Automatic finished explosive loading system
Through the design of the finished explosive automatic boarding system, automated control is used to use the counting sensor and control module to solve the problem of the risk of workers' labor intensity and the accumulation of finished explosives, and to achieve a safe and efficient finished explosive transfer.
Patent Information
- Application Number
- CN202421041923.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the prior art, when the finished explosives are transferred, workers have a high labor intensity and it is difficult to effectively control the transfer amount of finished explosives, which can easily cause accumulation and increase the risk of explosion transmission.
A finished explosive automatic launch system is designed, including the first transmission mechanism, the second transmission agency, and the storage table. Automated control through counting sensors and control modules to ensure that the number of explosives in the finished product is within the scope of safety, and the transmission speed is adjusted through the motor. Let's prevent the risk of accumulation and explosion.
Effectively reduce the labor intensity of workers, ensure that the number of finished explosives is controlled within the scope of safety, reduces the accumulation risk, improves transmission efficiency, and reduces the risk of passing.
Smart Images
Figure CN222410254U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of explosive conveying equipment, and in particular relates to an automatic loading system for finished explosives. Background Art
[0002] In recent years, with the continuous development of the civil explosives industry, the production capacity of civil explosives production lines has become larger and larger, and the requirements for safety technology have become higher and higher. In order to achieve online "quantitative" management of civil explosives (civil explosives products) production workshops, that is, strictly control the inventory of finished explosives in the workshop, and adopt a limited transfer method of transfer warehouses or transfer vehicles. Through these measures, civil explosives companies can effectively control the inventory of finished explosives at the production site, improve the level of production safety, and also meet the country's strict requirements for the control of dangerous goods.
[0003] Limited transfer by transfer vehicle means that finished explosives can be safely transferred between the production area and the storage area using transfer vehicles. This method can flexibly dispatch and control the number of finished explosives in the workshop, but it also has some disadvantages. At present, most companies park vehicles outside the workshop for loading, and most of them use manual transfer to load vehicles. This method requires a large number of transfer workers, and the labor intensity of transfer workers is high. It cannot effectively control the number of transferred finished explosives, which is easy to cause the retention and accumulation of finished explosives on site. When there are too many finished explosives piled up, the risk of explosion transmission between the packaging process and the loading process is increased.
[0004] Therefore, developing a finished explosive automatic loading system that can reduce the labor intensity of workers, effectively control the transfer quantity of finished explosives, and has high safety performance has become one of the problems that technical personnel in this field urgently need to solve. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a finished explosive automatic loading system, which effectively solves the problems of high labor intensity for workers, easy accumulation of finished explosives and increased risk of explosion during the transfer of finished explosives.
[0006] To achieve the above purpose, the technical solution provided by the utility model is as follows:
[0007] A finished explosive automatic loading system comprises a first conveying mechanism, a second conveying mechanism and a storage platform, wherein the first conveying mechanism is connected to the second conveying mechanism via an anti-skid inclined plate, and the second conveying mechanism is connected to the storage platform via a slide plate; the first conveying mechanism comprises a first counting sensor and a second counting sensor, wherein the first counting sensor is mounted at the center of the inlet of the first conveying mechanism, and the second counting sensor is mounted at the center of the anti-skid inclined plate, a transmission roller is arranged between the first counting sensor and the second counting sensor, a first motor is mounted at one end of the transmission roller, and the first motor is connected to the transmission roller via a chain; the second conveying mechanism comprises a connecting shaft, a driven pulley, a belt and a second motor, a roller is mounted on the connecting shaft, a conveyor belt is sleeved on the roller, a partition is fixedly mounted on the conveyor belt, the driven pulley is mounted on the connecting shaft, the second motor is bolted to one side end of the lower part of the second conveying mechanism, a driving pulley is mounted on the output shaft of the second motor, one end of the belt is sleeved on the driven pulley, and the other end is sleeved on the driving pulley.
[0008] Furthermore, first baffles are installed on both sides of the first conveying mechanism, and the first baffles are fixedly connected to the anti-slip inclined plate.
[0009] Furthermore, the angle formed by the anti-skid inclined plate and the horizontal plane is 15°.
[0010] Furthermore, the angle formed by the second conveying mechanism and the horizontal plane is 45°.
[0011] Furthermore, the storage table includes a slide plate, a storage table top and a second baffle plate, and the second baffle plate is vertically installed on both sides of the storage table top and fixedly connected to the slide plate.
[0012] Furthermore, the angle formed by the slide plate and the storage table is 135°.
[0013] Furthermore, a support frame is fixedly installed below the first conveying mechanism and the storage table, and a universal wheel is installed at the bottom end of the support frame.
[0014] Furthermore, the finished explosives automatic loading system also includes a controller, and the controller is fixedly installed below the first conveying mechanism.
[0015] Furthermore, the controller includes a counting module and a control module, the counting module is connected to the control module, and the control module is connected to an alarm; the first counting sensor and the second counting sensor are both connected to the counting module, and the first motor and the second motor are both connected to the control module.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] (1) The utility model is provided with a controller. When working, the first counting sensor feeds back the number of packaged finished explosives placed in the first conveying mechanism to the counting module, and the second counting sensor feeds back the number of packaged finished explosives entering the second conveying mechanism to the counting module; if the difference between the number values of the first counting sensor and the second counting sensor is greater than the upper limit value set by the counting module, the counting module feeds back this information to the control module, and the control module starts the alarm to sound an alarm to remind the staff that the number of finished explosives in the first conveying mechanism has reached the upper limit. At the same time, the control module reduces the conveying speed of the first conveying mechanism through the first motor to reduce the amount of finished explosives placed per unit time, thereby preventing the occurrence of explosion transmission risks between the packaging process and the loading process due to the retention and accumulation of finished explosives; if the difference between the number values of the first counting sensor and the second counting sensor is less than the lower limit value set by the counting module, the counting module feeds back this information to the control module, and the control module increases the conveying speed of the first conveying mechanism through the first motor, and at the same time, the control module increases the conveying speed of the second conveying mechanism through the second motor, thereby improving the efficiency of conveying the finished explosives.
[0018] (2) The utility model has a simple structure and a reasonable design, and can effectively control the number of finished explosives loaded onto the vehicle, thereby ensuring that the number of finished explosives transferred each time is within a safe range, and can set the upper and lower limits of the counting module according to the actual conditions of the workers, thereby reducing the labor intensity of the workers; at the same time, the utility model is provided with a partition on the conveyor belt of the second conveying mechanism to prevent the finished explosives from sliding down during the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the module structure of a finished explosive automatic loading system of the utility model;
[0020] Figure 2 The utility model is a schematic diagram of the overall structure of a finished explosive automatic loading system.
[0021] In the figure: 1 a first transmission mechanism, 11 a first counting sensor, 12 a transmission roller, 13 an anti-skid inclined plate, 14 a second counting sensor, 15 a first baffle, 2 a second transmission mechanism, 21 a connecting shaft, 22 a roller, 23 a conveyor belt, 24 a partition, 25 a driven pulley, 26 a belt, 27 a driving pulley, 3 a storage table, 31 a slide plate, 32 a storage table surface, 33 a second baffle, 4 a first motor, 5 a second motor, 6 a controller, 7 a support frame, and 8 a universal wheel. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides a finished explosive automatic loading system. The technical solution of the utility model is further described below in conjunction with the accompanying drawings:
[0024] See also Figure 1 and Figure 2 It can be seen that the finished explosive automatic loading system provided by the utility model includes a first conveying mechanism 1, a second conveying mechanism 2 and a storage platform 3, the first conveying mechanism 1 and the second conveying mechanism 2 are connected by an anti-skid inclined plate 13, and the second conveying mechanism 2 and the storage platform 3 are connected by a slide plate 31; the first conveying mechanism 1 includes a first counting sensor 11 and a second counting sensor 14, the first counting sensor 11 is installed at the center of the inlet of the first conveying mechanism 1, the second counting sensor 14 is installed at the center of the anti-skid inclined plate 13, a transmission roller 12 is arranged between the first counting sensor 11 and the second counting sensor 14, one end of the transmission roller 12 is installed with a first motor 4, and the first motor 4 is connected by a chain The strip is connected to the transmission roller 12; the second transmission mechanism 2 includes a connecting shaft 21, a driven pulley 25, a belt 26 and a second motor 5, a roller 22 is installed on the connecting shaft 21, a conveyor belt 23 is sleeved on the roller 22, a partition 24 is fixedly installed on the conveyor belt 23, the driven pulley 25 is installed on the connecting shaft 21, the second motor 5 is bolted on one side of the lower part of the second transmission mechanism 2, a driving pulley 27 is installed on the output shaft of the second motor 5, one end of the belt 26 is sleeved on the driven pulley 25, and the other end is sleeved on the driving pulley 27; a support frame 7 is fixedly installed below the first transmission mechanism 1 and the storage table 3, and a universal wheel 8 is installed at the bottom of the support frame 7.
[0025] In this embodiment, first baffles 15 are installed on both sides of the first conveying mechanism 1, and the first baffles 15 are fixedly connected to the anti-skid inclined plate 13. The angle formed by the anti-skid inclined plate 13 and the horizontal plane is 15°, and the angle formed by the second conveying mechanism 2 and the horizontal plane is 45°; the setting of the new anti-skid inclined plate 13 is conducive to the transportation of finished explosives from the first conveying mechanism 1 to the second conveying mechanism 2.
[0026] In this embodiment, the storage platform 3 includes a slide plate 31, a storage table surface 32 and a second baffle plate 33. The second baffle plate 33 is vertically installed on both sides of the storage table surface 32 and is fixedly connected to the slide plate 31. The angle formed by the slide plate 31 and the storage table surface 32 is 135°. The setting of the slide plate 31 is conducive to the finished explosives being transferred from the second conveying mechanism 2 to the storage platform 3.
[0027] See also Figure 1 and Figure 2 It can be seen that the automatic loading system for finished explosives of the utility model also includes a controller 6, which is fixedly installed below the first conveying mechanism 1; the controller 6 includes a counting module and a control module, the counting module is connected to the control module, and the control module is connected to an alarm; the first counting sensor 11 and the second counting sensor 14 are both connected to the counting module, and the first motor 4 and the second motor 5 are both connected to the control module; the controller 6 can effectively control the number of finished explosives loaded, which can ensure that the number of finished explosives transferred each time is within a safe range, and the upper limit and lower limit of the counting module can be set according to the actual situation of the workers, thereby reducing the labor intensity of the workers.
[0028] The working principle of the utility model is as follows: when in use, the first motor 4, the second motor 5 and the controller 6 are turned on, and the upper limit and the lower limit of the counting module in the controller 6 are set; the packaged finished explosives are placed in the first conveying mechanism 1, the first motor 4 drives the transmission roller 12 to operate through the chain, and the packaged finished explosives are transported to the conveyor belt 23 of the second conveying mechanism 2, the second motor 5 drives the active pulley 27 to operate through the output shaft, the active pulley 27 drives the driven pulley 25 to operate through the belt 26, the driven pulley 25 drives the connecting shaft 21 to rotate, the connecting shaft 21 drives the roller 22 to operate, and then the conveyor belt 23 is operated to transport the finished explosives to the storage platform 3 through the slide plate 31 for the workers to carry on the vehicle; the utility model also includes a controller 6 including a counting module and a control module, when in use, if the first counting sensor 27 is turned on, the driving pulley 27 drives the driven pulley 25 to operate through the belt 26, and the driven pulley 25 drives the connecting shaft 21 to rotate, and the connecting shaft 21 drives the roller 22 to operate, and then the conveyor belt 23 is operated to transport the finished explosives to the storage platform 3 through the slide plate 31 for the workers to carry on the vehicle; the utility model also includes a controller 6 including a counting module and a control module, When the difference between the quantity values of the first counting sensor 11 and the second counting sensor 14 is greater than the upper limit value set by the counting module, the counting module feeds back this information to the control module, and the control module starts the alarm to sound an alarm to remind the staff that the number of finished explosives in the first conveying mechanism has reached the upper limit. At the same time, the control module reduces the conveying speed of the first conveying mechanism 1 through the first motor to reduce the amount of finished explosives put in per unit time; if the difference between the quantity values of the first counting sensor 11 and the second counting sensor 14 is less than the lower limit value set by the counting module, the counting module feeds back this information to the control module, and the control module increases the conveying speed of the first conveying mechanism 1 through the first motor 4, and at the same time, the control module increases the conveying speed of the second conveying mechanism 2 through the second motor 5, so that the controller 6 can effectively control the loading quantity of finished explosives.
[0029] The above is a detailed introduction to the automatic loading system for finished explosives provided by the utility model. The above embodiments are only used to illustrate the technical solution of the utility model but not to limit it. Those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, and should be included in the scope of the claims of the utility model.
Claims
1. A finished explosive automatic loading system, characterized in that: The invention comprises a first conveying mechanism (1), a second conveying mechanism (2) and a storage platform (3), wherein the first conveying mechanism (1) and the second conveying mechanism (2) are connected via an anti-skid inclined plate (13), and the second conveying mechanism (2) and the storage platform (3) are connected via a slide plate (31); the first conveying mechanism (1) comprises a first counting sensor (11) and a second counting sensor (14), wherein the first counting sensor (11) is installed at the center of the inlet of the first conveying mechanism (1), and the second counting sensor (14) is installed at the center of the anti-skid inclined plate (13); a transmission roller (12) is arranged between the first counting sensor (11) and the second counting sensor (14), and a first motor (12) is installed at one end of the transmission roller (12). 4), the first motor (4) is connected to the transmission roller (12) through a chain; the second transmission mechanism (2) comprises a connecting shaft (21), a driven pulley (25), a belt (26) and a second motor (5), the connecting shaft (21) is provided with a roller (22), a conveyor belt (23) is sleeved on the roller (22), a partition (24) is fixedly installed on the conveyor belt (23), the driven pulley (25) is installed on the connecting shaft (21), the second motor (5) is bolted to one side end of the lower part of the second transmission mechanism (2), a driving pulley (27) is installed on the output shaft of the second motor (5), one end of the belt (26) is sleeved on the driven pulley (25), and the other end is sleeved on the driving pulley (27).
2. The automatic loading system for finished explosives according to claim 1 is characterized in that: First baffles (15) are installed on both sides of the first conveying mechanism (1), and the first baffles (15) are fixedly connected to the anti-slip inclined plate (13).
3. The automatic loading system for finished explosives according to claim 2 is characterized in that: The angle formed by the anti-slip inclined plate (13) and the horizontal plane is 15°.
4. The automatic loading system for finished explosives according to claim 1, characterized in that: The angle formed by the second conveying mechanism (2) and the horizontal plane is 45°.
5. The automatic loading system for finished explosives according to claim 1 is characterized in that: The storage platform (3) comprises a slide plate (31), a storage platform surface (32) and a second baffle plate (33), wherein the second baffle plate (33) is vertically mounted on both sides of the storage platform surface (32) and is fixedly connected to the slide plate (31).
6. The automatic loading system for finished explosives according to claim 5, characterized in that: The angle formed by the slide plate (31) and the storage table surface (32) is 135°.
7. The automatic loading system for finished explosives according to claim 1 is characterized in that: A support frame (7) is fixedly installed below the first conveying mechanism (1) and the storage platform (3), and a universal wheel (8) is installed at the bottom end of the support frame (7).
8. The automatic loading system for finished explosives according to claim 1 is characterized in that: The finished explosive automatic loading system further comprises a controller (6), and the controller (6) is fixedly installed below the first conveying mechanism (1).
9. The automatic loading system for finished explosives according to claim 8, characterized in that: The controller (6) comprises a counting module and a control module, the counting module is connected to the control module, and the control module is connected to an alarm; the first counting sensor (11) and the second counting sensor (14) are both connected to the counting module, and the first motor (4) and the second motor (5) are both connected to the control module.