Rare earth aluminum alloy cable processing pay-off machine
By using the rotary axis and labeling mechanisms in the machining of rare earth aluminum alloy cables, the problem of putting the line length error due to different circulation of the cable width is solved, and the accurate control of the length of the lane is achieved.
Patent Information
- Application Number
- CN202421083676.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the processing of rare earth aluminum alloy cables, since the cable is wound on the winding roller, the winding radius is different, and there is an error in the method of determining the length of the wire according to the number of coils.
A rare earth aluminum alloy cable processing machine is designed, which uses a combination of the rotary axis and the label mechanism. The cable on the transit shaft is only set up. The number of rotating circles of the rotation of the upper rotation is determined to determine the length of the cable.
Through the number of rotating circles of the upper rotor, the line length is determined, and the error problem caused by the different radius of the winding radius is solved, and the accurate control of the length of the line is achieved.
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Figure CN222410471U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cable processing equipment, and in particular to a rare earth aluminum alloy cable processing pay-off machine. Background Art
[0002] Rare earth aluminum alloy cable is a cable that uses rare earth aluminum alloy as a conductor material. Rare earth aluminum alloy refers to an alloy material formed by rare earth elements and aluminum elements. This alloy has high electrical conductivity and excellent mechanical properties, so it can be used to manufacture cable conductors. Rare earth aluminum alloy cables are usually used in power transmission and distribution systems under high temperature, high current and special environments. Due to the excellent performance of rare earth aluminum alloy conductors, rare earth aluminum alloy cables have excellent properties such as high conductivity, high temperature resistance and corrosion resistance. In the processing of rare earth aluminum alloy cables, there is almost always a pay-off device, which is used to provide stable tension during the cable processing process, so that the cable can smoothly and continuously transition from the first section of the processing area to the tail end, and the pay-off length of the cable can be determined according to the number of cable pay-off coils. However, generally, multi-layer cables are usually wound on the cable reel, and the winding radius of the cable is different when the cable is paid off. There is an error in the method of determining the cable pay-off length according to the number of cable pay-off coils. For this reason, a rare earth aluminum alloy cable processing pay-off machine is proposed. Utility Model Content
[0003] In order to solve the problem that multiple layers of cables are usually wound on the existing cable winding roller, the winding radius of the cable is different when paying out the cable, and there is an error in the method of determining the cable pay-out length according to the number of cable pay-out coils, the present application provides a rare earth aluminum alloy cable processing and pay-out machine.
[0004] The present application provides a rare earth aluminum alloy cable processing and pay-off machine adopts the following technical solution:
[0005] A rare earth aluminum alloy cable processing and pay-off machine comprises a base, vertical plates are fixedly installed on both sides of the base, a winding roller, a measuring roller and a marking mechanism are arranged between two groups of the vertical plates, the winding roller and the measuring roller are arranged in parallel, and the winding roller and the measuring roller are both rotatably connected to the vertical plates, the winding roller is used to wind up the rare earth aluminum alloy cable, the pay-off end of the rare earth aluminum alloy cable is paid off after it is wound around the measuring roller for at least one circle, and the marking mechanism can display the number of circles the measuring roller has rotated.
[0006] Preferably, the measuring roller assembly includes a screw and a rotating shaft, the rotating shaft is fixedly mounted on one end of the screw and coaxially arranged therewith, the screw and the rotating shaft are respectively rotatably connected to the vertical plates on both sides, the pay-off end of the rare earth aluminum alloy cable is wound around the rotating shaft, and one end of the rotating shaft passes through the vertical plate and is fixedly connected to a rocker.
[0007] Preferably, the marking mechanism includes a ball seat mounted on the screw rod, a sliding sleeve is fixedly connected to the lower surface of the ball seat, a scale rod is fixedly connected between the two groups of vertical plates, the scale rod is located below the screw rod and arranged parallel to the screw rod, and the sliding sleeve is mounted on the surface of the scale rod.
[0008] Preferably, the winding roller comprises a fixed rod, a movable rod and a winding shaft, the winding shaft is used to wind up the rare earth aluminum alloy cable, the fixed rod and the movable rod are respectively arranged on the top of two groups of vertical plates, the fixed rod is fixedly connected to the vertical plates, the movable rod is installed on the top of the other group of vertical plates by setting a moving mechanism, and sockets are opened on both sides of the winding shaft, and the fixed rod and the movable rod can be moved out of or into the sockets.
[0009] Preferably, the moving mechanism includes a rotating sleeve rotatably mounted on the top of the vertical plate, the rotating sleeve is provided with a mounting hole, the movable rod is sleeved inside the mounting hole, a spring is sleeved on the surface of the movable rod, one end of the spring is fixedly connected to the movable rod, and the other end of the spring is fixedly connected to the rotating sleeve.
[0010] In summary, this application includes the following beneficial technical effects:
[0011] The utility model cooperates with the marking mechanism by arranging a transfer shaft, and only one layer of rare earth aluminum alloy cable is arranged on the transfer shaft. When the staff pulls the pay-off end of the rare earth aluminum alloy cable, the transfer shaft will be driven to rotate at the same time. Therefore, the pay-off length of the rare earth aluminum alloy cable can be determined according to the number of turns of the transfer shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application;
[0013] Figure 2 It is a schematic diagram of the structure of the embodiment of the application when a reel is installed;
[0014] Figure 3 It is a schematic diagram of the structure of the reel of the application embodiment;
[0015] Figure 4 It is a schematic structural diagram of a rotating shaft sleeve according to an embodiment of the application.
[0016] Explanation of the reference numerals in the accompanying drawings: 1. base; 2. vertical plate; 3. fixed rod; 4. movable rod; 5. screw rod; 6. scale rod; 7. rocker; 8. sliding sleeve; 9. ball seat; 10. transfer shaft; 11. rotating sleeve; 12. spring; 13. socket; 14. winding shaft; 15. mounting hole. DETAILED DESCRIPTION
[0017] The following is combined with Figure 1-4 This application is described in further detail.
[0018] The embodiment of the present application discloses a rare earth aluminum alloy cable processing and pay-off machine, comprising a base 1, vertical plates 2 are fixedly installed on both sides of the base 1, a winding roller, a measuring roller and a marking mechanism are arranged between the two groups of vertical plates 2, the winding roller and the measuring roller are arranged in parallel, and the winding roller and the measuring roller are both rotatably connected to the vertical plates 2, the winding roller is used to wind up the rare earth aluminum alloy cable, the pay-off end of the rare earth aluminum alloy cable is wound around the measuring roller at least once before the cable is paid off, and the marking mechanism can display the number of rotations of the measuring roller.
[0019] Furthermore, the measuring roller includes a screw rod 5 and a rotating shaft 10. The rotating shaft 10 is fixedly installed on one end of the screw rod 5 and is coaxially arranged therewith. The screw rod 5 and the rotating shaft 10 are respectively rotatably connected to the vertical plates 2 on both sides. The pay-off end of the rare earth aluminum alloy cable is wound on the rotating shaft 10, and one end of the rotating shaft 10 passes through the vertical plate 2 and is fixedly connected to the rocker 7.
[0020] In the present embodiment, only one layer of rare earth aluminum alloy cable is arranged on the rotating shaft 10. When the staff pulls the pay-off end of the rare earth aluminum alloy cable, the rotating shaft 10 will be driven to rotate at the same time. Therefore, the pay-off length of the rare earth aluminum alloy cable can be determined according to the number of rotations of the rotating shaft 10, that is, the pay-off length of the rare earth aluminum alloy cable is L=C*N, wherein C is the circumference of the rotating shaft 10, and N is the number of rotations of the rotating shaft 10.
[0021] Furthermore, the marking mechanism includes a ball seat 9 mounted on the screw rod 5, a sleeve 8 is fixedly connected to the lower surface of the ball seat 9, a scale rod 6 is fixedly connected between the two sets of vertical plates 2, the scale rod 6 is located below the screw rod 5 and is arranged parallel to the screw rod 5, and the sleeve 8 is mounted on the surface of the scale rod 6.
[0022] In this embodiment, by setting a marking mechanism, the number of rotations of the rotating shaft 10 can be intuitively displayed. Specifically, when the rotating shaft 10 rotates, the screw rod 5 also rotates accordingly, and the ball seat 9 mounted on the screw rod 5 moves along the screw rod 5. By setting the sliding sleeve 8 and the scale rod 6, the moving length of the ball seat 9 can be obtained. It should be noted that: the unit scale on the scale rod 6 can be set to the length of the movement of the ball seat 9 when the rotating shaft 10 rotates one circle. Therefore, the number of rotations of the rotating shaft 10 can be obtained through the moving length of the ball seat 9.
[0023] Furthermore, the winding roller assembly includes a fixed rod 3, a movable rod 4 and a winding shaft 14. The winding shaft 14 is used to wind up the rare earth aluminum alloy cable. The fixed rod 3 and the movable rod 4 are respectively arranged on the top of the two groups of vertical plates 2. The fixed rod 3 is fixedly connected to the vertical plates 2. The movable rod 4 is installed on the top of the other group of vertical plates 2 by setting a moving mechanism. Plug holes 13 are opened on both sides of the winding shaft 14. The fixed rod 3 and the movable rod 4 can be moved out of or into the plug holes 13.
[0024] Furthermore, the moving mechanism includes a rotating sleeve 11 rotatably mounted on the top of the vertical plate 2, a mounting hole 15 is opened on the rotating sleeve 11, the movable rod 4 is sleeved inside the mounting hole 15, a spring 12 is sleeved on the surface of the movable rod 4, one end of the spring 12 is fixedly connected to the movable rod 4, and the other end of the spring 12 is fixedly connected to the rotating sleeve 11.
[0025] In this embodiment, by setting a movable rod 4 for use in conjunction with the moving mechanism, the winding roller can be installed or removed. Specifically, the movable rod 4 is pulled to move the movable rod 4 out of the socket 13 on one side of the winding shaft 14, and then the winding shaft 14 is separated from the fixed rod 3 on the other side, and the winding shaft 14 can be removed; when the winding shaft 14 needs to be installed, the movable rod 4 is pulled to move one end of the movable rod 4 into the mounting hole 15 on the rotating sleeve 11, at this time the spring 12 is stretched, and then the fixed rod 3 is inserted into the socket 13 on one side of the winding shaft 14, and the movable rod 4 is aligned with the socket 13 on the other side of the winding shaft 14, and then the movable rod 4 is released, the stretched spring 12 contracts, and the movable rod 4 is driven to be inserted into the socket 13 on the winding shaft 14, thereby realizing the installation of the winding shaft 14.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A rare earth aluminum alloy cable processing and pay-off machine, comprising a base (1), characterized in that: Vertical plates (2) are fixedly mounted on both sides of the base (1); a winding roller, a measuring roller and a marking mechanism are arranged between two groups of the vertical plates (2); the winding roller and the measuring roller are arranged in parallel, and both the winding roller and the measuring roller are rotatably connected to the vertical plates (2); the winding roller is used to wind up the rare earth aluminum alloy cable; the pay-off end of the rare earth aluminum alloy cable is wound around the measuring roller at least once before being paid off; and the marking mechanism can display the number of turns of the measuring roller.
2. A rare earth aluminum alloy cable processing and pay-off machine according to claim 1, characterized in that: The measuring roller assembly comprises a screw rod (5) and a rotating shaft (10), wherein the rotating shaft (10) is fixedly mounted on one end of the screw rod (5) and is coaxially arranged therewith, and the screw rod (5) and the rotating shaft (10) are respectively rotatably connected to the vertical plates (2) on both sides, and the pay-off end of the rare earth aluminum alloy cable is wound around the rotating shaft (10), and one end of the rotating shaft (10) passes through the vertical plate (2) and is fixedly connected to a rocker (7).
3. A rare earth aluminum alloy cable processing and pay-off machine according to claim 2, characterized in that: The marking mechanism comprises a ball seat (9) sleeved on the screw rod (5), a sliding sleeve (8) is fixedly connected to the lower surface of the ball seat (9), a scale rod (6) is fixedly connected between the two groups of vertical plates (2), the scale rod (6) is located below the screw rod (5) and is arranged parallel to the screw rod (5), and the sliding sleeve (8) is sleeved on the surface of the scale rod (6).
4. A rare earth aluminum alloy cable processing and pay-off machine according to claim 3, characterized in that: The winding roller component comprises a fixed rod (3), a movable rod (4) and a winding shaft (14); the winding shaft (14) is used for winding the rare earth aluminum alloy cable; the fixed rod (3) and the movable rod (4) are respectively arranged on the top of two groups of vertical plates (2); the fixed rod (3) is fixedly connected to the vertical plates (2); the movable rod (4) is installed on the top of the other group of vertical plates (2) by means of a moving mechanism; insertion holes (13) are provided on both sides of the winding shaft (14); the fixed rod (3) and the movable rod (4) can be moved out of or into the insertion holes (13).
5. A rare earth aluminum alloy cable processing and pay-off machine according to claim 4, characterized in that: The moving mechanism comprises a rotating shaft sleeve (11) rotatably mounted on the top of the vertical plate (2), the rotating shaft sleeve (11) being provided with a mounting hole (15), the movable rod (4) being sleeved inside the mounting hole (15), a spring (12) being sleeved on the surface of the movable rod (4), one end of the spring (12) being fixedly connected to the movable rod (4), and the other end of the spring (12) being fixedly connected to the rotating shaft sleeve (11).