Welding powder press-fitting mechanism

By designing the welding powder pressure mechanism, using the combination of the tube, the rod and the transmission wheel to realize the automatic filling and pressure of the welding powder, solve the problem of welding powder space waste, high transportation costs, and handmade filling errors. Improve the installation convenience and pressure efficiency of welded powder.

CN222408632UActive Publication Date: 2025-01-28JINHUA SANHE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420083575.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2025-01-28
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

The existing welding powder filling technology has problems such as waste of internal space of welding powder bottles, high transportation costs, and manual filling can easily lead to welding powder overflow and content errors.

Method used

A welded pouring mechanism is designed, including the workbench, the gear box and the material structure. Through the coordination of the sleeve, the rod and the seasoning tube, the transmission mechanism of the rack and the transmission wheel is used to realize the automatic irrigation of the welding powder. Put and press.

Benefits of technology

It improves the convenience and pressure of welding powder, avoids waste of the material overflow of welded powder, reduces the waste of welding bottle space, and simplifies the subsequent movement process of welding powder.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222408632U_ABST
Patent Text Reader

Abstract

The utility model relates to a welding powder press-fitting mechanism which comprises a working table, a gear box arranged above the working table and a material distributing structure arranged on the side of the working table, the material distributing structure comprises a sleeve used for guiding welding powder, a pressing rod is arranged in the center of the sleeve in a sliding mode, and the side of the sleeve is communicated with a material receiving pipe. A transmission wheel and a rack are movably connected to the center of the gearbox, the transmission wheel is in meshing transmission with the pressing rod and the rack, a pressing cylinder used for driving the rack to ascend and descend is connected to the lower portion of the workbench, and a moving block used for limiting and fixing a welding powder bottle is arranged on the portion, located on the side of the sleeve, of the surface of the workbench. The side of the workbench is connected with a push cylinder used for pushing the moving block. According to the welding powder press-fitting mechanism, welding powder is automatically guided into the welding powder bottle, the welding powder can be pressed and fixed, the convenience and the filling efficiency of welding powder filling are effectively improved, the material waste situation that the welding powder overflows possibly during welding powder filling is avoided, and the welding powder press-fitting treatment effect is effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to welding powder pressing, in particular to a welding powder pressing mechanism. Background Art

[0002] The solder powder packaged in small bottles has the characteristics of high utilization efficiency and convenient carrying. During production, the solder powder can be added to the corresponding solder powder bottle. If the solder powder is filled into an overly large solder powder bottle, although it can be effectively filled, the solder powder content is small and the full bottle does not need to be filled. This not only easily causes waste of internal space of the solder powder bottle, but the overly large solder powder bottle also increases the transportation cost of the solder powder bottle. At the same time, the filling of conventional solder powder is often completed by manual filling by the producer, which is very easy to cause waste of solder powder materials due to the falling of solder powder, and it is also easy to have content errors in the solder powder filling, affecting the subsequent use of the solder powder. Utility Model Content

[0003] The utility model mainly solves the technical problems existing in the prior art, thereby providing a solder powder pressing mechanism which can automatically fill and press solder powder, and effectively improve the solder powder filling convenience and pressing efficiency.

[0004] The utility model discloses a welding powder pressing mechanism, comprising a workbench, a gear box arranged above the workbench, and a material dividing structure arranged at the side of the workbench, the material dividing structure comprises a sleeve for guiding welding powder, a pressure rod is slidably arranged at the center of the sleeve, a material receiving pipe is connected to the side of the sleeve, a transmission wheel and a rack are movably connected at the center of the gear box, and the transmission wheel is respectively meshed and transmitted with the pressure rod and the rack, a pressure cylinder for driving the rack to rise and fall is connected below the workbench, a shifting block for limiting and fixing a welding powder bottle is arranged on the surface of the workbench at the side of the sleeve, and a push cylinder for pushing the shifting block is connected to the side of the workbench.

[0005] Preferably, the sleeve and the pressure rod are clearance-matched, and a tapered opening is provided at the lower end of the sleeve to facilitate the pressure rod to slide in the center of the sleeve, and the sleeve can be embedded in the bottle mouth of the solder powder bottle through the tapered opening provided at the lower end of the sleeve, thereby facilitating sufficient filling of the solder powder.

[0006] Preferably, the inner diameter of the sleeve is larger than the outer diameter of the pressure rod, and a gap of 0.1mm-0.5mm is set between the inner diameter of the sleeve and the outer diameter of the pressure rod, which effectively reduces the gap between the pressure rod and the sleeve without affecting the sliding of the pressure rod in the center of the sleeve, thereby reducing the possibility of solder powder stagnation between the pressure rod and the sleeve.

[0007] Preferably, the transmission wheel is a gear, and the transmission wheel is movably connected to the center of the gear box, the upper end of the pressure rod passes through the sleeve and is respectively meshed with the rack and connected to both sides of the transmission wheel, the lower end of the pressure rod is located above the connection between the material receiving tube and the sleeve, and the length of the pressure rod is greater than the length of the sleeve, and the transmission wheel is driven to rotate by the lifting of the rack, and then the pressure rod is driven to lift and lower through the rotation of the transmission wheel, so that the pressure rod presses the solder powder bottle located below the sleeve through the sleeve, so as to compact the solder powder in the solder powder bottle and increase the content of the solder powder filled in the solder powder bottle.

[0008] Preferably, at least two material dividing structures are arranged on the side of the workbench, and at least two gear boxes corresponding to the material dividing structures are arranged on the top of the workbench, so as to facilitate the insertion of sleeves in different material dividing structures into solder powder bottles of different sizes, so as to facilitate the press-fitting of various types of solder powder bottles using different material dividing structures, thereby effectively improving the press-fitting efficiency of the solder powder bottles.

[0009] Preferably, a feed rack is connected to the rear of the workbench, one side of the feed rack is connected to a barrel, the other side of the feed rack is connected to a hopper, and a material guide pipe is connected below the hopper. The material guide pipe and the material receiving pipe are detachably connected, so that the solder powder in the barrel can be transported to the hopper through the feed rack, and the solder powder can be guided and transported through the material guide pipe below the hopper.

[0010] Preferably, a conveyor belt is provided inside the feed rack, a tipping bucket is connected to the center of the conveyor belt, and a feed hole is provided at the lower end of the barrel of the feed rack, so that the solder powder in the barrel can fall into the tipping bucket through the feed hole, and the tipping bucket is driven by the conveyor belt to transport the solder powder.

[0011] Preferably, a conveyor belt is provided on the side of the workbench away from the feed rack, and the workbench is connected to the side of the conveyor belt, so that the solder powder bottle can be transported and moved on the conveyor belt, so that the solder powder can be pressed and loaded after the conveyor belt passes the workbench.

[0012] The beneficial effects of the utility model are as follows: since a material dividing structure is arranged on the side of the workbench, a sleeve for guiding welding powder is arranged in the material dividing structure, a pressure rod is slidably arranged in the center of the sleeve, a material receiving pipe is connected to the side of the sleeve, and a gear box is connected above the workbench, a rack and a transmission wheel are arranged inside the gear box, and the two sides of the transmission wheel are respectively meshed and transmitted between the pressure rod and the rack, so that the welding powder can enter the sleeve through the material receiving pipe and fall into the welding powder bottle placed below through the sleeve, and the lifting and lowering of the rack drives the pressure rod to lift and lower through the transmission wheel, and then the pressure rod passes through the sleeve and is embedded into the welding powder bottle, so that the pressure rod presses the welding powder in the welding powder bottle, so that the pressing mechanism can automatically fill the welding powder, and automatically presses the operation through the pressure rod, which effectively improves the filling convenience and pressing efficiency of the welding powder, and at the same time avoids the material waste of welding powder overflow that may occur in conventional manual filling of welding powder, and also reduces the space waste caused by the excessively large welding powder bottle that cannot be fully utilized, and effectively improves the convenience of subsequent movement of the welding powder bottle. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 This is a schematic diagram of the overall structure of a welding powder pressing mechanism after installation of the utility model;

[0015] Figure 2 This is the overall structural diagram of another direction of a welding powder pressing mechanism of the utility model after installation;

[0016] Figure 3 This is a structural schematic diagram of a welding powder pressing mechanism of the utility model;

[0017] Figure 4 The utility model is a structural schematic diagram of a material distribution structure in a welding powder pressing mechanism. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0019] like Figures 1 to 4A welding powder pressing mechanism shown in the figure includes a workbench 2, a gear box 3 arranged above the workbench 2, and a material dividing structure 4 arranged on the side of the workbench 2, the material dividing structure 4 includes a sleeve 42 for guiding welding powder, a pressure rod 31 is slidably arranged in the center of the sleeve 42, and a material receiving pipe 41 is connected to the side of the sleeve 42, a transmission wheel 33 and a rack 32 are movably connected in the center of the gear box 3, and the transmission wheel 33 is respectively meshed and transmitted with the pressure rod 31 and the rack 32, a pressure cylinder 5 for driving the rack 32 to rise and fall is connected below the workbench 2, a shifting block 51 for limiting and fixing the welding powder bottle is arranged on the surface of the workbench 2 and located on the side of the sleeve 42, and a push cylinder 5 for pushing the shifting block 51 is connected to the side of the workbench 2.

[0020] The sleeve 42 and the pressure rod 31 are clearance-matched, and a tapered opening 43 is provided at the lower end of the sleeve 42 to facilitate the pressure rod 31 to slide in the center of the sleeve 42, and the sleeve 42 can be embedded in the bottle mouth of the solder powder bottle 71 through the tapered opening 43 provided at the lower end of the sleeve 42, so as to facilitate sufficient filling of the solder powder.

[0021] The inner diameter of the sleeve 42 is larger than the outer diameter of the pressure rod 31, and a gap of 0.1mm-0.5mm is set between the inner diameter of the sleeve 42 and the outer diameter of the pressure rod 31, which effectively reduces the gap between the pressure rod 31 and the sleeve 42 without affecting the sliding of the pressure rod 31 in the center of the sleeve 42, thereby reducing the possibility of solder powder stagnation between the pressure rod 31 and the sleeve 42.

[0022] The transmission wheel 33 is a gear, and the transmission wheel 33 is movably connected to the center of the gear box 3. The upper end of the pressure rod 31 passes through the sleeve 42 and is respectively meshed with the rack 32 and connected to the two sides of the transmission wheel 33. The lower end of the pressure rod 31 is located above the connection between the material receiving tube 41 and the sleeve 42, and the length of the pressure rod 31 is greater than the length of the sleeve 42. The transmission wheel 33 is driven to rotate by the lifting of the rack 32, and then the pressure rod 31 is driven to lift and move by the rotation of the transmission wheel 33, so that the pressure rod 31 presses the solder powder bottle 71 located below the sleeve 42 through the sleeve 42, so as to compact the solder powder in the solder powder bottle 71 and increase the content of solder powder filled in the solder powder bottle 71.

[0023] More than two material dividing structures 4 are arranged on the side of the workbench 2, and more than two gear boxes 3 corresponding to the material dividing structures 4 are arranged above the workbench 2, so that the sleeves 42 in different material dividing structures 4 can be embedded into solder powder bottles 71 of different sizes, so that different types of solder powder bottles 71 can be press-fitted using different material dividing structures 4, effectively improving the press-fitting efficiency of the solder powder bottles 71.

[0024] A feeding rack 1 is connected to the rear of the workbench 2, one side of the feeding rack 1 is connected to a barrel 15, the other side of the feeding rack 1 is connected to a hopper 11, a material guide pipe 12 is connected below the hopper 11, and the material guide pipe 12 is detachably connected to the material receiving pipe 41, so that the solder powder in the barrel 15 can be transported to the hopper 11 through the feeding rack 1, and the solder powder is guided and transported through the material guide pipe 12 below the hopper 11.

[0025] A conveyor belt (not marked) is provided inside the feeding rack 1, and a tipping bucket (not marked) is connected to the center of the conveyor belt 33. A feed hole 13 is provided at the lower end of the barrel 15 of the feeding rack 1, so that the solder powder in the barrel 15 falls into the tipping bucket through the feed hole 13, and the solder powder is transported by driving the tipping bucket through the conveyor belt.

[0026] A conveyor belt 7 is provided on one side of the workbench 2 away from the feeding rack 1 . The workbench 2 is connected to the side of the conveyor belt 7 so that the solder powder bottle 71 can be transported and moved on the conveyor belt 7 , so that the solder powder can be pressed and loaded after the conveyor belt 7 passes through the workbench 2 .

[0027] The solder powder pressing mechanism can fill and press the solder powder in sequence. First, the solder powder bottle 71 is sent to the bottom of the workbench 2 through the conveyor belt 7 and is limited by the shift block 51. Then, the solder powder in the barrel 15 is dropped into the tipping bucket inside the feeding rack 1 through the feeding hole 13 in sequence. The solder powder inside the tipping bucket is transported and dumped into the hopper 11 through the conveyor belt inside the feeding rack 1. The hopper 11 is connected to the receiving pipe 41 in the material distribution structure 4 through the guide pipe 12, so that the solder powder in the hopper 11 is sent into the sleeve 42 through the guide pipe 12 and the receiving pipe 41, and is transported to the solder powder bottle 71 placed below through the sleeve 42. Since the solder powder is in a fluffy state when it initially enters the solder powder bottle 71, As a result, the welding powder cannot be fully introduced into the welding powder bottle 71, the rack 32 in the gear box 3 is driven to rise and fall by the pressure cylinder 6, and the transmission wheel 33 inside the gear box 3 is respectively meshed and connected with the rack 32 and the pressure rod 31, so that the lifting and lowering of the rack 32 drives the transmission wheel 33 to rotate, and the rotation of the transmission wheel 33 drives the pressure rod 31 to rise and fall and press inside the sleeve 42, so that the pressure rod 31 passes through the sleeve 42 to compact the welding powder in the welding powder bottle 71, and at the same time, the welding powder inside the sleeve 42 is also fully pressed into the welding powder bottle 71, so as to improve the sufficiency of the welding powder in the welding powder bottle 71 after filling; after the welding powder in the welding powder bottle 71 is filled, the push cylinder 5 drives the shifting block 51 to push the welding powder bottle 71 into the conveyor belt 7 for transmission out.

[0028] The beneficial effects of the utility model are as follows: since a material dividing structure is arranged on the side of the workbench, a sleeve for guiding welding powder is arranged in the material dividing structure, a pressure rod is slidably arranged in the center of the sleeve, a material receiving pipe is connected to the side of the sleeve, and a gear box is connected above the workbench, a rack and a transmission wheel are arranged inside the gear box, and the two sides of the transmission wheel are respectively meshed and transmitted between the pressure rod and the rack, so that the welding powder can enter the sleeve through the material receiving pipe and fall into the welding powder bottle placed below through the sleeve, and the lifting and lowering of the rack drives the pressure rod to lift and lower through the transmission wheel, and then the pressure rod passes through the sleeve and is embedded into the welding powder bottle, so that the pressure rod presses the welding powder in the welding powder bottle, so that the pressing mechanism can automatically fill the welding powder, and automatically presses the operation through the pressure rod, which effectively improves the filling convenience and pressing efficiency of the welding powder, and at the same time avoids the material waste of welding powder overflow that may occur in conventional manual filling of welding powder, and also reduces the space waste caused by the excessively large welding powder bottle that cannot be fully utilized, and effectively improves the convenience of subsequent movement of the welding powder bottle.

[0029] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A solder powder pressing mechanism, characterized in that: It includes a workbench, a gear box arranged above the workbench, and a material dividing structure arranged on the side of the workbench, the material dividing structure includes a sleeve for guiding welding powder, a pressure rod is slidably arranged in the center of the sleeve, and a material receiving pipe is connected to the side of the sleeve, a transmission wheel and a rack are movably connected in the center of the gear box, and the transmission wheel is respectively meshed and connected with the pressure rod and the rack, a pressure cylinder for driving the rack to rise and fall is connected below the workbench, a shifting block for limiting and fixing the welding powder bottle is arranged on the surface of the workbench and located on the side of the sleeve, and a push cylinder for pushing the shifting block is connected to the side of the workbench.

2. A solder powder pressing mechanism according to claim 1, characterized in that: The sleeve and the pressure rod are clearance-matched, and a cone is provided at the lower end of the sleeve.

3. A solder powder pressing mechanism according to claim 2, characterized in that: The inner diameter of the sleeve is larger than the outer diameter of the pressure rod, and a gap of 0.1 mm to 0.5 mm is provided between the inner diameter of the sleeve and the outer diameter of the pressure rod.

4. A solder powder pressing mechanism according to claim 2, characterized in that: The transmission wheel is a gear, and the transmission wheel is movably connected to the center of the gear box. The upper end of the pressure rod passes through the sleeve and is respectively meshed with the rack and connected to both sides of the transmission wheel. The lower end of the pressure rod is located above the connection between the material receiving pipe and the sleeve, and the length of the pressure rod is greater than the length of the sleeve.

5. A solder powder pressing mechanism according to any one of claims 1 to 4, characterized in that: More than two material dividing structures are arranged on the side of the workbench, and more than two gear boxes corresponding to and cooperating with the material dividing structures are arranged above the workbench.

6. A solder powder pressing mechanism according to claim 5, characterized in that: A feeding rack is connected to the rear of the workbench, one side of the feeding rack is connected to a material barrel, the other side of the feeding rack is connected to a hopper, a material guide pipe is connected below the hopper, and the material guide pipe is detachably connected to the material receiving pipe.

7. A solder powder pressing mechanism according to claim 6, characterized in that: A conveyor belt is arranged inside the feeding rack, a tipping bucket is connected to the center of the conveyor belt, and a feeding hole is arranged at the lower end of the feeding rack located at the barrel.

8. The solder powder pressing mechanism according to claim 6, characterized in that: A conveyor belt is arranged on one side of the workbench away from the feeding rack, and the workbench is connected to the side of the conveyor belt.