Oxygen sensor buckling and riveting device
By introducing rolling shafts and rolling -rail workers in the oxygen sensor buckle riveting device, the problem of short service life and low accuracy of the existing technology in the existing technology, and achieved longer workshots and higher riveting accuracy accuracy Essence
Patent Information
- Application Number
- CN202420988361.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the processing process, the existing oxygen sensor rivet device causes the workload to be reduced and affect the rivet accuracy.
A buckle riveting device that includes rolling shafts and guide rail workers is designed. By rolling the rolling shaft with the rolling of the guide rail work, reducing the wear of the work surface and improving the accuracy of the riveting.
Through the rolling coordination of the rolling shaft and the guide rail worker, the wear of the rail equipment is significantly reduced, the service life of the workflow is prolonged, and the precision of the oxygen sensor is maintained.
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Figure CN222407365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of processing and manufacturing of oxygen sensors, in particular to a riveting device for oxygen sensors. Background Art
[0002] Oxygen sensors are usually installed in automobile exhaust pipes to detect the concentration of oxygen in the exhaust gas. They include a sensor chip, powder, front ceramics, etc. arranged inside, as well as rear ceramics that wrap the sensor chip, and a base that wraps the rear ceramics, powder, and front ceramics.
[0003] In the process of processing oxygen sensors, the oxygen sensors need to be riveted for subsequent production and processing. In the prior art, when riveting the oxygen sensors, a press is generally used to press the oxygen sensor itself at the same time, thereby riveting out rivet marks. The press is pressed against the oxygen sensor by sliding the tool holder and the inclined tool contact surface, thereby pressing the press against the oxygen sensor itself. However, in the production process, since the tool holder and the tool contact surface are in contact and fit sliding, the tool holder is prone to wear on the tool contact surface, thereby reducing the tool service life and further affecting the riveting accuracy.
[0004] The technical problem to be solved by this application is: to provide a riveting device that can increase the service life of tooling and will not affect the riveting accuracy of the oxygen sensor. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a riveting device that can increase the service life of the tooling and will not affect the riveting accuracy of the oxygen sensor.
[0006] The technical scheme adopted by the utility model is: an oxygen sensor riveting device, comprising a riveting mechanism for riveting the oxygen sensor, a base for placing the oxygen sensor to be processed, and a lifting mechanism for driving the base to rise so that the oxygen sensor can be riveted, the riveting mechanism comprising a knife seat and a pressing knife fixedly installed with the knife seat for riveting the oxygen sensor, a rolling shaft rotatably connected to one end of the knife seat, the riveting mechanism also comprising a guide rail tooling for pushing the pressing knife to rivet the oxygen sensor, and the rolling shaft and the guide rail tooling rollingly cooperate.
[0007] In some embodiments, the rivet mechanism further includes a mounting shell, a mounting groove is provided in the mounting shell, the guide rail tooling is fixedly installed in the mounting groove, and the guide rail tooling is trapezoidal in shape.
[0008] In some embodiments, a connection block fixedly connected to the outer side of the mounting shell is provided, the connection block is provided with a sliding column fixedly connected to the outer side of the mounting shell, and the sliding column is provided with a lifting plate fixedly connected to the outer side of the mounting shell at one end.
[0009] In some embodiments, the lifting plate is provided with a connecting seat fixedly connected thereto, the connecting seat is provided with a driving column fixedly connected thereto, and the driving column is provided with a driving motor transmission-connected thereto.
[0010] In some embodiments, the drive motor is provided with a mounting platform fixedly mounted thereon, the mounting platform is provided with a support column fixedly connected thereto at one end, the support column is provided with a support platform fixedly connected thereto at the other end, and the sliding column and the support platform are in limited sliding cooperation.
[0011] In some embodiments, the riveting mechanism also includes a rivet head fixedly connected to the support table, the rivet head and the mounting shell are limited and slidably matched, the rivet head is provided with a tool holder fixedly connected thereto, the tool seat is slidably matched with the tool holder, the tool holder is provided with a positioning hole for the oxygen sensor to pass through, a sleeve for positioning the oxygen sensor is provided in the positioning hole, a spring fixedly connected thereto is provided at one end of the sleeve, and the other end of the spring is fixedly connected to the rivet head, and the sleeve is also provided with a through hole for the tool head of the pressing tool to pass through to rivet the oxygen sensor.
[0012] In some embodiments, the tool holder is further provided with a pressure column fixedly connected thereto, one end of the pressure column is provided with a compression spring fixedly connected thereto, and the other end of the compression spring abuts against the guide rail tooling.
[0013] In some embodiments, the lifting plate is further provided with a connecting column fixedly connected thereto at one end, and a position sensor fixedly connected thereto for controlling the descending height of the mounting shell is provided on the connecting column, and the position sensor is connected to the drive motor signal.
[0014] In some embodiments, the base is provided with a lifting column with one end fixedly connected thereto, the other end of the lifting column is provided with a bottom plate fixedly connected thereto, and the lifting column is also provided with a base plate for limited sliding cooperation therewith.
[0015] In some embodiments, the lifting mechanism includes a lifting cylinder, and a driving end of the lifting cylinder is arranged correspondingly to the bottom plate.
[0016] The utility model has the following technical effects: a rolling shaft rotatably connected to one end of the tool seat is provided, and the rolling shaft also rolls with the guide rail tooling. When it is necessary to use a press cutter to rivet the oxygen sensor, the rolling shaft is used to roll from bottom to top along the guide rail tooling, so that the tool seat drives the press cutter to squeeze the oxygen sensor, thereby riveting rivets on the oxygen sensor. The rolling shaft and the guide rail tooling are used to roll so that the press cutter rivets the oxygen sensor. Compared with the contact-fitting sliding of the prior art, the wear on the surface of the guide rail tooling can be greatly reduced, thereby increasing the service life of the guide rail tooling, and the riveting accuracy of the oxygen sensor will not be affected by the wear of the guide rail tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of the oxygen sensor riveting device of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the riveting mechanism of the oxygen sensor riveting device of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the mounting shell of the oxygen sensor riveting device of the utility model;
[0020] Figure 4 This is a schematic diagram of the sleeve structure of the oxygen sensor riveting device of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the rivet head of the rivet device for the oxygen sensor of the utility model;
[0022] Figure 6 The utility model is a buckle riveting device for an oxygen sensor Figure 5 Schematic diagram of local A structure;
[0023] Figure 7 This is a schematic diagram of the knife seat structure of the oxygen sensor riveting device of the utility model;
[0024] Figure 8 The utility model is a schematic diagram of the base structure of the oxygen sensor buckle riveting device.
[0025] The numbers and names in the figure correspond to each other as follows: 1. Riveting mechanism; 2. Base; 3. Lifting mechanism; 101. Tool holder; 102. Pressing knife; 103. Rolling shaft; 104. Guide rail tooling; 11. Mounting shell; 110. Mounting groove; 111. Connecting block; 12. Sliding column; 13. Lifting plate; 130. Connecting seat; 14. Driving column; 140. Driving motor; 141. Mounting table; 142. Support column; 143. Support table; 15. Riveting head; 150. Tool holder; 151. Positioning hole; 152. Sleeve; 153. Through hole; 105. Pressing column; 106. Compression spring; 131. Connecting column; 132. Position sensor; 20. Lifting column; 21. Bottom plate; 22. Base plate; 30. Lifting cylinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-8The utility model provides a technical solution: an oxygen sensor riveting device, comprising a riveting mechanism 1 for riveting the oxygen sensor, a base 2 for placing the oxygen sensor to be processed, and a lifting mechanism 3 for driving the base 2 to rise so that the oxygen sensor can be riveted. The base 2 is provided with a lifting column 20 fixedly connected to it at one end, and the other end of the lifting column 20 is provided with a bottom plate 21 fixedly connected to it. The lifting column 20 is also provided with a base plate 22 that is limited and slidably matched with it. The lifting mechanism 3 includes a lifting cylinder 30, and the driving end of the lifting cylinder 30 is correspondingly arranged with the bottom plate 21 up and down. When the oxygen sensor needs to be riveted, the oxygen sensor is first placed on the base 2, and then driven by the lifting cylinder 30 to support the bottom plate 21 to rise, thereby driving the base 2 to rise until the base 2 rises to the point where the oxygen sensor can be sent to the riveting mechanism 1.
[0028] The riveting mechanism 1 includes a knife seat 101 and a pressing knife 102 fixedly installed with the knife seat 101 for riveting the oxygen sensor. A rolling shaft 103 rotatably connected to the knife seat 101 is provided at one end of the knife seat 101. The riveting mechanism 1 also includes a guide rail fixture 104 for pushing the pressing knife 102 to rivet the oxygen sensor. The rolling shaft 103 rolls with the guide rail fixture 104. The riveting mechanism 1 also includes a mounting shell 11. A mounting groove 110 is provided in the mounting shell 11. The guide rail fixture 104 is fixedly installed with the mounting groove 110, and the guide rail fixture 104 is trapezoidal. A connecting block 111 is fixedly connected to the outer side of the mounting shell 11. The connecting block 111 is provided with a sliding column 12 fixedly connected to the sliding column 12 at one end. The sliding column 12 is provided with a sliding column 12 fixedly connected to the sliding column 12 at the other end. The lifting plate 13 is connected, the lifting plate 13 is provided with a connecting seat 130 fixedly connected thereto, the connecting seat 130 is provided with a driving column 14 fixedly connected thereto, the driving column 14 is provided with a driving motor 140 transmission-connected thereto, the driving motor 140 is provided with a mounting platform 141 fixedly mounted thereto, the mounting platform 141 is provided with a supporting column 142 fixedly connected thereto at one end, the supporting column 142 is provided with a supporting platform 143 fixedly connected thereto at the other end, the sliding column 12 is limitedly slidably matched with the supporting platform 143, the buckle riveting mechanism 1 also includes a buckle riveting head 15 fixedly connected to the supporting platform 143, the buckle riveting head 15 is limitedly slidably matched with the mounting shell 11, the buckle riveting head 15 is provided with a tool holder 150 fixedly connected thereto, and the tool holder 101 is slidably matched with the tool holder 150 The tool holder 150 is provided with a positioning hole 151 for the oxygen sensor to pass through, and a sleeve 152 for positioning the oxygen sensor is provided in the positioning hole 151. A spring is provided at one end of the sleeve 152 to be fixedly connected thereto, and the other end of the spring is fixedly connected to the rivet head 15. The sleeve 152 is also provided with a through hole 153 for the knife head of the press knife 102 to pass through and rivet the oxygen sensor. When the base 2 drives the oxygen sensor to push up, the oxygen sensor will extend into the sleeve 152 to position the oxygen sensor to avoid swinging when riveting it, thereby affecting the riveting accuracy. When the oxygen sensor extends into the sleeve 152, the lifting cylinder 30 will continue to drive the base 2 to rise until the sleeve 152 compresses the spring to the maximum extent. At this time, the base 2 is subjected to the lifting gas The upward lifting force of the cylinder 30 and the downward reverse thrust of the compressed spring ensure that the oxygen sensor is positioned in the sleeve 152 and will not shake due to the squeezing of the press knife 102. When the oxygen sensor is sent into the riveting mechanism 1 and positioned, the driving motor 140 drives the driving column 14 to descend, thereby driving the lifting plate 13 to descend, and then the sliding column 12 drives the mounting shell 11 to descend. At this time, the rivet head 15 is fixedly connected to the support platform 143. When the mounting shell 11 descends, the rivet head 15 is fixed relative to the support platform 143, and when the mounting shell 11 descends, it slides downward relatively. Therefore, the guide rail tooling 104 installed in the mounting shell 11 will also descend synchronously with the mounting shell 11.When the guide rail fixture 104 descends, the rolling shaft 103 installed on the tool holder 101 rolls relative to the guide rail fixture 104. Since the guide rail fixture 104 is trapezoidal in shape when viewed from the side, when the rolling shaft 103 rolls from bottom to top along the guide rail fixture 104, it pushes the tool holder 101, thereby driving the pressing knife 102 to slide inward along the tool holder 150, thereby riveting the oxygen sensor located in the middle sleeve 152 of the tool holder 150. A through hole 153 is provided on the sleeve 152 corresponding to each pressing knife 102, so that the pressing knife 102 can be inserted into the through hole 153 conveniently. The oxygen sensor is riveted by providing a rolling shaft 103 rotatably connected to one end of the tool holder 101, and the mounting shell 11 is lowered to roll the rolling shaft 103 from bottom to top along the guide rail fixture 104, so that the tool holder 101 is pushed along the tool holder 150, and the pressing knife 102 rivets the oxygen sensor. Compared with the prior art in which the tool holder 101 and the fixture slide in a fitted manner, the wear on the surface of the guide rail fixture 104 can be greatly reduced, thereby greatly improving the service life of the guide rail fixture 104, and the riveting accuracy of the oxygen sensor will not be affected by the wear of the guide rail fixture 104.
[0029] In order to be able to control the height to which the driving motor 140 drives the mounting shell 11 to descend, the lifting plate 13 is also provided with a connecting column 131 fixedly connected thereto at one end, and the connecting column 131 is provided with a position sensor 132 fixedly connected thereto for controlling the descending height of the mounting shell 11. The position sensor 132 is connected to the driving motor 140 signal. When the lifting plate 13 descends to a certain height, the position sensor 132 will contact the support platform 143, thereby sending a signal to the driving motor 140 indicating that the preset descent height has been reached, and the driving motor 140 stops driving upon receiving the signal.
[0030] The knife seat 101 is also provided with a pressure column 105 fixedly connected thereto, one end of the pressure column 105 is provided with a pressure spring 106 fixedly connected thereto, and the other end of the pressure spring 106 is against the guide rail fixture 104. When the rolling shaft 103 rolls from bottom to top along the guide rail fixture 104, the pressure spring 106 will also be compressed. When the pressure knife 102 completes riveting the oxygen sensor, the driving motor 140 drives the driving column 14 to rise, thereby driving the mounting shell 11 to rise. When the mounting shell 11 rises, At this time, the rolling shaft 103 rolls from top to bottom along the guide rail fixture 104, and the compression spring 106 will also slide from the upper end of the guide rail fixture 104 to the lower end of the guide rail fixture 104. At this time, due to the reset and rebound of the compressed compression spring 106, the tool holder 101 returns to its original position from the inside to the outside along the tool holder 150, and then the lifting cylinder 30 drives the driving end to retract, and the bottom plate 21 will also drive the base 2 to descend until the base 2 falls on the base plate 22, thereby completing the entire riveting process of the oxygen sensor.
[0031] The working principle or beneficial effect of the utility model is as follows: a rolling shaft 103 rotatably connected to one end of the tool holder 101 is provided, and the rolling shaft 103 also rolls with the guide rail fixture 104. When it is necessary to use the pressure cutter 102 to rivet the oxygen sensor, the rolling shaft 103 is used to roll along the guide rail fixture 104 from bottom to top, so that the tool holder 101 drives the pressure cutter 102 to squeeze the oxygen sensor, thereby riveting rivets on the oxygen sensor. By using the rolling shaft 103 and the guide rail fixture 104 to roll, the pressure cutter 102 rivets the oxygen sensor. Compared with the contact-fitting sliding of the prior art, the wear on the surface of the guide rail fixture 104 can be greatly reduced, thereby increasing the service life of the guide rail fixture 104, and the riveting accuracy of the oxygen sensor will not be affected by the wear of the guide rail fixture 104.
[0032] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An oxygen sensor riveting device, characterized in that: The invention comprises a riveting mechanism (1) for performing riveting processing on an oxygen sensor, a base (2) for placing the oxygen sensor to be processed, and a lifting mechanism (3) for driving the base (2) to rise so that the oxygen sensor can be riveted. The riveting mechanism (1) comprises a knife seat (101) and a pressing knife (102) fixedly mounted on the knife seat (101) for performing riveting processing on the oxygen sensor. A rolling shaft (103) rotatably connected to the knife seat (101) is provided at one end of the knife seat (101). The riveting mechanism (1) also comprises a guide rail tooling (104) for pushing the pressing knife (102) to perform riveting processing on the oxygen sensor. The rolling shaft (103) and the guide rail tooling (104) are in rolling cooperation.
2. The oxygen sensor riveting device according to claim 1, characterized in that: The riveting mechanism (1) further comprises a mounting shell (11), a mounting groove (110) being provided in the mounting shell (11), the guide rail fixture (104) being fixedly mounted in the mounting groove (110), and the guide rail fixture (104) being in a trapezoidal shape.
3. The oxygen sensor riveting device according to claim 2, characterized in that: A connecting block (111) fixedly connected to the mounting shell (11) is disposed on the outside thereof, the connecting block (111) is provided with a sliding column (12) fixedly connected to the mounting shell (11), and the sliding column (12) is provided with a lifting plate (13) fixedly connected to the mounting shell (11) at the other end thereof.
4. The oxygen sensor riveting device according to claim 3, characterized in that: The lifting plate (13) is provided with a connecting seat (130) fixedly connected thereto, the connecting seat (130) is provided with a driving column (14) fixedly connected thereto, and the driving column (14) is provided with a driving motor (140) drivingly connected thereto.
5. The oxygen sensor riveting device according to claim 4, characterized in that: The driving motor (140) is provided with a mounting platform (141) fixedly mounted thereon, the mounting platform (141) is provided with a supporting column (142) fixedly connected thereto at one end, the supporting column (142) is provided with a supporting platform (143) fixedly connected thereto at the other end, and the sliding column (12) and the supporting platform (143) are in limited sliding cooperation.
6. The oxygen sensor riveting device according to claim 5, characterized in that: The riveting mechanism (1) further comprises a riveting head (15) fixedly connected to the support platform (143), the riveting head (15) and the mounting shell (11) being limited and slidably matched, the riveting head (15) being provided with a tool holder (150) fixedly connected thereto, the tool seat (101) being slidably matched with the tool holder (150), the tool holder (150) being provided with a positioning hole (151) for the oxygen sensor to pass through, the positioning hole (151) being provided with a sleeve (152) for positioning the oxygen sensor, one end of the sleeve (152) being provided with a spring fixedly connected thereto, the other end of the spring being fixedly connected to the riveting head (15), the sleeve (152) being further provided with a through hole (153) for the tool head of the pressing knife (102) to pass through and rivet the oxygen sensor.
7. The oxygen sensor riveting device according to claim 1, characterized in that: The knife seat (101) is also provided with a pressure column (105) fixedly connected thereto, one end of the pressure column (105) is provided with a pressure spring (106) fixedly connected thereto, and the other end of the pressure spring (106) is against the guide rail tooling (104).
8. The oxygen sensor riveting device according to claim 4, characterized in that: The lifting plate (13) is also provided with a connecting column (131) with one end fixedly connected thereto, and a position sensor (132) is provided on the connecting column (131) and is fixedly connected thereto for controlling the descending height of the mounting shell (11), and the position sensor (132) is signal-connected to the driving motor (140).
9. The oxygen sensor riveting device according to claim 1, characterized in that: The base (2) is provided with a lifting column (20) with one end fixedly connected thereto, the other end of the lifting column (20) is provided with a bottom plate (21) fixedly connected thereto, and the lifting column (20) is also provided with a base plate (22) which is limitedly slidably matched thereto.
10. The oxygen sensor riveting device according to claim 9, characterized in that: The lifting mechanism (3) comprises a lifting cylinder (30), and a driving end of the lifting cylinder (30) is arranged correspondingly above and below the bottom plate (21).