material through the second rotating disc, the material can be stirred during preheating, the situation that the material is preheated unevenly is effectively prevented, and the material preheating efficiency is improved. And meanwhile, under the cooperation of a discharging plate and a moving mechanism, the situation that workers are scalded due to the fact that the air temperature is too high is effectively prevented, and therefore the safety of the workers is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of preheating melamine tableware, in particular to a device for preheating raw materials of melamine tableware. Background Art

[0002] The full name of melamine is melamine resin. Its raw material components are powdered raw materials developed by adding various chemical raw materials and resins to paper pulp. It is formed by heat curing in high-temperature molds and then processed many times. Flower paper and gold powder are attached to the formed embryo. It is made by high-temperature molds and a grinding procedure. Therefore, a preheating device is required during the processing.

[0003] However, when the existing melamine tableware raw material preheating device is put into use, the raw materials need to be put into a specific box and then placed in the device for preheating. The existing preheating device directly puts the raw materials into the device for preheating. During the preheating process, the external raw materials are heated first and then the internal materials are heated, resulting in uneven preheating effect, which affects the quality of the subsequent processing of the materials into products.

[0004] At the same time, after multiple heatings, the temperature of the air inside most preheating devices increases. When the staff takes out the preheated materials, their hands need to operate inside the device, which can easily cause burns to the staff, thereby reducing the safety of the staff. Utility Model Content

[0005] The purpose of the utility model is to provide a melamine tableware raw material preheating device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a melamine tableware raw material preheating device, comprising a preheating component and a shell installed on the top of the preheating component, and also comprising:

[0007] A stepper motor is bolted to one side of the housing, the output shaft of the stepper motor is fixed with a bevel gear set, and a transmission mechanism is arranged at the bottom of the bevel gear set;

[0008] A first rotating disk rotates in the inner cavity of the shell, a telescopic rod is bolted to the bottom of the first rotating disk, and a second rotating disk is fixed to the bottom of the telescopic rod;

[0009] A moving plate slides on the surface of the second rotating disk, a hydraulic rod is fixed on one side of the moving plate, and a blocking plate is bolted to the bottom of the second rotating disk;

[0010] A stirring rod is fixed to the bottom of the blocking plate, a material discharge plate is installed in the inner cavity of the shell, a limiting groove is provided on the surface of the material discharge plate, and a moving mechanism is arranged at the bottom of the material discharge plate.

[0011] Preferably, the transmission mechanism includes a first belt pulley fixed to the bottom of the bevel gear group, the upper part of the first belt pulley is slidably connected to a timing belt, one side of the timing belt is slidably connected to a second belt pulley, one side of the second belt pulley is provided with a third belt pulley, the bottom of the second belt pulley is transmission-connected to the bottom of the third belt pulley through a timing belt, and the bottoms of the first belt pulley, the second belt pulley and the third belt pulley are all fixedly connected to the top of the first turntable.

[0012] Preferably, the moving mechanism comprises a fixed plate fixed to the top of the preheating component, a slide groove is provided on the surface of the fixed plate, a slider is slidably connected to the surface of the slide groove, and the top of the slider is fixedly connected to the bottom of the discharge plate.

[0013] Preferably, the bevel gear set is composed of two bevel gears of the same size meshing with each other and used in conjunction with each other.

[0014] Preferably, a handle is fixed on one side of the discharge plate.

[0015] Preferably, the cross-sectional shape of the slider is T-shaped, and the number of the sliders is three and they are designed to be equidistant along the surface of the fixing plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] The utility model, through the cooperation of the stepping motor, the bevel gear set, the transmission mechanism and the first turntable, can make the telescopic rod drive the stirring rod to rotate inside the material through the second turntable, so that the material can be stirred during preheating, effectively preventing the uneven preheating of the material and improving the quality of the subsequent material processing into products. At the same time, with the cooperation of the discharge plate and the moving mechanism, it can effectively prevent the staff from being scalded by the high air temperature, thereby improving the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the housing in the utility model;

[0020] Figure 3 It is a structural schematic diagram of the moving plate and the stirring rod in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the transmission mechanism in the utility model;

[0022] Figure 5 It is a structural schematic diagram of the moving mechanism in the utility model.

[0023] In the figure: 1. preheating component; 2. housing; 3. stepping motor; 4. bevel gear set; 5. transmission mechanism; 51. first belt pulley; 52. timing belt; 53. second belt pulley; 54. third belt pulley; 6. first turntable; 7. telescopic rod; 8. second turntable; 9. moving plate; 10. hydraulic rod; 11. blocking plate; 12. stirring rod; 13. discharge plate; 14. limiting groove; 15. moving mechanism; 151. fixed plate; 152. slide groove; 153. slider; 16. handle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5As shown, a melamine tableware raw material preheating device includes a preheating component 1, which enables the device to work. A shell 2 is installed on the top of the preheating component 1, and a stepper motor 3 is bolted to one side of the shell 2. A bevel gear set 4 is fixed to the output shaft of the stepper motor 3. The bevel gear set 4 is composed of two bevel gears of the same size that are meshed and used in conjunction with each other. A transmission mechanism 5 is arranged at the bottom of the bevel gear set 4. Under the cooperation of the stepper motor 3 and the bevel gear set 4, the transmission mechanism 5 can work. The inner cavity of the shell 2 is rotatably connected to a first turntable 6, and the first turntable 6 has a convex design on the surface, which effectively prevents the first turntable 6 from rotating. In order to prevent the mobile plate 9 from falling off during operation, the stability of the device is increased. A telescopic rod 7 is bolted to the bottom of the first turntable 6, and a second turntable 8 is fixed to the bottom of the telescopic rod 7. A moving plate 9 is slidably connected to the surface of the second turntable 8, and the surface of the moving plate 9 is slidably connected to the inner cavity of the shell 2. A hydraulic rod 10 is fixed to one side of the moving plate 9. There are four hydraulic rods 10 and they are symmetrically designed with the central axis of the moving plate 9, which effectively prevents the moving plate 9 from angular deviation during operation, thereby increasing the stability of the device. A blocking plate 11 is bolted to the bottom of the second turntable 8, and a stirring rod 12 is fixed to the bottom of the blocking plate 11. Under the cooperation of the second turntable 8, the movable plate 9 can drive the blocking plate 11 to move downward, so that the blocking plate 11 drives the stirring rod 12 to move into the material. At the same time, under the cooperation of the transmission mechanism 5 and the first turntable 6, the telescopic rod 7 can drive the stirring rod 12 to rotate through the second turntable 8, so that the stirring rod 12 can stir the material, effectively preventing the situation where the preheating effect inside the material is not good, increasing the preheating effect of the device, and improving the quality of subsequent tableware manufacturing, thereby reducing the production cost. Under the action of the blocking plate 11, the material can be prevented from being sprayed out when the stirring rod 12 is stirring, thereby reducing the waste of material. A discharge plate 13 is installed in the inner cavity, and a limiting groove 14 is provided on the surface of the discharge plate 13. The number of the limiting grooves 14 is several, so that multiple materials can be preheated at the same time, which speeds up the preheating speed of the staff. A moving mechanism 15 is provided at the bottom of the discharge plate 13. Under the action of the moving mechanism 15, the preheated material can be pulled out of the shell 2, effectively preventing the staff's hands from being scalded due to the high air temperature inside the shell 2, improving the safety of the staff, and thus increasing the use effect of the device. A handle 16 is fixed on one side of the discharge plate 13, and the handle 16 can facilitate the staff to pull the discharge plate 13 out of the shell 2.

[0026] The transmission mechanism 5 includes a first belt pulley 51, the top of the first belt pulley 51 is fixedly connected to the bottom of the bevel gear set 4, the upper part of the first belt pulley 51 is slidably connected with a timing belt 52, one side of the timing belt 52 is slidably connected with a second belt pulley 53, one side of the second belt pulley 53 is provided with a third belt pulley 54, the bottom of the second belt pulley 53 is mutually transmission-connected with the bottom of the third belt pulley 54 through the timing belt 52, the bottoms of the first belt pulley 51, the second belt pulley 53 and the third belt pulley 54 are all fixedly connected to the top of the first turntable 6, with the cooperation of the stepping motor 3 and the bevel gear set 4, the first belt pulley 51 can drive the second belt pulley 53 to rotate through the timing belt 52, and the lower half of the second belt pulley 53 is transmission-connected with the third belt pulley 54 through the timing belt 52. The third belt pulley 54 can be rotated, so that the first turntable 6 drives the stirring rod 12 to rotate through the telescopic rod 7, so that the stirring rod 12 can stir the material, making the material preheated more comprehensively, effectively preventing the situation where the inside of the material cannot be heated, thereby increasing the use effect of the device.

[0027] The moving mechanism 15 includes a fixed plate 151, the bottom of which is fixedly connected to the top of the preheating component 1, a slide groove 152 is provided on the surface of the fixed plate 151, and a slider 153 is slidably connected to the surface of the slide groove 152, and the top of the slider 153 is fixedly connected to the bottom of the discharge plate 13, and the cross-sectional shape of the slider 153 is T-shaped. There are three sliders 153 and they are equidistantly designed along the surface of the fixed plate 151. With the cooperation of the fixed plate 151 and the slide groove 152, the staff can pull the discharge plate 13 out of the interior of the shell 2 through the slider 153, and can pull the discharge plate 13 out of the interior of the shell 2, which is convenient for the staff to take out the material box, effectively preventing the staff's hands from being scalded due to the excessive preheating temperature inside the shell 2, thereby improving the safety of the staff and increasing the use effect of the device.

[0028] It is worth noting that the technical features of the preheating assembly 1 and the hydraulic rod 10 proposed in this technical solution should be regarded as prior art. The specific structure, working principle, and possible control method and spatial arrangement method of these technical features can be selected according to the conventional methods in the field, and this technical solution will not be further elaborated.

[0029] Working principle: First, the staff opens the shell 2, then pulls the discharge plate 13 to make the slider 153 slide on the surface of the slide groove 152. After the discharge plate 13 is pulled out of the shell 2, the staff puts the prepared material into the limit groove 14, and then pushes the discharge plate 13 into the shell 2. The movable plate 9 moves downward through the hydraulic rod 10, and at the same time, the telescopic rod 7 is extended to make the second turntable 8 drive the stirring rod 12 to move downward through the blocking plate 11, so that the stirring rod 12 moves to the inside of the material, and the bottom of the blocking plate 11 and the top of the material box are fitted together to prevent the material from spilling when the stirring rod 12 is stirring. When the material starts to be heated, the staff steps With the cooperation of the motor 3 and the bevel gear set 4, the first belt pulley 51 can drive the second belt pulley 53 to rotate through the timing belt 52, so that the first belt pulley 51 and the first turntable 6 at the bottom of the second belt pulley 53 can rotate at the same time, and at the same time, the second belt pulley 53 drives the third belt pulley 54 to drive the first turntable 6 to rotate through the timing belt 52 of the lower part, and so on, so that multiple first turntables 6 can be rotated at the same time, and then the first turntable 6 drives the second turntable 8 to drive the stirring rod 12 to rotate through the telescopic rod 7, so as to stir the material and make the preheating more comprehensive. When the preheating is completed, the staff will pull out the discharge plate 13 and take out the material box inside the limit groove 14.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A melamine tableware raw material preheating device, comprising a preheating component (1) and a housing (2) mounted on the top of the preheating component (1), characterized in that: Also includes: A stepper motor (3) is bolted to one side of the housing (2), a bevel gear set (4) is fixed to the output shaft of the stepper motor (3), and a transmission mechanism (5) is provided at the bottom of the bevel gear set (4); A first rotating disk (6) rotates in the inner cavity of the housing (2), a telescopic rod (7) being bolted to the bottom of the first rotating disk (6), and a second rotating disk (8) being fixed to the bottom of the telescopic rod (7); A movable plate (9) slides on the surface of the second rotating disk (8), a hydraulic rod (10) is fixed on one side of the movable plate (9), and a blocking plate (11) is bolted to the bottom of the second rotating disk (8); A stirring rod (12) is fixed to the bottom of the blocking plate (11); a discharge plate (13) is installed in the inner cavity of the shell (2); a limiting groove (14) is provided on the surface of the discharge plate (13); and a moving mechanism (15) is provided at the bottom of the discharge plate (13).

2. The melamine tableware raw material preheating device according to claim 1, characterized in that: The transmission mechanism (5) comprises a first belt pulley (51) fixed to the bottom of the bevel gear set (4); the upper part of the first belt pulley (51) is slidably connected to a timing belt (52); one side of the timing belt (52) is slidably connected to a second belt pulley (53); one side of the second belt pulley (53) is provided with a third belt pulley (54); the bottom of the second belt pulley (53) is mutually transmission-connected with the bottom of the third belt pulley (54) via the timing belt (52); the bottoms of the first belt pulley (51), the second belt pulley (53) and the third belt pulley (54) are all fixedly connected to the top of the first rotating disk (6).

3. The melamine tableware raw material preheating device according to claim 1, characterized in that: The moving mechanism (15) comprises a fixed plate (151) fixed to the top of the preheating component (1), a sliding groove (152) is provided on the surface of the fixed plate (151), a sliding block (153) is slidably connected to the surface of the sliding groove (152), and the top of the sliding block (153) is fixedly connected to the bottom of the discharge plate (13).

4. The melamine tableware raw material preheating device according to claim 1, characterized in that: The bevel gear set (4) is composed of two bevel gears of the same size that are meshed and used in conjunction with each other.

5. The melamine tableware raw material preheating device according to claim 1, characterized in that: A handle (16) is fixed on one side of the discharge plate (13).

6. The melamine tableware raw material preheating device according to claim 3, characterized in that: The cross-sectional shape of the sliding block (153) is T-shaped, and the number of the sliding blocks (153) is three and they are designed to be equidistant along the surface of the fixing plate (151).