Magnetic core layered blanking combined clamp
By designing a magnetic core layered lower feed fixture containing a motor, rotating shaft and rotating layered mechanism, the problem of low magnetic core processing efficiency and difficulty in collecting in the existing technologies, the continuous layering and layering of the core of the magnetic core High -efficiency collection.
Patent Information
- Application Number
- CN202421275551.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing magnetic core layered cutting combination fixtures cannot achieve continuous processing, resulting in low processing efficiency of soft ferrite cores and cannot meet the needs of modern production. Moreover, after the magnetic cores are separated, it is more troublesome.
It is designed to include a component component fixture that includes a base, motor, shaft, rotation layered mechanism and blocking mechanism. Drive the rotation shaft and rotation layered mechanism through the motor to achieve continuous layers of the core of the core, and facilitate the collection of magnetic cores through the covering mechanism and conveying mechanism.
The continuous layering of the magnetic core is achieved, the processing efficiency of the magnetic core is improved, the collection process of the magnetic core is simplified, and the modern production needs are met.
Smart Images

Figure CN222410080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soft ferrite core production, in particular to a combined clamp for layered blanking of cores. Background Art
[0002] The soft ferrite core generally goes through the processes of forming, sintering, grinding and packaging during the manufacturing process. During the forming process, the green core is pressed by a rotary press, the green core is neatly arranged by a stacking machine, and then stacked in two or three layers as required. Zirconium powder is printed between the layers as a separator to prevent the green core from sticking during the sintering process.
[0003] In the prior art, a utility model patent with publication number CN208732142U discloses a combined fixture for layered blanking of magnetic cores. According to the stacking of the magnetic cores, two blocks are placed at both ends of the magnetic core body, a suitable number of movable baffles are installed, and then the movable baffles are adjusted to the appropriate position. Then, the upper pressing plate is placed on the magnetic core layer, and finally the blocks are knocked to separate and stagger the magnetic cores between the layers neatly.
[0004] However, the above device cannot achieve continuous processing when in use, resulting in low processing efficiency of soft ferrite cores and failure to meet modern production needs. The soft ferrite cores need to be manually collected after being separated, which is troublesome. Therefore, it does not meet existing needs. We propose a combined fixture for layered cutting of cores. Utility Model Content
[0005] The purpose of the utility model is to provide a combined clamp for layered blanking of magnetic cores to solve the problems that the above-mentioned device proposed in the above-mentioned background technology cannot realize continuous processing when in use, resulting in low processing efficiency of soft ferrite cores and cannot meet the needs of modern production. After the soft ferrite cores are separated, they need to be manually collected, which is quite troublesome.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic core layering blanking combined clamp, comprising a base, a motor is installed on the inner side of the base through a motor cavity, a short shaft is fixedly connected to the output end of the motor, the upper end face of the short shaft is fixedly connected to a rotating shaft, the outer surface of the rotating shaft is provided with four rotating layering mechanisms, the upper end face of the base is provided with a shielding mechanism, the shielding mechanism comprises an annular plate A, a through groove A is provided on one side of the outer surface of the annular plate A, three conveying mechanisms are provided above the shielding mechanism, the conveying mechanism comprises a bottom plate, an annular plate B is fixedly installed on the outer side of the upper end face of the bottom plate, a circular groove is provided in the middle of the upper end face of the bottom plate, and a through groove B is provided through the annular plate B and one side of the bottom plate.
[0007] Preferably, an annular clamping plate is installed on the lower end surface of the annular plate A, and an annular clamping groove is provided on the upper end surface of the base, and the annular clamping plate is adapted to the annular clamping groove.
[0008] Preferably, a through hole is provided on one side of the circular groove, the diameter of the magnetic core is smaller than the aperture of the through hole, and the thickness of the bottom plate is consistent with the thickness of the brushed zirconium powder used as isolation.
[0009] Preferably, the rotating layering mechanism comprises a fixed collar, the fixed collar is fixedly connected to the outer surface of the rotating shaft, an arc plate is fixedly mounted on one side of the outer surface of the fixed collar, and the outer surface of the arc plate is covered with a rubber pad.
[0010] Preferably, the annular plate A and the lowest annular plate B, and every two annular plates B are movably connected via a snap-fit mechanism, and the snap-fit mechanism includes a positioning hole and a positioning rod, and the positioning rod is adapted to the positioning hole.
[0011] Preferably, the widest width of the arc-shaped plate is smaller than the width of the through slot A and the through slot B.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a rotating shaft, a rotating stratification mechanism and a motor. The magnetic cores to be layered are placed on the upper end surface of the base through the through hole, the switch of the motor is turned on, the motor works, the short shaft is driven to rotate, thereby driving the rotating shaft to rotate, the fixed collar to rotate, and the arc plate to rotate. The four arc plates rotate at the same time to separate the magnetic cores. When the magnetic cores of each layer are moved to one end close to the through grooves A and B, the motor is controlled to work in the reverse direction to drive the rotating shaft to rotate in the reverse direction, the fixed collar to rotate in the reverse direction, so that the arc plate is reset, and the above steps are repeated to layer the second group of magnetic cores. When the magnetic cores above the bottom plate and the base are full, the motor is controlled to make the four arc plates respectively located on the inner sides of the through grooves A and B, and then the annular plate B is removed in sequence, so that the user can take the layered magnetic cores conveniently. The utility model can realize continuous stratification of the magnetic cores, greatly improving the processing efficiency of the magnetic core body, and after a certain number of magnetic cores are collected, it is convenient for the user to take the magnetic cores. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a partial structural schematic diagram of the conveying mechanism of the utility model;
[0016] Figure 3 It is a partial structural schematic diagram of the shielding mechanism of the utility model;
[0017] Figure 4 It is the main sectional view of the utility model as a whole.
[0018] In the figure: 1. base; 2. shielding mechanism; 201. annular plate A; 202. through slot A; 3. conveying mechanism; 301. annular plate B; 302. through hole; 303. circular groove; 304. through slot B; 305. bottom plate; 4. rotating shaft; 5. rotating layering mechanism; 501. fixing ring; 502. arc plate; 6. motor cavity; 7. motor; 8. short shaft. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] The motor 7 (model YS7134) mentioned in the utility model can be purchased from the market or obtained by private customization.
[0021] See also Figures 1 to 4 The utility model provides an embodiment: a magnetic core layering blanking combined clamp, including a base 1, a motor 7 is installed on the inner side of the base 1 through a motor cavity 6, a short shaft 8 is fixedly connected to the output end of the motor 7, and a rotating shaft 4 is fixedly connected to the upper end face of the short shaft 8. Four rotating layering mechanisms 5 are arranged on the outer surface of the rotating shaft 4, and a shielding mechanism 2 is arranged on the upper end face of the base 1. The shielding mechanism 2 includes an annular plate A201, and a through groove A202 is arranged on one side of the outer surface of the annular plate A201. Three conveying mechanisms 3 are arranged above the shielding mechanism 2. The conveying mechanism 3 includes a bottom plate 305, an annular plate B301 is fixedly installed on the outer side of the upper end face of the bottom plate 305, a circular groove 303 is arranged in the middle of the upper end face of the bottom plate 305, and a through groove B304 is arranged through one side of the annular plate B301 and the bottom plate 305.
[0022] Furthermore, an annular clamping plate is installed on the lower end surface of the annular plate A201, and an annular clamping groove is provided on the upper end surface of the base 1. The annular clamping plate is matched with the annular clamping groove, so that the annular plate A201 can be removed from the base 1.
[0023] A through hole 302 is provided on one side of the circular groove 303 . The diameter of the magnetic core is smaller than the aperture of the through hole 302 . The thickness of the bottom plate 305 is consistent with the thickness of the brushed zirconium powder used as isolation. The magnetic core to be layered can be placed inside the through hole 302 .
[0024] The rotating layering mechanism 5 includes a fixed ring 501, which is fixedly connected to the outer surface of the rotating shaft 4. An arc plate 502 is fixedly installed on one side of the outer surface of the fixed ring 501. The outer surface of the arc plate 502 is covered with a rubber pad. When the rotating shaft 4 rotates, the fixed ring 501 and the arc plate 502 can be driven to rotate, so that the arc plate 502 can separate the magnetic cores.
[0025] The annular plate A201 and the bottom annular plate B301, as well as every two annular plates B301, are movably connected via a locking mechanism. The locking mechanism includes a positioning hole and a positioning rod. The positioning rod is matched with the positioning hole. The bottom annular plate B301 can be removed from the annular plate A201, the middle annular plate B301 can be removed from the bottom annular plate B301, and the top annular plate B301 can be removed from the middle annular plate B301, so as to facilitate the collection of the layered magnetic cores on the bottom plate 305.
[0026] The widest width of the arc plate 502 is smaller than the width of the through groove A202 and the through groove B304. When the annular plate A201 and the annular plate B301 and the two adjacent annular plates B301 are removed, the arc plate 502 can pass through the inside of the through groove A202 and the through groove B304 without affecting the removal of the annular plate A201 and the annular plate B301.
[0027] When the magnetic core layering and blanking combined fixture is used, the power supply is first turned on, and the magnetic core to be layered is placed on the upper end surface of the base 1 through the through hole 302, and the switch of the motor 7 is turned on. The motor 7 works to drive the short shaft 8 to rotate, thereby driving the rotating shaft 4 to rotate, the fixed ring 501 to rotate, and the arc plate 502 to rotate. The four arc plates 502 rotate at the same time to separate the magnetic cores. When the magnetic core of each layer is moved to one end close to the through slot A202 and the through slot B304, the motor 7 is controlled to work in the reverse direction to drive the rotating shaft 4 to rotate in the reverse direction, and the fixed ring 501 rotates in the opposite direction to reset the arc plate 502, and then repeat the above steps to layer the second group of magnetic cores. When the magnetic cores above the bottom plate 305 and the base 1 are full, the four arc plates 502 are respectively located inside the through groove A202 and the through groove B304 by controlling the motor 7, and then the annular plate B301 is removed in turn, so that the user can take the layered magnetic cores conveniently. The utility model can realize continuous layering of the magnetic cores, greatly improving the processing efficiency of the magnetic core body, and after collecting a certain number of magnetic cores, it is convenient for the user to take the magnetic cores.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A magnetic core layering blanking assembly fixture, comprising a base (1), characterized in that: A motor (7) is installed on the inner side of the base (1) through the motor cavity (6); a short shaft (8) is fixedly connected to the output end of the motor (7); a rotating shaft (4) is fixedly connected to the upper end surface of the short shaft (8); four rotating layering mechanisms (5) are arranged on the outer surface of the rotating shaft (4); a shielding mechanism (2) is arranged on the upper end surface of the base (1); the shielding mechanism (2) comprises an annular plate A (201); a through groove A (202) is arranged on one side of the outer surface of the annular plate A (201); three conveying mechanisms (3) are arranged above the shielding mechanism (2); the conveying mechanism (3) comprises a bottom plate (305); an annular plate B (301) is fixedly installed on the outer side of the upper end surface of the bottom plate (305); a circular groove (303) is arranged in the middle of the upper end surface of the bottom plate (305); and a through groove B (304) is arranged through one side of the annular plate B (301) and the bottom plate (305).
2. The magnetic core layering blanking assembly fixture according to claim 1 is characterized by: An annular clamping plate is mounted on the lower end surface of the annular plate A (201), an annular clamping groove is provided on the upper end surface of the base (1), and the annular clamping plate is adapted to fit the annular clamping groove.
3. The magnetic core layering blanking combined fixture according to claim 1 is characterized by: A through hole (302) is provided on one side of the circular groove (303); the diameter of the magnetic core is smaller than the aperture of the through hole (302); and the thickness of the bottom plate (305) is consistent with the thickness of the zirconium powder brush used as isolation.
4. The magnetic core layering blanking combined fixture according to claim 1 is characterized by: The rotating layering mechanism (5) comprises a fixed collar (501), the fixed collar (501) being fixedly connected to the outer surface of the rotating shaft (4), an arc plate (502) being fixedly mounted on one side of the outer surface of the fixed collar (501), and the outer surface of the arc plate (502) being covered with a rubber pad.
5. The magnetic core layering blanking combined fixture according to claim 1 is characterized by: The annular plate A (201) and the lowest annular plate B (301), as well as every two annular plates B (301), are movably connected via a snap-fit mechanism, wherein the snap-fit mechanism comprises a positioning hole and a positioning rod, and the positioning rod is adapted to the positioning hole.
6. The magnetic core layering blanking combined fixture according to claim 4 is characterized by: The widest width of the arc-shaped plate (502) is smaller than the width of the through slot A (202) and the through slot B (304).
Citation Information
Patent Citations
Modular fixture of magnetic core layering unloading
CN208732142U