Environment-friendly halogen-free flame-retardant EVA color master batch synthesis device
By using stirring, squeezing, and cutting granular components in the synthetic device of the halogen -free EVA color mother granules for hot melt mixing, strip -like extrusion and granular cutting, and cooled treatment, the existing device structure is complex, cost, cost, cost, cost and cost. The problem of high and faults has achieved high -efficiency and quality -colored parent production.
Patent Information
- Application Number
- CN202420979481.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing halogen-free flame-retardant EVA masterbatch synthesis device has a complex structure, resulting in high costs, frequent failures, low working efficiency, affecting production speed and quality.
The mixing components are used for hot -melt mixing, the extruded component is squeezed out, the granular component is cut into granules, and the coolant is cooled to simplify the synthetic process and improve the integration effect of the equipment.
The work efficiency and production quality of the halogen -free flame -retardant EVA -color mother -granules are reduced, the failure rate and economic cost are reduced, and the flexibility and service life of the equipment is improved.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of halogen-free flame-retardant EVA masterbatch, in particular to an environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device. Background Art
[0002] At present, halogen-free flame-retardant EVA masterbatch is a special colorant for polymer materials that combines the properties of EVA (ethylene-vinyl acetate copolymer) and flame retardant. It is mainly composed of pigments or dyes, EVA carriers, and additives such as flame retardants, plasticizers and antioxidants. This masterbatch is formed by uniformly loading pigments or dyes into EVA resin to form an aggregate with excellent coloring ability and flame retardant properties.
[0003] Halogen-free flame retardant EVA masterbatch synthesizer is a kind of equipment specially used for producing halogen-free flame retardant EVA masterbatch. The equipment adopts advanced synthesis technology and process, and realizes efficient synthesis of halogen-free flame retardant EVA masterbatch by precisely controlling the mixing, melting, reaction and cooling of raw materials.
[0004] The equipment usually includes raw material pretreatment system, melting reaction system, cooling and curing system and masterbatch collection system. The raw material pretreatment system is responsible for uniformly mixing and pretreatment of raw materials such as EVA resin, pigment, flame retardant, etc., in preparation for the subsequent melting reaction. The melting reaction system melts and reacts the pretreated raw materials at high temperature to form a uniform molten material. The cooling and curing system converts the molten material into solid masterbatch by rapid cooling and curing. Finally, the masterbatch collection system is responsible for collecting, packaging and storing the cooled and cured masterbatch.
[0005] It can be seen that most halogen-free flame retardant EVA masterbatches require multiple steps to complete the synthesis work, which not only increases the cost of the synthesis device itself, but also has a complex structure, increases the frequency of failure of the synthesis device, increases the consumption of economic costs, and also causes a waste of time. It also reduces the work efficiency of halogen-free flame retardant EVA masterbatch synthesis and reduces the production speed of halogen-free flame retardant EVA masterbatch, thereby causing economic losses.
[0006] In view of this, we propose an environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device. Utility Model Content
[0007] The utility model aims to solve the above shortcomings and provide an environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device which uses a stirring component to evenly hot-melt halogen-free flame-retardant EVA masterbatch and uses an extrusion component and a pelletizing component to shape it.
[0008] The halogen-free flame-retardant EVA masterbatch is hot-melt mixed by a stirring component to make it uniformly synthesized, and then the halogen-free flame-retardant EVA masterbatch is extruded into strips by an extrusion component, cut into granules by a pelletizing component, and then cooled by a cooling box.
[0009] Therefore, the utility model provides an environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device, which includes a heating barrel, a feed port and a discharge port, wherein a stirring assembly for mixing halogen-free flame-retardant EVA masterbatch is arranged inside the heating barrel, a support column is arranged below the heating barrel, and a storage box is arranged on the lower surface of the support column, wherein:
[0010] The opening at the top of the storage box is fixedly connected to the opening of the discharge port, and a sealing component is arranged inside the opening at the top of the storage box, and the sealing component is used to seal the opening at the top of the storage box to assist in hot-melt mixing and extrusion discharge of halogen-free flame-retardant EVA masterbatch. An extrusion component is arranged inside one side of the storage box, and one end of the extrusion component extends into the interior of the storage box to assist in shaping and discharging halogen-free flame-retardant EVA masterbatch. A plurality of discharge holes are arranged on a side of the storage box away from the extrusion component, and the plurality of discharge holes are arranged in a "one" shape;
[0011] A cooling box for cooling the halogen-free flame-retardant EVA masterbatch is arranged at the bottom of the storage box, a sealing plate is arranged at the opening above the cooling box, a pelletizing assembly for cutting the halogen-free flame-retardant EVA masterbatch into pellets is arranged on the lower surface of the sealing plate, and a storage container for the synthesized halogen-free flame-retardant EVA masterbatch is arranged inside the cooling box.
[0012] As a further improvement of the present technical solution, the stirring assembly includes at least a mounting shell, the upper surface of the heating barrel is provided with the mounting shell, a motor is provided inside the mounting shell, the output shaft of the motor extends to the interior of the heating barrel and is coaxially connected with a rotating shaft, and a stirring blade is provided on the surface of the rotating shaft.
[0013] As a further improvement of the technical solution, the sealing assembly at least includes a storage groove, and storage grooves are provided on both sides of the upper opening of the storage box. A cylinder is provided inside the storage groove, and a sealing plate is provided on the piston rod of the cylinder.
[0014] As a further improvement of the present technical solution, the extrusion assembly includes at least a fixed shell, a fixed shell is provided on the side of the storage box away from the sealing plate, a multi-stage electric telescopic rod is provided inside the fixed shell, and the piston rod of the multi-stage electric telescopic rod is provided with an extrusion plate.
[0015] As a further improvement of the technical solution, the pelletizing assembly comprises at least a hydraulic cylinder, the lower surface of the sealing plate is provided with the hydraulic cylinder, the piston rod of the hydraulic cylinder is provided with a connecting plate, and the lower surface of the connecting plate is provided with a pelletizing knife.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] In the environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device, the halogen-free flame-retardant EVA masterbatch is hot-melt mixed by a stirring component to make it synthesized evenly, and then the halogen-free flame-retardant EVA masterbatch is extruded into strips by an extrusion component, and cut into granules by a pelletizing component, and then cooled by a cooling box, thereby improving the integration effect of the synthesis device, not only improving the flexibility of the use of the synthesis device, but also improving the work efficiency of the halogen-free flame-retardant EVA masterbatch synthesis, and also improving the quality of the halogen-free flame-retardant EVA masterbatch production, thereby improving economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:
[0019] Figure 1 It is a schematic diagram of the cutaway structure of the synthesis device of the utility model;
[0020] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;
[0021] Figure 3 For the utility model Figure 1 The enlarged structural diagram at B in the middle;
[0022] Figure 4 It is a schematic diagram of the structure of the synthesis device of the utility model.
[0023] The meaning of each number in the figure is:
[0024] 10. Heating barrel; 11. Stirring assembly; 111. Mounting shell; 112. Motor; 113. Rotating shaft; 114. Stirring blade; 12. Feeding port; 13. Discharging port; 14. Support column;
[0025] 20. Storage box; 21. Sealing assembly; 211. Storage slot; 212. Cylinder; 213. Sealing plate; 22. Extrusion assembly; 221. Fixed shell; 222. Multi-stage electric telescopic rod; 223. Extrusion plate; 23. Discharge hole;
[0026] 30. Cooling box; 31. Sealing plate; 32. Pelletizing assembly; 321. Hydraulic cylinder; 322. Connecting plate; 323. Pelletizing knife; 33. Storage box. DETAILED DESCRIPTION
[0027] Most halogen-free flame-retardant EVA masterbatches require multiple steps to complete the synthesis work, which not only increases the cost of the synthesis device itself, but also has a complex structure, increases the frequency of failure of the synthesis device, increases the consumption of economic costs, and also causes a waste of time. It also reduces the work efficiency of halogen-free flame-retardant EVA masterbatch synthesis and reduces the production speed of halogen-free flame-retardant EVA masterbatch, thereby causing economic losses.
[0028] See also Figure 1-Figure 4 The embodiment of the utility model shown in the figure comprises a heating barrel 10, a feeding port 12 and a feeding port 13. A stirring assembly 11 for mixing halogen-free flame-retardant EVA masterbatches is arranged inside the heating barrel 10. A support column 14 is arranged below the heating barrel 10. A storage box 20 is arranged on the lower surface of the support column 14, wherein: an opening above the storage box 20 is fixedly connected to an opening of the feeding port 13. A sealing assembly 21 is arranged inside the opening above the storage box 20. The sealing assembly 21 is used to seal the opening above the storage box 20 to assist in hot-melt mixing and extrusion feeding of the halogen-free flame-retardant EVA masterbatches. A An extrusion component 22, one end of which extends to the interior of a storage box 20, is used to assist in shaping and discharging halogen-free flame-retardant EVA masterbatches. A plurality of discharge holes 23 are provided on a side of the storage box 20 away from the extrusion component 22, and the plurality of discharge holes 23 are arranged in an "I" shape; a cooling box 30 for cooling the halogen-free flame-retardant EVA masterbatches is provided at the bottom of the storage box 20, a sealing plate 31 is provided at the opening above the cooling box 30, a pelletizing component 32 for cutting the halogen-free flame-retardant EVA masterbatches into pellets is provided on the lower surface of the sealing plate 31, and a storage for the synthesized halogen-free flame-retardant EVA masterbatches is provided inside the cooling box 30.
[0029] First, the specific structure of the stirring component 11 is disclosed. The stirring component 11 at least includes a mounting shell 111. The mounting shell 111 is arranged on the upper surface of the heating barrel 10. A motor 112 is arranged inside the mounting shell 111. The output shaft of the motor 112 extends to the inside of the heating barrel 10 and is coaxially connected to a rotating shaft 113. A stirring blade 114 is arranged on the surface of the rotating shaft 113.
[0030] The improvement lies in that: the motor 112 and the heating barrel 10 are connected to the power supply to make them work, and the inside of the heating barrel 10 is heated by the heating barrel 10 to melt the halogen-free flame retardant EVA masterbatch. At the same time, the output shaft of the motor 112 rotates, driving the rotating shaft 113 to rotate, so that the stirring blade 114 stirs the masterbatch to make it synthesized evenly, which not only improves the quality of the production of halogen-free flame retardant EVA masterbatch, but also improves the work efficiency of the production of halogen-free flame retardant EVA masterbatch. The stirring component 11, the sealing component 21 and the extrusion component 22 are all made of high temperature resistant materials to prevent the parts of the synthesis device from being damaged when the heating barrel 10 is at a high temperature, and also improves the service life of the synthesis device, thereby avoiding economic losses.
[0031] Secondly, the specific structure of the sealing component 21 is disclosed. The sealing component 21 at least includes a storage groove 211. The storage groove 211 is opened on both sides of the upper opening of the storage box 20. The storage groove 211 is provided with a cylinder 212 inside. The piston rod of the cylinder 212 is provided with a sealing plate 213.
[0032] The improvement lies in that: the cylinder 212 is connected to a power source to make it work, and the storage box 20 and the heating barrel 10 are sealed through the pushing work of the piston rod of the cylinder 212, which not only facilitates the uniform stirring of the masterbatch, but also facilitates the sealing and extrusion of the masterbatch, thereby improving the flexibility of the use of the synthesis device, and also improves the working efficiency of the synthesis device, reduces the cost consumption of the synthesis device, thereby improving the practicability of the synthesis device.
[0033] The specific structure of the extrusion assembly 22 is disclosed again. The extrusion assembly 22 at least includes a fixed shell 221. The fixed shell 221 is arranged on the side of the storage box 20 away from the sealing plate 31. A multi-stage electric telescopic rod 222 is arranged inside the fixed shell 221. The piston rod of the multi-stage electric telescopic rod 222 is provided with an extrusion plate 223.
[0034] The improvement lies in that the multi-stage electric telescopic rod 222 is connected to a power source to make it work, and the extrusion plate 223 is moved toward the discharge hole 23 through the pushing work of the piston rod of the multi-stage electric telescopic rod 222, and the material is discharged through the discharge hole 23, so that the masterbatch is in strip shape, which not only improves the work efficiency of the masterbatch production, but also improves the quality of the masterbatch production, thereby increasing the economic benefits.
[0035] The specific structure of the pelletizing assembly 32 is disclosed again. The pelletizing assembly 32 at least includes a hydraulic cylinder 321. The lower surface of the sealing plate 31 is provided with the hydraulic cylinder 321. The piston rod of the hydraulic cylinder 321 is provided with a connecting plate 322. The lower surface of the connecting plate 322 is provided with a pelletizing knife 323.
[0036] The improvement lies in: connecting the hydraulic cylinder 321 to a power source to make it work, and the connecting plate 322 is pressed downward by the piston rod of the hydraulic cylinder 321. At the same time, the pelletizing knife 323 pelletizes the masterbatch along the discharge hole 23, thereby improving the integration effect of the synthesis device, improving the work efficiency of the masterbatch production, and reducing the production cost of the synthesis device, reducing economic consumption, and thus improving economic benefits.
[0037] In summary, the working principle of this scheme is as follows: first, the cylinder 212 is powered on to make it work, and the storage box 20 and the heating barrel 10 are sealed by the piston rod of the cylinder 212, and then the halogen-free flame retardant EVA masterbatch is poured into the interior of the heating barrel 10 from the feed port 12. After that, the motor 112 and the heating barrel 10 are powered on to make them work, and the interior of the heating barrel 10 is heated by the heating barrel 10 to melt the halogen-free flame retardant EVA masterbatch. At the same time, the output shaft of the motor 112 rotates to drive the rotating shaft 113 to rotate, so that the stirring blade 114 stirs the masterbatch to make it evenly synthesized, and then the piston rod of the cylinder 212 is reset to put the sealing plate 213 into the interior of the storage tank 211. At this time, the synthesized halogen-free The flame-retardant EVA masterbatch flows to the interior of the storage box 20, and then the hydraulic cylinder 321 is powered on to make it work. The connecting plate 322 is pressed downward by the piston rod of the hydraulic cylinder 321. At the same time, the pelletizing knife 323 pelletizes the masterbatch along the discharge hole 23. The hydraulic cylinder 321 is powered on to make it work. The connecting plate 322 is pressed downward by the piston rod of the hydraulic cylinder 321. At the same time, the pelletizing knife 323 pelletizes the masterbatch along the discharge hole 23. Finally, the pelletized masterbatch falls into the interior of the storage box 33. At the same time, the cooling box 30 is powered on to make it work. The masterbatch is cooled by the cooling box 30 to complete the synthesis of the halogen-free flame-retardant EVA masterbatch.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device comprises a heating barrel (10), a feed port (12) and a discharge port (13), characterized in that: The interior of the heating barrel (10) is provided with a stirring assembly (11) for mixing halogen-free flame-retardant EVA masterbatch, a support column (14) is provided below the heating barrel (10), and a storage box (20) is provided on the lower surface of the support column (14), wherein: The opening at the top of the storage box (20) is fixedly connected to the opening of the discharge port (13); a sealing component (21) is arranged inside the opening at the top of the storage box (20); the sealing component (21) is used to seal the opening at the top of the storage box (20) to assist in hot-melt mixing and extrusion discharge of halogen-free flame-retardant EVA masterbatches; an extrusion component (22) is arranged inside one side of the storage box (20); one end of the extrusion component (22) extends into the interior of the storage box (20) to assist in shaping and discharging halogen-free flame-retardant EVA masterbatches; a plurality of discharge holes (23) are arranged on a side of the storage box (20) away from the extrusion component (22), and the plurality of discharge holes (23) are arranged in a straight line; A cooling box (30) for cooling down the halogen-free flame-retardant EVA masterbatch is arranged at the bottom of the storage box (20); a sealing plate (31) is arranged at the opening above the cooling box (30); a pelletizing assembly (32) for cutting the halogen-free flame-retardant EVA masterbatch into pellets is arranged on the lower surface of the sealing plate (31); and a storage container (32) for storing the synthesized halogen-free flame-retardant EVA masterbatch is arranged inside the cooling box (30).
2. The environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device according to claim 1, characterized in that: The stirring assembly (11) at least comprises a mounting shell (111), the mounting shell (111) is arranged on the upper surface of the heating barrel (10), a motor (112) is arranged inside the mounting shell (111), an output shaft of the motor (112) extends to the inside of the heating barrel (10) and is coaxially connected with a rotating shaft (113), and a stirring blade (114) is arranged on the surface of the rotating shaft (113).
3. The environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device according to claim 1, characterized in that: The sealing assembly (21) comprises at least a receiving groove (211), and the receiving grooves (211) are provided on both sides of the upper opening of the storage box (20), a cylinder (212) is provided inside the receiving groove (211), and a sealing plate (213) is provided on the piston rod of the cylinder (212).
4. The environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device according to claim 1, characterized in that: The extrusion assembly (22) comprises at least a fixed shell (221); a fixed shell (221) is provided on a side of the storage box (20) away from the sealing plate (31); a multi-stage electric telescopic rod (222) is provided inside the fixed shell (221); and a piston rod of the multi-stage electric telescopic rod (222) is provided with an extrusion plate (223).
5. The environmentally friendly halogen-free flame-retardant EVA masterbatch synthesis device according to claim 1, characterized in that: The pelletizing assembly (32) comprises at least a hydraulic cylinder (321), the lower surface of the sealing plate (31) is provided with the hydraulic cylinder (321), the piston rod of the hydraulic cylinder (321) is provided with a connecting plate (322), and the lower surface of the connecting plate (322) is provided with a pelletizing knife (323).